Power-on test mechanism for automatically detecting wireless charging module
By adopting a plum blossom needle structure and flexible plug-in design, the positioning accuracy and life issues of the concave needle in the power-on test of the wireless charging module are solved, and high-precision and low-cost power-on test is achieved.
Patent Information
- Application Number
- CN202422410447.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-30
- Publication Date
- 2025-09-19
- Estimated Expiration
- 2034-09-30
AI Technical Summary
The concave pin contact method in the existing wireless charging module power-on test lacks flexibility, has low positioning accuracy, and is easily damaged, resulting in high positioning requirements, high costs, and difficult maintenance.
It adopts a plum blossom needle structure and flexible plug-in method. Through the rotating downward pressure mechanism and spring design, the test needle can float back and forth and left and right, increasing the contact area and stabilizing the contact with the wireless charging module probe.
The positioning accuracy is improved, the service life of the test needle is extended, the manufacturing cost and maintenance cost are reduced, and the stability and accuracy of the test are ensured.
Smart Images

Figure CN223362275U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of power-on detection and relates to a power-on test mechanism for automatically detecting a wireless charging module. Background Art
[0002] The existing wireless charging module power-on test is performed by contact testing with a concave needle. During the test, the concave needle has a fixed contact method, lacks flexibility, and has low positioning accuracy. If the concave needle is slightly off, it will easily break.
[0003] The plug-in detection method in the prior art is to perform alignment plug-in by moving the concave pin forward, backward, left and right. The disadvantages of this plug-in method are: the fixing method is not flexible, which can easily damage the concave pin and the pin part of the wireless charging module. It has a short service life and a small contact area, which requires high positioning accuracy, resulting in high manufacturing costs, high maintenance and replacement costs, and a long processing time for supporting parts, which increases manufacturing costs. Utility Model Content
[0004] In order to solve the above technical problems, the present invention adopts the following technical solutions:
[0005] A power-on test mechanism for automatically detecting a wireless charging module comprises: a distribution box, a discharge unit disposed in the distribution box, and an assembly unit disposed at the upper end of the distribution box;
[0006] The assembly unit includes: a detection fixture for placing the wireless charging module, with a rotating pressing mechanism provided on both sides of the detection fixture;
[0007] The discharge unit includes: a detection group for performing discharge detection on the wireless charging module and a detection cylinder for driving the detection group to push up;
[0008] The detection group includes: a needle block, a test needle, a needle block and a needle block mounting base; the needle block mounting base is installed on the piston rod of the detection cylinder;
[0009] The needle block is mounted on the needle block mounting seat, and the needle block and the test needle are both mounted on the needle block, with the upper end of the test needle penetrating into the needle block;
[0010] The inspection group also includes: a punch screw and a spring. The needle block is formed with a through-counter-bored hole, and the needle block mounting base is formed with a threaded hole for the punch screw. The threaded section of the punch screw passes through the counter-counter-bored hole and cooperates with the threaded hole to achieve the connection between the needle block and the needle block mounting base. The diameter of the counter-counter-bored hole is larger than the diameter of the punch screw.
[0011] The needle block mounting seat is formed with a spring hole for spring installation. The spring is set in the spring hole, and the upper end is against the needle block, so that the needle block can achieve a floating effect front, back, left and right.
[0012] As a further solution of the present invention: the test needle in the detection group adopts a plum blossom needle structure.
[0013] As a further solution of the present invention: the rotary pressing mechanism includes: at least four groups of rotary pressing cylinders, evenly distributed on both sides of the detection fixture, and mounting blocks are installed on the piston rods of the rotary pressing cylinders.
[0014] As a further solution of the present invention: an acrylic protective cover is provided on the distribution box to semi-enclose and cover the rotating and pressing mechanism.
[0015] As a further solution of the present invention: the discharge unit also includes: a set of cylinder seat plates for achieving stable installation of the detection cylinder, and the detection cylinder is fixed in the distribution box through the cylinder seat plates.
[0016] The beneficial effects of the present invention are as follows: by replacing the traditional concave needle with a plum blossom head test needle structure, the contact area between the needle and the wireless charging module product is increased; by adopting a flexible plug-in structure, the needle block and the test needle can float back and forth and left and right, ensuring stable contact with the probe part of the wireless charging module. Through this mechanism, the probe of the wireless charging module can be contacted, preventing the failure of power supply due to the tolerance of the probe of the wireless charging module, and also ensuring the service life of the pin. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic structural diagram of the utility model.
[0018] Figure 2 It is a structural diagram of the assembly unit in the utility model.
[0019] Figure 3 It is a structural diagram of the discharge unit in the utility model. DETAILED DESCRIPTION
[0020] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. It should be understood that this application is not limited to the example embodiments disclosed herein. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.
[0021] In the description of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0022] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0023] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on specific circumstances.
[0024] See also Figures 1 to 3 In an embodiment of the present invention, a power-on test mechanism for automatically detecting a wireless charging module includes: a distribution box 1, a discharge unit 3 disposed in the distribution box 1, and an assembly unit 2 disposed at the upper end of the distribution box 1;
[0025] The assembly unit 2 includes: a detection fixture 22 for placing the wireless charging module, and a rotating pressing mechanism 21 is provided on both sides of the detection fixture 22;
[0026] The discharge unit 3 includes: a detection group 33 for performing discharge detection on the wireless charging module and a detection cylinder 31 for driving the detection group 33 to work upward;
[0027] During the inspection, the wireless charging module to be inspected is placed on the inspection jig 22, and the wireless charging module is clamped by rotating the pressing mechanism 21 to fix it on the inspection jig 22;
[0028] The detection cylinder 31 drives the detection group 33 upward, and the detection group 33 is connected to the power port of the wireless charging module; the detection group 33 is connected to an external power supply, and the discharge detection of the wireless charging module is performed through the detection group 33;
[0029] The detection group 33 includes: a needle block 331, a test needle 334, a needle block 332 and a needle block mounting seat 336; the needle block mounting seat 336 is mounted on the piston rod of the detection cylinder 31;
[0030] The needle block 332 is installed on the needle block mounting base 336, and the needle head block 331 and the test needle 334 are both installed on the needle block 332. The upper end of the test needle 334 penetrates into the needle head block 331, and the lower end of the test needle 334 is connected to electricity; when the detection cylinder 31 drives the upper push, the needle head block 331 is inserted into the power port of the wireless charging module, and the test needle 334 contacts the probe of the wireless charging module.
