Intelligent laser detection sagger device

Abstract

The utility model relates to the technical field of sagger detection, in particular to an intelligent laser sagger detection device which comprises a rack and a transmission frame, the transmission frame penetrates through the rack, a first X-direction linear module is installed on the top face of the rack, a rotary air cylinder is installed on a sliding block of the first X-direction linear module, and the rotary air cylinder is connected with a first laser three-dimensional profile measuring instrument. A first X-direction linear module is arranged on the rack, a second X-direction linear module is arranged on the rack below the first X-direction linear module, a sliding block of the second X-direction linear module is connected with a Y-direction linear module, a sliding block of the Y-direction linear module is connected with a mounting frame, a servo motor is arranged on the mounting frame, and the servo motor is connected with a second laser three-dimensional profile measuring instrument. Two different types of laser three-dimensional profile measuring instruments are adopted to carry out high-precision detection on the saggar, three-dimensional reduction is carried out on various defects of the saggar, the defect condition of the saggar can be clearly judged, the length, width, depth and area information of the defects can be obtained, and causes can be judged according to defect positions, traces and depth detection.

Description

Technical Field

[0001] The utility model relates to the technical field of sagger detection, in particular to an intelligent laser sagger detection device. Background Art

[0002] During the production of battery powder materials, a high-temperature solid-phase synthesis method is used. The required raw materials are directly mixed in solid form through stirring, ball milling, and other methods. The mixture is then roasted at high temperatures, cooled, crushed, and sieved to obtain the desired product. The carrier used in the high-temperature roasting process of battery powder materials is a sagger. However, at high temperatures, battery powder materials are somewhat corrosive to saggers. Saggers that have been used several times will have varying degrees of defects such as bumps, pits, cracks, and breakage. Saggers with more serious defects must be replaced promptly, otherwise the quality of the battery powder material product will be affected.

[0003] Currently, sagger defects are primarily detected through pressure change detection within sealed saggers and industrial camera photography. However, this method provides only a simple assessment of whether a sagger has defects, but cannot accurately determine the location, shape, or depth of the defects. Furthermore, the method of detecting gas pressure within sealed saggers itself carries the risk of damaging the sagger. Industrial camera photography is inaccurate, inefficient, and costly. While the resulting 2D image can determine the location and size of the defect, it cannot accurately determine its depth. Utility Model Content

[0004] The technical problem to be solved by the utility model is to overcome the deficiencies in the prior art and provide an intelligent laser detection device for saggers.

[0005] The technical solution adopted by the utility model to solve the technical problem is: an intelligent laser detection sagger device, comprising a frame and a transmission frame, the transmission frame passes through the frame, the top surface of the frame is installed with a first X-direction linear module, the slider of which is installed with a rotary cylinder, the rotary cylinder is connected to a first laser three-dimensional profile measuring instrument, a second X-direction linear module is installed on the frame below the first X-direction linear module, the slider of the second X-direction linear module is connected to a Y-direction linear module, the slider of the Y-direction linear module is connected to a mounting frame, the mounting frame is installed with a servo motor, and the servo motor is connected to the second laser three-dimensional profile measuring instrument.

[0006] Furthermore, a first connecting plate is provided on the slider of the first X-direction linear module. The first connecting plate is L-shaped. The horizontal section of the first connecting plate is connected to the rotary cylinder. The output end of the rotary cylinder is connected to the first laser three-dimensional profile measuring instrument.

[0007] Furthermore, the longitudinal section of the mounting frame is X-shaped, and the lower end of the mounting frame is provided with a mounting base for mounting a servo motor. The output shaft of the servo motor passes through the mounting base and is connected to the second connecting plate. The second laser three-dimensional profile measuring instrument is installed on the lower surface of the second connecting plate.

