Kitchen ware coating scratch testing device
By designing a kitchenware coating scratch testing device, the problem of difficulty in evaluating the scratch resistance of non-stick coating pots and bakeware during use was solved, objective evaluation and quality assurance of the coating scratch resistance were achieved, and product safety and production quality control were improved.
Patent Information
- Application Number
- CN202422053070.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-22
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-08-22
AI Technical Summary
Existing non-stick coated pots and bakeware are prone to scratches and falling off during use, making it difficult to objectively evaluate their scratch resistance using simple methods, which affects their use and food safety.
A scratch test device for kitchenware coatings was designed, which included a base plate, a screw, a screw nut, a screw bearing, an adjustment handle, a guide column, a support plate, a pressure regulating valve, a digital pressure gauge, a crossbeam, a linear bearing, a fixed plate, a box bearing, a guide rod, a cylinder, and a test head. The test head was driven by the cylinder to perform a scratch test on the coating, simulating possible scratches in actual use. The scratch resistance of the coating was evaluated by adjusting the pressure.
The present invention provides a test method with simple structure, easy operation, low cost and reliability, which can effectively evaluate the scratch resistance of non-stick coatings, ensure the repeatability and reproducibility of the test, and help consumers and manufacturers to conduct quality assessment and improvement.
Smart Images
Figure CN223361962U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of a device for testing scratches on non-stick coatings of kitchenware. Background Art
[0002] Cookware and bakeware are frequently used kitchen items. To facilitate cooking and prevent food from sticking, they are coated with a nonstick coating. While existing nonstick coatings have made significant advances in environmental safety, scratches, spots, and even peeling can directly impact performance and potentially negatively impact food safety. Therefore, strict quality control of the coating is crucial during the manufacturing process. In addition to rigorous production controls, sampling and testing of finished products is also an essential quality assurance measure.
[0003] For the average consumer, it's difficult to determine whether a product's non-stick coating is susceptible to scratching or nicking simply by looking at it. A dedicated test to evaluate the coating's scratch resistance, with direct labeling, would provide consumers with an objective and visible basis for their choices. It would also provide manufacturers with a robust basis for quality inspection and improvement, potentially preventing losses. Utility Model Content
[0004] The purpose of the utility model is to provide a special non-stick coating scratch testing device according to the performance of non-stick coating products, so as to effectively evaluate the scratch resistance of non-stick coatings.
[0005] In order to achieve the above-mentioned purpose, the technical solution adopted by the present utility model is as follows:
[0006] A kitchenware coating scratch test device includes a base plate, a screw, a screw nut, a screw bearing, an adjustment handle, a guide column, a support plate, a pressure regulating valve, a digital pressure gauge, a crossbeam, a linear bearing, a fixing plate, a box bearing, a guide rod, a cylinder and a test head. The screw bearing is fixed to the base plate, and the bottom end of the screw is arranged in the screw bearing; the bottom end of the guide column is fixed to the base plate and is located on both sides of the screw; the screw nut is sleeved on the screw, and the support plate is horizontally connected to the top end of the guide column and the upper end of the screw. The adjusting handle is arranged on the top of the screw rod, the linear bearing is arranged on the guide column, the two ends and the middle part of the crossbeam are fixedly connected to the linear bearing and the screw rod nut respectively, the fixed plate is arranged on the crossbeam, the two ends of the guide rod are transversely fixed on the fixed plate, the box-type bearing is arranged on the guide rod, and the cylinder is fixed on the box-type bearing; the test head is arranged on the piston rod of the cylinder and moves up and down; the cylinder is connected to a pressure regulating valve through a triplet for controlling the air pressure; the pressure regulating valve is connected to a digital pressure gauge.
[0007] Furthermore, the test head is a metal cylindrical head with a diameter of 0.5-1 mm.
[0008] Furthermore, the test head is a ballpoint pen tip.
[0009] The above-mentioned kitchenware coating scratch testing device further includes a pair of guide bearings, which are arranged on the cylinder in a transverse and parallel manner and are located on both sides of the test head.
[0010] Furthermore, the pressure regulating valve and digital pressure gauge are arranged on the support plate.
[0011] Beneficial effects of the utility model:
[0012] This utility model provides a kitchenware coating scratch tester that uses a sliding cylinder to drive a test head to scratch the surface of a sample, simulating the scratches that might occur during actual use and verifying the scratch resistance of the non-stick coating. Furthermore, the scratch resistance level of the non-stick coating can be verified by adjusting the pressure to different values according to different quality grade definitions.
[0013] The kitchenware coating scratch testing device of the utility model has a simple structure, is easy and quick to operate, is safe and reliable, and has low cost; and also has good guarantee for the repeatability and reproducibility of the test.
[0014] The technical solution of the present utility model is illustrated below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 A schematic diagram of the front side structure of a kitchenware coating scratch testing device provided by an embodiment of the present invention.
[0016] Description of reference numerals:
[0017] 1 base plate, 2 screw rod, 3 screw rod nut, 4 screw rod bearing, 5 adjustment handle, 6 guide column
[0018] 7 support plate, 8 pressure regulating valve, 9 digital pressure gauge, 10 beam, 11 linear bearing
[0019] 12 fixed plate, 13 box bearing, 14 guide rod, 15 cylinder, 16 test head, 17 guide bearing DETAILED DESCRIPTION
[0020] The specific embodiments described herein are only used to explain the technical solutions of this patent, and are not intended to limit the disclosed technical solutions. It should also be noted that, for ease of description, the accompanying drawings only show parts related to the technical solutions of this application, rather than all structures.
