Full-contact detection tool for voltage and current wiring terminal of permanent magnet motor

By designing a full-contact detection tooling for the voltage and current terminals of permanent magnet motors and using cylinder-driven lifting and moving components, automated detection of multiple copper wire terminals is achieved, solving the problems of low efficiency and safety hazards in the detection of permanent magnet motor stator current, resistance, and voltage, and achieving fast and safe detection results.

CN223362336UActive Publication Date: 2025-09-19SHANDONG KESEN AUTOMATION TECH CO LTD
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Patent Information

Application Number
CN202422124730.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-30
Publication Date
2025-09-19
Estimated Expiration
2034-08-30

AI Technical Summary

Technical Problem

Existing permanent magnet motor stator current, resistance, and voltage detection efficiency is low and poses safety hazards. Manual detection is high-intensity and prone to accidents.

Method used

A full-contact detection tooling for permanent magnet motor voltage and current terminal blocks is designed, using cylinder-driven lifting and moving components to achieve automated detection of multiple copper wire terminals. Combined with leakage detection and safety gratings, safety is ensured.

Benefits of technology

It improves the detection efficiency, reduces the workload of detection personnel, avoids safety accidents, and realizes fast and safe current, resistance and insulation performance detection.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223362336U_ABST
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Abstract

The utility model discloses a permanent magnet motor voltage and current wiring terminal full-contact detection tool comprising a rack, the upper end of the rack is fixedly connected with a detection box, the front end of the detection box is fixedly connected with two safety gratings, the upper end of the inner wall of the detection box is connected with a detection disc through a pipe, a motor stator is arranged below the detection disc, and the motor stator is connected with the safety gratings. According to the full-contact detection tool for the voltage and current wiring terminal of the permanent magnet motor, the output end of the first air cylinder drives the connecting block to move upwards, so that the placement base drives the motor stator to move upwards, and the motor stator is arranged on the motor stator. Therefore, the plurality of detection terminals are in contact with the plurality of copper wire terminals at the upper end of the motor stator, so that the plurality of copper wire terminals can be rapidly and simultaneously detected, manual detection is avoided, the working intensity of detection personnel is reduced, and the detection efficiency is improved.
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Description

Technical Field

[0001] The utility model relates to the field of full-contact voltage and current wiring terminals of permanent magnet motors, in particular to a full-contact detection tool for voltage and current wiring terminals of permanent magnet motors. Background Art

[0002] AC permanent magnet synchronous motors have been widely recognized in various industries in today's society due to their small size, light weight, high efficiency and energy saving. As the operating characteristics of the motors and their control technology become increasingly mature, they have attracted more and more attention. Practice in recent years has shown that in order to reduce size, save materials, improve efficiency and reduce energy consumption, more and more asynchronous motors are being gradually replaced by permanent magnet motors.

[0003] However, when testing the current, resistance, voltage and insulation of the permanent magnet motor's stator, there are many copper wire terminals on the motor. If the inspection is done manually, it will not only increase the workload of the inspectors, but also reduce the inspection efficiency. Secondly, when inspecting the motor stator, it is necessary to turn on the power for inspection, so the inspectors need to pay attention to the safety of electricity use at all times. When the inspectors are always performing one inspection, it is easy to cause mental fatigue, which may lead to safety accidents. In order to solve the above problems, we have proposed a full-contact inspection tool for the voltage and current terminals of the permanent magnet motor. Summary of the Invention

[0004] The main purpose of the utility model is to provide a full-contact detection tool for voltage and current terminals of a permanent magnet motor, which can effectively solve the problems in the background technology.

[0005] In order to achieve the above purpose, the technical solution adopted by the utility model is:

[0006] The full-contact detection tooling for the voltage and current terminals of a permanent magnet motor includes a frame, an inspection box is fixedly connected to the upper end of the frame, two safety gratings are fixedly connected to the front end of the inspection box, an inspection disk is connected to the upper end tube of the inner wall of the inspection box, a motor stator is arranged below the inspection disk, a leakage detection device is arranged at the rear end of the motor stator, the leakage detection device is arranged at the rear end of the inner wall of the inspection box, a lifting assembly is provided at the lower end of the motor stator, a moving assembly is provided on the outside of the motor stator, a main box is provided on one side of the frame, and a display screen is fixedly connected to the upper end of the main box.

[0007] Preferably, the upper end of the motor stator is fixedly connected to a plurality of copper wire terminals along the circumference, and the lower end of the detection disk is fixedly connected to detection terminals corresponding to the plurality of copper wire terminals along the circumference, and the copper wire terminals are adapted to the detection terminals.

[0008] Preferably, the lifting assembly includes a first cylinder, the output end of the first cylinder is fixedly connected to a connecting block, the output end of the connecting block is fixedly connected to a placement base, and the placement base is fixedly connected to the lower end of the motor stator.

[0009] Preferably, the lifting assembly further comprises a mounting frame, the inner upper end of the mounting frame is slidably connected to four guide rod and guide seat assemblies, and the upper ends of the four guide rod and guide seat assemblies are all fixedly connected to the lower end of the placement base.