[0008] Furthermore, a jacking assembly, a first clamping assembly and a first blocking assembly are provided on the transmission frame located below the frame, the jacking assembly includes a first cylinder and a guide frame, the guide frame partially passes through the transmission frame, the first cylinder is installed on the back of the transmission frame, and its output end is connected to the bottom of the guide frame; the first clamping assembly is composed of a push cylinder arranged on the edges of both sides of the transmission frame and a push plate connected to the output end of the push cylinder; the first blocking assembly includes a second cylinder and a blocking frame, the blocking frame partially passes through the transmission frame, and a third cylinder is installed on the back of the transmission frame, and the output end of the third cylinder is connected to the bottom of the blocking frame.

[0009] Furthermore, a second clamping assembly and a second blocking assembly are provided on the transmission frame away from the frame. The second clamping assembly includes a push cylinder arranged on both side edges of the transmission frame. The output end of the push cylinder is connected to the push plates with notches on both sides. The transmission frame corresponding to the notches on the outer sides of the push plates and the transmission frame close to the second blocking assembly are provided with opposing photoelectric sensors.

[0010] Furthermore, the second blocking assembly includes a fourth cylinder, a rotating shaft and a blocking rod, the blocking rod is installed on the rotating shaft, the rotating shaft is installed on the transmission frame, and the fourth cylinder is installed on the back of the transmission frame, and its output end is connected to the rotating shaft.

[0011] Furthermore, a through-beam photoelectric sensor is also provided at one end of the transmission frame away from the second blocking assembly.

[0012] Furthermore, the first three-dimensional laser profile measuring instrument and the second three-dimensional laser profile measuring instrument are wirelessly connected to a host computer.

[0013] The beneficial effects of the utility model are as follows: the utility model adopts two different types of laser three-dimensional profile measuring instruments to perform high-precision detection on the sagger, and performs three-dimensional restoration of various defects of the sagger, so as to clearly judge the defect situation of the sagger, and perform classification processing according to the degree of the defect of the sagger; through the defect detection of the sagger, the length, width, depth and area information of the defect can be obtained, and the judgment standard can be unified to make the defect situation digitized and intuitive, and it can also determine whether it is a scratch, crack, pit, corrosion, etc. according to the defect position, trace and depth detection. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] The present invention will be further described below with reference to the accompanying drawings and implementation examples.

[0015] Figure 1It is a structural diagram of the present utility model.

[0016] Figure 2 yes Figure 1 Schematic diagram of the structure in another direction.

[0017] Figure 3 It is a structural diagram of the frame part of the utility model.

[0018] Figure 4 yes Figure 3 Schematic diagram of the structure without the first X-direction linear module.

[0019] Figure 5 It is a structural schematic diagram of the transmission rack in the utility model.

[0020] In the figure: 1. Frame, 2. Transfer frame, 21. Lifting assembly, 211. First cylinder, 212. Guide frame, 22. First clamping assembly, 221. Push cylinder, 222. Push plate, 23. First blocking assembly, 231. Second cylinder, 232. Blocking frame, 24. Second clamping assembly, 25. Second blocking assembly, 251. Fourth cylinder, 252. Blocking rod, 3. First X-direction linear module, 4. Rotating cylinder, 5. First laser 3D profile measuring instrument, 6. Second X-direction linear module, 7. Y-direction linear module, 8. Mounting frame, 81. Mounting base plate, 9. Servo motor, 10. Second laser 3D profile measuring instrument, 11. First connecting plate, 12. Second connecting plate, 13. Through-beam photoelectric sensor. DETAILED DESCRIPTION

[0021] The present invention will now be further described with reference to the accompanying drawings, which are simplified schematic diagrams illustrating the basic structure of the present invention in a schematic manner, and thus only show components related to the present invention.

[0022] like Figure 1 and Figure 2 As shown, an intelligent laser detection device for sagger includes a frame 1 and a transmission frame 2. The transmission frame 2 passes through the frame 1. A first X-direction linear module 3 is installed on the top surface of the frame 1, and a rotary cylinder 4 is installed on its slider. The rotary cylinder 4 is connected to a first laser three-dimensional profile measuring instrument 5. A second X-direction linear module 6 is installed on the frame 1 below the first X-direction linear module 3. The slider of the second X-direction linear module 6 is connected to a Y-direction linear module 7. The slider of the Y-direction linear module 7 is connected to a mounting frame 8. A servo motor 9 is installed on the mounting frame 8. The servo motor 9 is connected to a second laser three-dimensional profile measuring instrument 10.