[0021] Before discussing the exemplary embodiments in more detail, it should be mentioned that the structures of the device components and / or modules themselves mentioned in the embodiments, if not described in detail, can be understood by those skilled in the art based on existing public technologies or commercially available products.
[0022] refer to Figure 1 The kitchenware non-stick coating scratch testing device provided in this embodiment includes a base plate 1, a screw 2, a screw nut 3, a screw bearing 4, an adjustment handle 5, a guide column 6, a support plate 7, a pressure regulating valve 8, a digital pressure gauge 9, a crossbeam 10, a linear bearing 11, a fixing plate 12, a box bearing 13, a guide rod 14, a cylinder 15 and a test head 16. The screw bearing 4 is fixed on the base plate 1, and the bottom end of the screw 2 is arranged in the screw bearing 4; the bottom end of the guide column 6 is fixed on the base plate 1 and is located on both sides of the screw 2; the screw nut 3 is sleeved on the screw 2, and the support plate 7 is horizontally connected to the top of the guide column 6 and the upper end of the screw 2. Connection, the adjusting handle 5 is arranged at the top of the screw rod 2, the linear bearing 11 is sleeved on the guide column 6, the two ends and the middle of the beam 10 are fixedly connected to the linear bearing 11 and the screw nut 3 respectively, the fixed plate 12 is arranged on the beam 10, the two ends of the guide rod 14 are transversely fixed on the fixed plate 12, the box-type bearing 13 is sleeved on the guide rod 14, and the cylinder 15 is fixed on the box-type bearing 13; the test head 16 is arranged on the piston rod of the cylinder 15 and moves up and down; the cylinder 15 is connected to the pressure regulating valve 8 through a triplet for controlling the air pressure; the pressure regulating valve 8 is connected to a digital pressure gauge 9.
[0023] The test tip 16 is used to scratch the coating of the sample during testing. A metal cylindrical tip with a diameter of 0.5-1 mm is preferably used. Test tips of different specifications can be switched for testing based on test standards and definitions. To save costs, commercially available ballpoint pen tips of various specifications can also be used as test tips.
[0024] In order to ensure that the test head can fit the sample more stably during testing, a preferred solution is to provide a pair of guide bearings 17 , which are arranged transversely and parallelly on the cylinder 15 and located on both sides of the test head 16 .
[0025] In order to facilitate operation and observation, the pressure regulating valve 8 and the digital pressure gauge 9 are generally fixed on the support plate 7.
[0026] During the test, first place the cookware sample on the test bench, then adjust the pressure required for the test through the pressure regulating valve; then rotate the screw adjustment handle to fit the test head to the sample coating surface, start sliding the cylinder; and observe the changes in the sample coating.
[0027] According to different definitions of product quality levels, different pressures and times of testing can be selected to verify the scratch resistance of the product coating.
[0028] After verification, the test results of the utility model can be well guaranteed in terms of repeatability and reproducibility.
[0029] It should be noted that although the exemplary embodiments of the present invention are described above, these descriptions should not be understood in a limiting sense. On the contrary, those skilled in the art may make several changes and modifications without departing from the scope of protection of the present invention as defined in the appended claims.
Claims
1. A kitchenware coating scratch testing device, characterized by: The invention comprises a base plate (1), a screw rod (2), a screw rod nut (3), a screw rod bearing (4), an adjusting handle (5), a guide column (6), a support plate (7), a pressure regulating valve (8), a digital pressure gauge (9), a crossbeam (10), a linear bearing (11), a fixing plate (12), a box bearing (13), a guide rod (14), a cylinder (15) and a test head (16), wherein the screw rod bearing (4) is fixed on the base plate (1), and the bottom end of the screw rod (2) is arranged in the screw rod bearing (4); the bottom end of the guide column (6) is fixed on the base plate (1) and is located on both sides of the screw rod (2); the screw rod nut (3) is sleeved on the screw rod (2), and the support plate ( 7) is laterally connected to the top of the guide column (6) and the upper end of the screw rod (2), the adjusting handle (5) is arranged on the top of the screw rod (2), the linear bearing (11) is sleeved on the guide column (6), the two ends and the middle of the crossbeam (10) are fixedly connected to the linear bearing (11) and the screw rod nut (3), respectively, the fixed plate (12) is arranged on the crossbeam (10), the two ends of the guide rod (14) are transversely fixed to the fixed plate (12), the box bearing (13) is sleeved on the guide rod (14), and the cylinder (15) is fixed on the box bearing (13); the test head (16) is arranged on the piston rod of the cylinder (15) and moves up and down; The cylinder (15) is connected to a pressure regulating valve (8) via a triplet for controlling air pressure; the pressure regulating valve (8) is connected to a digital pressure gauge (9).
2. The kitchenware coating scratch testing device according to claim 1, characterized in that: The test head (16) is a metal cylindrical head with a diameter of 0.5-1 mm.
3. The kitchenware coating scratch testing device according to claim 1, wherein: The test head (16) is a ballpoint pen head.
4. The kitchenware coating scratch testing device according to claim 1, wherein: The pressure regulating valve (8) and the digital pressure gauge (9) are arranged on the supporting plate (7).
5. The kitchenware coating scratch testing device according to any one of claims 1 to 4, characterized in that: The invention also comprises a pair of guide bearings (17) which are arranged on the cylinder (15) in a transverse and parallel manner and are located on both sides of the test head (16).