High-voltage wire harness detection table
By designing the wire pay-out rack and wire management buckle structure of the high-voltage wire harness test bench, the problems of dust and confusion during wire harness testing are solved, ensuring the accuracy and neatness of the test results.
Patent Information
- Application Number
- CN202422411553.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
During the inspection process, high-voltage wire harnesses are easily exposed to dust in the air for a long time and the connectors are easily damaged. In addition, traditional inspection methods cause the wire harnesses to become tangled, affecting the accuracy of the inspection results.
A high-voltage wire harness inspection bench was designed, which includes a workbench, a U-shaped upper baffle and a symmetrically arranged wire pay-off rack. The wire pay-off rack consists of a vertical rod, an upper rod and a lower rod. The wire harnesses can be individually managed by pulling and pushing the push rod. The upper and lower wire management buckles and jacks are used to adjust the spacing to ensure that the wire harnesses are neatly distinguished.
It achieves clear wiring of the wiring harness, avoids dust on the surface and damage to the connector, and improves the accuracy and neatness of the test results.
Smart Images

Figure CN223362220U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of high-voltage wire harness detection, in particular to a high-voltage wire harness detection platform. Background Art
[0002] High-voltage wiring harnesses are composed of connectors, wires, terminals and other parts. They have the characteristics of high voltage, high current and a large number of large-diameter wires. Therefore, when using high-voltage wiring harnesses, a high-voltage wiring harness test bench is required to detect short circuits, open circuits and other conditions in the high-voltage wiring harnesses to ensure the normal use of the high-voltage wiring harnesses.
[0003] During the production process of high-voltage wire harnesses, a wire harness test bench is often used to test the wire harnesses in order to detect short circuits, open circuits, and mismatches as early as possible. After the wire harnesses are tested, there is no protective component on the grid plate. They are exposed to the air for a long time, causing dust to fall on the surface and the wire harness connectors to be easily damaged. At the same time, traditional wire harness testing often tests multiple wire harnesses together, making it difficult to distinguish the wire harnesses, causing confusion and affecting the test results of the wire harnesses, which does not meet actual usage needs.
[0004] Therefore, in order to solve the deficiencies in the prior art, a high-voltage wire harness testing platform with a simple structure needs to be designed. Utility Model Content
[0005] The utility model provides a high-voltage wire harness detection platform to solve the problems of the prior art.
[0006] The purpose of the utility model can be achieved through the following technical solutions: a high-voltage wire harness testing platform comprises: a workbench, a U-shaped upper baffle and a wire pay-off frame, the U-shaped upper baffle is fixed to the upper end of the workbench, and the wire pay-off frame is symmetrically arranged with two groups, the wire pay-off frame comprises a vertical rod, an upper rod one, an upper rod two, a lower rod one, a lower rod two and a push rod, the vertical rod is fixed to the front side of the side end face of the U-shaped upper baffle, one end of the upper rod one is rotatably connected to the vertical rod by a rotating shaft one, the upper rod two is rotatably connected to the other end of the upper rod one by a rotating shaft two, the lower rod one is rotatably connected to the vertical rod by a rotating shaft one and is located below the upper rod one, the lower rod two is rotatably connected to the other end of the lower rod one by a rotating shaft two, the push rod connects the lower rod one and the lower rod two, upper wire buckles are arranged at intervals on the upper rod one and the upper rod two, and lower wire buckles are arranged at intervals on the lower rod one and the lower rod two.
[0007] As a further improvement, the upper rod 1 and the upper rod 2 are both provided with a first socket at intervals, and the tail end of the upper cable management buckle is inserted into the first socket.
[0008] As a further improvement, two insertion holes are provided on the lower rod one and the lower rod two at intervals, and the tail end of the lower cable management buckle is inserted into the two insertion holes.
[0009] As a further improvement, the push rod is fixedly connected to the lower rod 1 and the lower rod 2 by bolts.
[0010] Compared with the existing technology, the high-voltage wire harness test bench of this utility model has the following beneficial effects:
[0011] By pulling the push rod outward, the upper rod one, upper rod two, lower rod one and lower rod two are pulled out, and the upper end of one type of detected wire harness is clamped in the upper wire management buckle of the upper rod one, and the lower end is clamped in the lower wire management buckle of the lower rod one, to achieve a single type of wire management; the upper end of the second type of detected wire harness is clamped in the upper wire management buckle of the upper rod two, and the lower end is clamped in the lower wire management buckle of the lower rod two, to achieve a second type of wire management; after completion, the push rod is pushed inward to retract the upper rod one, upper rod two, lower rod one and lower rod two, and fit them to the side and rear end surface of the U-shaped upper baffle, and another set of wire pay-off racks can also place the third and fourth types of wire harnesses for wire management, without occupying the upper space of the workbench. The wire management is clear and tidy, and is reasonably distinguished to ensure the accuracy of the wire harness detection results and meet actual usage needs. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 This is a structural diagram of state 1 in the utility model
[0013] Figure 2 This is a structural diagram of the second state of the utility model
[0014] Figure 3 This is a structural diagram of a partially enlarged view of the utility model
[0015] In the figure, 1-workbench, 2-U-shaped upper baffle, 3-pay-off rack, 31-vertical rod, 32-upper rod one, 33-upper rod two, 34-lower rod one, 35-lower rod two, 36-push rod, 37-rotating shaft one, 38-rotating shaft two, 41-upper cable buckle, 42-lower cable buckle, 51-jack one, 52-jack two. DETAILED DESCRIPTION
[0016] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0017] In the description of this utility model, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they may refer to fixed connections, detachable connections, or integral connections. Those skilled in the art will understand the specific meanings of these terms in this utility model based on the specific circumstances.