[0023] like Figure 3 and Figure 4As shown, the slider of the first X-direction linear module 3 is equipped with a first connecting plate 11. This first connecting plate 11 has an L-shaped structure. The horizontal section of the first connecting plate 11 is connected to the rotary cylinder 4, and the output end of the rotary cylinder 4 is connected to the first laser 3D profilometer 5. The longitudinal cross-section of the mounting frame 8 is X-shaped. The lower end of the mounting frame 8 is equipped with a mounting base 81 for mounting the servo motor 9. The output shaft of the servo motor 9 passes through the mounting base 81 and connects to the second connecting plate 12. The second laser 3D profilometer 10 is mounted on the lower surface of the second connecting plate 12.

[0024] like Figure 1 and Figure 5 As shown, a lifting assembly 21, a first clamping assembly 22 and a first blocking assembly 23 are provided on the transmission frame 2 located below the frame 1. The lifting assembly 21 includes a first cylinder 211 and a guide frame 212. The guide frame 212 partially passes through the transmission frame 2. The first cylinder 211 is installed on the back of the transmission frame 2, and its output end is connected to the bottom of the guide frame 212; the first clamping assembly 22 is composed of a push cylinder 221 arranged on the edges of both sides of the transmission frame 2 and a push plate 222 connected to the output end of the push cylinder 221; the first blocking assembly 23 includes a second cylinder 231 and a blocking frame 232. The blocking frame 232 partially passes through the transmission frame 2, and a third cylinder 231 is installed on the back of the transmission frame 2, and the output end of the third cylinder 231 is connected to the bottom of the blocking frame 232.

[0025] A second clamping assembly 24 and a second blocking assembly 25 are also provided on the transmission frame 2, which is located away from the frame 1. The second clamping assembly 24 includes horizontal push cylinders arranged on the edges of the transmission frame 2. The output ends of the horizontal push cylinders are connected to the notched push plates on both sides. A through-beam photoelectric sensor 13 is provided on the transmission frame 2 corresponding to the notches on the outer sides of the push plates, as well as on the transmission frame 2 near the second blocking assembly 25. The second blocking assembly 25 includes a fourth cylinder 251, a rotating shaft (not shown), and a blocking rod 252. The blocking rod 252 is mounted on the rotating shaft, which is mounted on the transmission frame 2. The fourth cylinder 251 is mounted on the back of the transmission frame 2, and its output end is connected to the rotating shaft. A through-beam photoelectric sensor 13 is also provided on the end of the transmission frame 2 away from the second blocking assembly 25.

[0026] In addition, the first three-dimensional laser profile measuring instrument 5 and the second three-dimensional laser profile measuring instrument 10 of this embodiment are wirelessly connected to the host computer.

[0027] Specific working principle: The transmission frame 2 docks the front and rear equipment to send the sagger to be inspected to the designated position, the first blocking component 23 and the first clamping component 22 position the sagger, and the lifting component 21 lifts the positioned sagger to the designated height. The first X-direction linear module 3 drives the first laser 3D profile measuring instrument 5 to move along the X direction. At the same time, the rotary cylinder 4 drives the first laser 3D profile measuring instrument 5 to rotate, scans the four walls and bottom of the sagger, and transmits the scan data wirelessly to the host computer; the second X-direction linear module 6 drives the Y-direction linear module 7 to move along the X direction, and the Y-direction linear module 7 drives the laser 3D profile measuring instrument 10 to move along the Y direction. At the same time, the servo motor 9 drives the laser 3D profile measuring instrument 10 to rotate to circle the outer wall of the sagger The scanning is carried out around and the scanning data is transmitted to the host computer; the host computer can be a computer with image processing software, which analyzes the collected data and performs deep learning judgment on the collected data to achieve the purpose of more accurate intelligent detection; the lifting component 21 lowers the positioned sagger to the transmission frame 2 and transmits it to the second clamping component 24. The through-beam photoelectric sensor 13 detects the sagger and lets the first sagger pass first. At this time, the second clamping component 24 clamps the second sagger and blocks it from falling. The second blocking component 25 descends to let the first sagger enter the next process, and the second blocking component 25 rises again to avoid transmitting many bowls at once and causing collision and carding of bowls, thereby realizing the effect of diversion and allowing the saggers to enter the next process one by one in an orderly manner.