[0031] The detection group 33 also includes a piercing screw 333 and a spring 335. The needle block 332 is formed with a through-counter-bored hole 321, and the needle block mounting base 336 is formed with a threaded hole 361 for the piercing screw 333. The threaded section of the piercing screw 333 passes through the countersunk hole 321 and mates with the threaded hole 361 to connect the needle block 332 to the needle block mounting base 336. The diameter of the countersunk hole 321 is larger than the diameter of the piercing screw 333.
[0032] The needle block mounting base 336 is formed with a spring hole 362 for installing a spring 335. The spring 335 is set in the spring hole 362, and the upper end of the spring 335 is against the needle block 332, so that the needle block 331 and the test needle 334 on the needle block 332 can float back and forth and left and right, ensuring stable contact with the probe part of the wireless charging module. Through this mechanism, the probe of the wireless charging module can be contacted, preventing the power from being turned on due to the tolerance of the probe of the wireless charging module, and also ensuring the service life of the pin.
[0033] Furthermore, the test needle 334 in the detection group 33 adopts a plum blossom needle structure. This structural design can make the connection test more stable and can effectively extend the service life of the test needle 334.
[0034] Furthermore, the rotary pressing mechanism 21 includes: at least four groups of rotary pressing cylinders 212, evenly distributed on both sides of the detection fixture 22, and a mounting pressure block 211 is installed on the piston rod of the rotary pressing cylinder 212; when working, the rotary pressing cylinder 212 drives the mounting pressure block 211 to press the edge position of the wireless charging module to achieve fixing.
[0035] Furthermore, the distribution box 1 is provided with an acrylic protective cover 23 which semi-encloses and covers the rotating and pressing mechanism 21, which can effectively prevent foreign objects from entering the rotating and pressing mechanism 21, and can also effectively prevent other metal objects from approaching and affecting the accuracy of the wireless charging module's power supply.
[0036] Furthermore, the discharge unit 3 also includes: a set of cylinder base plates 32 for achieving stable installation of the detection cylinder 31. The detection cylinder 31 is fixed in the distribution box 1 through the cylinder base plates 32, thereby improving the stability of the discharge detection work.
[0037] It should also be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any such actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.
[0038] The above description of the disclosed embodiments will enable one skilled in the art to implement or use the present application. Various modifications to these embodiments will be readily apparent to one skilled in the art, and the general principles defined herein may be implemented in other embodiments without departing from the spirit or scope of the present application. Therefore, the present application is not limited to the embodiments shown herein, but is intended to conform to the widest scope consistent with the principles and novel features disclosed herein.
Claims
1. A power-on test mechanism for automatically detecting a wireless charging module, characterized in that: include: A distribution box, a discharge unit arranged in the distribution box, and an assembly unit arranged at the upper end of the distribution box; The assembly unit includes: a detection fixture for placing the wireless charging module, with a rotating pressing mechanism provided on both sides of the detection fixture; The discharge unit includes: a detection group for performing discharge detection on the wireless charging module and a detection cylinder for driving the detection group to push up; The detection group includes: a needle block, a test needle, a needle block and a needle block mounting base; the needle block mounting base is installed on the piston rod of the detection cylinder; The needle block is mounted on the needle block mounting seat, and the needle block and the test needle are both mounted on the needle block, with the upper end of the test needle penetrating into the needle block; The inspection group also includes: a punch screw and a spring. The needle block is formed with a through-counter-bored hole, and the needle block mounting base is formed with a threaded hole for the punch screw. The threaded section of the punch screw passes through the counter-counter-bored hole and cooperates with the threaded hole to achieve the connection between the needle block and the needle block mounting base. The diameter of the counter-counter-bored hole is larger than the diameter of the punch screw. The needle block mounting seat is formed with a spring hole for spring installation. The spring is set in the spring hole, and the upper end is against the needle block, so that the needle block can achieve a floating effect front, back, left and right.
2. The power-on test mechanism for automatically detecting a wireless charging module according to claim 1, characterized in that: The test needle in the detection group adopts a plum blossom needle structure.
3. The power-on test mechanism for automatically detecting a wireless charging module according to claim 1, characterized in that: The rotary pressing mechanism includes: at least four groups of rotary pressing cylinders, which are evenly distributed on both sides of the detection fixture, and mounting blocks are installed on the piston rods of the rotary pressing cylinders.
4. A power-on test mechanism for automatically detecting a wireless charging module according to any one of claims 1 or 3, characterized in that: The distribution box is provided with an acrylic protective cover that semi-encloses and covers the rotating and pressing mechanism.
5. The power-on test mechanism for automatically detecting a wireless charging module according to claim 1, characterized in that: The discharge unit also includes: a set of cylinder seat plates for realizing stable installation of the detection cylinder, and the detection cylinder is fixed in the distribution box through the cylinder seat plates.