[0018] Below with reference to the embodiment and the attached Figures 1 to 3 , the technical solution of the utility model is further elaborated.
[0019] Example 1
[0020] A high-voltage wire harness test bench, comprising: a workbench 1, a U-shaped upper baffle 2 and a pay-off rack 3, wherein the U-shaped upper baffle 2 is fixed to the upper end of the workbench 1, and the pay-off rack 3 is symmetrically arranged in two groups, wherein the pay-off rack 3 comprises a vertical rod 31, an upper rod 1 32, an upper rod 2 33, a lower rod 1 34, a lower rod 2 35 and a push rod 36, wherein the vertical rod 31 is fixed to the front side of the side end face of the U-shaped upper baffle 2, one end of the upper rod 1 32 is rotatably connected to the vertical rod 31 through a rotating shaft 1 37, and the upper rod 2 33 is symmetrically arranged in two groups, and the pay-off rack 3 comprises a vertical rod 31, an upper rod 1 32, an upper rod 2 33, a lower rod 1 34, a lower rod 2 35 and a push rod 36, wherein the vertical rod 31 is fixed to the front side of the side end face of the U-shaped upper baffle 2, and one end of the upper rod 1 32 is rotatably connected to the vertical rod 31 through a rotating shaft 1 The other end of the upper rod 1 32 is rotatably connected to the lower rod 1 34 through the second rotating shaft 38, the lower rod 1 34 is rotatably connected to the vertical rod 31 through the first rotating shaft 37 and is located below the upper rod 1 32, the lower rod 2 35 is rotatably connected to the other end of the lower rod 1 34 through the second rotating shaft 38, the push rod 36 connects the lower rod 1 34 and the lower rod 2 35, the upper rod 1 32 and the upper rod 2 33 are both spaced apart with upper cable management buckles 41, the lower rod 1 34 and the lower rod 2 35 are both spaced apart with lower cable management buckles 42.
[0021] The working principle of the present invention is as follows: by pulling the push rod 36 outward, the upper rod 1 32, the upper rod 2 33, the lower rod 1 34, and the lower rod 2 35 are pulled outward. Figure 2 In this state, the upper end of the detected wire harness is clamped in the upper wire management buckle 41 of the upper rod 1 32, and the lower end is clamped in the lower wire management buckle 42 of the lower rod 1 34 to achieve a single type of wire management; the upper end of the second detected wire harness is clamped in the upper wire management buckle 41 of the upper rod 2 33, and the lower end is clamped in the lower wire management buckle 42 of the lower rod 2 35 to achieve a second type of wire management; after completion, the push rod 36 is pushed inward to retract the upper rod 1 32, the upper rod 2 33, the lower rod 1 34, and the lower rod 2 35, as shown in FIG. Figure 1 state, fitted on the side and rear end of the U-shaped upper baffle 2, and another set of pay-off racks 3 can also place the third and fourth types of wire harnesses for cable management, without occupying the upper space of the workbench 1. The cables are clearly and neatly managed, and are reasonably distinguished to ensure the accuracy of the detection results of the wire harnesses, which meets actual usage needs.
[0022] As a further preferred embodiment, the upper rod 1 32 and the upper rod 2 33 are both provided with a first socket 51 at intervals, and the tail end of the upper cable management buckle 41 is plugged into the first socket 51. The plug-in form facilitates the adjustment of the spacing between the upper cable management buckles 41 according to the specified requirements.
[0023] As a further preferred embodiment, sockets 52 are arranged at intervals on the lower rod 1 34 and the lower rod 2 35, and the tail end of the lower cable management buckle 42 is inserted into the socket 2 52. The insertion facilitates the adjustment of the spacing between the lower cable management buckles 42 according to specified requirements.
[0024] As a further preferred embodiment, the push rod 36 is fixedly connected to the lower rod 1 34 and the lower rod 2 35 by bolts, which facilitates the installation of the push rod 36.
[0025] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.
Claims
1. A high voltage wire harness test bench, characterized in that: include: The U-shaped upper baffle is fixed to the upper end of the workbench, and the wire pay-off frame is symmetrically arranged with two groups. The wire pay-off frame comprises a vertical rod, an upper rod one, an upper rod two, a lower rod one, a lower rod two and a push rod. The vertical rod is fixed to the front side of the side end face of the U-shaped upper baffle, and one end of the upper rod one is rotatably connected to the vertical rod by a rotating shaft one, and the upper rod two is rotatably connected to the other end of the upper rod one by a rotating shaft two. The lower rod one is rotatably connected to the vertical rod by a rotating shaft one and is located below the upper rod one, and the lower rod two is rotatably connected to the other end of the lower rod one by a rotating shaft two, and the push rod connects the lower rod one and the lower rod two, and upper wire buckles are arranged at intervals on the upper rod one and the upper rod two, and lower wire buckles are arranged at intervals on the lower rod one and the lower rod two.
2. A high voltage wire harness test bench according to claim 1, characterized in that: The upper rod 1 and the upper rod 2 are both provided with a first socket at intervals, and the tail end of the upper cable management buckle is plugged into the first socket.
3. A high voltage wire harness test bench according to claim 1, characterized in that: The first lower rod and the second lower rod are both provided with second insertion holes at intervals, and the tail end of the lower cable management buckle is inserted into the second insertion hole.
4. A high voltage wire harness test bench according to claim 1, characterized in that: The push rod is fixedly connected to the lower rod 1 and the lower rod 2 by bolts.