[0028] The above-mentioned implementation mode is only for illustrating the technical concept and features of the utility model. Its purpose is to enable people familiar with this technology to understand the content of the utility model and implement it. It cannot be used to limit the scope of protection of the utility model. Any equivalent changes or modifications made according to the spirit of the utility model should be included in the scope of protection of the utility model.

Claims

1. An intelligent laser sagger detection device, comprising a frame and a transmission frame, characterized in that: The transmission frame passes through the frame, and a first X-direction linear module is installed on the top surface of the frame. A rotary cylinder is installed on the slider of the first X-direction linear module, and the rotary cylinder is connected to the first laser three-dimensional profile measuring instrument. A second X-direction linear module is installed on the frame below the first X-direction linear module, and the slider of the second X-direction linear module is connected to the Y-direction linear module. The slider of the Y-direction linear module is connected to a mounting frame, and a servo motor is installed on the mounting frame. The servo motor is connected to the second laser three-dimensional profile measuring instrument.

2. The intelligent laser detection sagger device according to claim 1, characterized in that: A first connecting plate is provided on the slider of the first X-direction linear module. The first connecting plate is L-shaped. The horizontal section of the first connecting plate is connected to a rotary cylinder. The output end of the rotary cylinder is connected to a first laser three-dimensional profile measuring instrument.

3. The intelligent laser detection sagger device according to claim 1, characterized in that: The longitudinal section of the mounting frame is X-shaped, and the lower end of the mounting frame is provided with a mounting base for mounting a servo motor. The output shaft of the servo motor passes through the mounting base and is connected to the second connecting plate. The second laser three-dimensional profile measuring instrument is installed on the lower surface of the second connecting plate.

4. The intelligent laser detection sagger device according to claim 1, characterized in that: A jacking assembly, a first clamping assembly and a first blocking assembly are provided on the transmission frame located below the frame. The jacking assembly includes a first cylinder and a guide frame. The guide frame partially passes through the transmission frame. The first cylinder is installed on the back of the transmission frame, and its output end is connected to the bottom of the guide frame; the first clamping assembly is composed of a push cylinder arranged on the edges of both sides of the transmission frame and a push plate connected to the output end of the push cylinder; the first blocking assembly includes a second cylinder and a blocking frame. The blocking frame partially passes through the transmission frame. A third cylinder is installed on the back of the transmission frame, and the output end of the third cylinder is connected to the bottom of the blocking frame.

5. The intelligent laser detection sagger device according to claim 1, characterized in that: A second clamping assembly and a second blocking assembly are also provided on the transmission frame away from the frame. The second clamping assembly includes a push cylinder arranged on both side edges of the transmission frame. The output end of the push cylinder is connected to the push plates with notches on both sides. The transmission frame corresponding to the notches on the outer sides of the push plates and the transmission frame close to the second blocking assembly are both provided with opposing photoelectric sensors.

6. The intelligent laser detection sagger device according to claim 5, characterized in that: The second blocking assembly includes a fourth cylinder, a rotating shaft and a blocking rod, the blocking rod is installed on the rotating shaft, the rotating shaft is installed on the transmission frame, the fourth cylinder is installed on the back of the transmission frame, and its output end is connected to the rotating shaft.

7. The intelligent laser detection sagger device according to claim 5, characterized in that: A through-beam photoelectric sensor is also provided at one end of the transmission frame away from the second blocking component.

8. The intelligent laser detection sagger device according to claim 1, characterized in that: The first three-dimensional laser profile measuring instrument and the second three-dimensional laser profile measuring instrument are wirelessly connected to a host computer.

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