[0010] Preferably, the upper end of the mounting bracket is slidably connected to the lower end of the moving component.

[0011] Preferably, the moving assembly includes two linear modules, and a slide groove is provided at the lower ends of the two linear modules. The mounting frame slides on the lower ends of the two linear modules through the two slide grooves.

[0012] Preferably, the leakage detection device includes a grounding neutral wire, a second cylinder is provided at the rear end of the grounding neutral wire, and the grounding neutral wire is fixedly connected to the output end of the second cylinder.

[0013] Compared with the prior art, the utility model has the following beneficial effects: the permanent magnet motor voltage and current terminal full-contact detection tooling, through the output end of the first cylinder will drive the connecting block to move upward, and then prompt the placement base to drive the motor stator to move upward, so that multiple detection terminals are in contact with multiple copper wire terminals at the upper end of the motor stator. Therefore, multiple copper wire terminals can be detected quickly and simultaneously, and the current value, resistance value and withstand voltage value of the motor stator are detected and displayed on the display screen at the upper end of the main box through electrical signals, avoiding manual detection, reducing the workload of the detection personnel, and improving the detection efficiency. Through two safety gratings, false touches can be detected. When a person's hand reaches into the inside of the detection box, the safety grating will control the power off of the equipment, which can effectively prevent the occurrence of safety accidents. By contacting the outer shell of the motor stator with the grounding neutral wire, the insulation performance of the motor stator can be conveniently detected, and the effect of use is better than that of the traditional method. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a schematic diagram of the overall structure of the full-contact detection tooling for voltage and current terminals of a permanent magnet motor according to the present invention;

[0015] Figure 2 This is a partial structural diagram of the utility model of a permanent magnet motor voltage and current terminal full-contact detection tool;

[0016] Figure 3 This is a cross-sectional view of the overall structure of the full-contact detection tooling for the voltage and current terminals of a permanent magnet motor according to the present invention;

[0017] Figure 4This is an enlarged structural diagram of part A of the full-contact detection tool for voltage and current terminals of a permanent magnet motor according to the present invention;

[0018] Figure 5 This is an enlarged structural diagram of part B of the full-contact detection tooling for the voltage and current terminals of a permanent magnet motor according to the present invention.

[0019] In the figure: 1. Frame; 2. Detection box; 3. Motor stator; 4. Detection plate; 5. Detection terminal; 6. Main chassis; 7. Display screen; 8. Linear module; 9. Safety light grid; 10. Mounting frame; 11. First cylinder; 12. Connecting block; 13. Placement base; 14. Guide rod and guide seat assembly; 15. Copper wire terminal; 16. Second cylinder; 17. Grounding neutral wire; 18. Slideway. DETAILED DESCRIPTION

[0020] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0021] like Figure 1-5 As shown, the permanent magnet motor voltage and current terminal full-contact detection tooling includes a frame 1, the upper end of the frame 1 is fixedly connected to a detection box 2, the front end of the detection box 2 is fixedly connected to two safety gratings 9, the upper end tube of the inner wall of the detection box 2 is connected to a detection disk 4, a motor stator 3 is arranged below the detection disk 4, the rear end of the motor stator 3 is provided with a leakage detection device, the leakage detection device is arranged at the rear end of the inner wall of the detection box 2, a lifting assembly is provided at the lower end of the motor stator 3, a moving assembly is provided on the outside of the motor stator 3, a main box 6 is provided on one side of the frame 1, and the upper end of the main box 6 is fixedly connected to a display screen 7.

[0022] In this embodiment, the upper end of the motor stator 3 is fixedly connected to multiple copper wire terminals 15 along the circumference, and the lower end of the detection disk 4 is fixedly connected to detection terminals 5 corresponding to the multiple copper wire terminals 15 along the circumference, and the copper wire terminals 15 are adapted to the detection terminals 5.

[0023] Specifically, by simultaneously detecting multiple copper wire terminals 15 at the upper end of the motor stator 3 through multiple detection terminals 5, the current value, resistance value and withstand voltage value of the motor stator 3 can be detected conveniently and quickly, and displayed on the display screen 7 at the upper end of the main box 6 through electrical signals.

[0024] In this embodiment, the lifting assembly includes a first cylinder 11, the output end of the first cylinder 11 is fixedly connected to a connecting block 12, the output end of the connecting block 12 is fixedly connected to a placement base 13, and the placement base 13 is fixedly connected to the lower end of the motor stator 3.

[0025] Specifically, the first cylinder 11 is started, and the output end of the first cylinder 11 will drive the connecting block 12 to move upward, and the upward movement of the connecting block 12 will drive the placement base 13 to move upward, thereby realizing the upward movement of the motor stator 3.

[0026] In this embodiment, the lifting assembly also includes a mounting frame 10, and the inner upper end of the mounting frame 10 is slidably connected to four guide rod guide seat assemblies 14. The upper ends of the four guide rod guide seat assemblies 14 are all fixedly connected to the lower end of the placement base 13, and the upper end of the mounting frame 10 is slidably connected to the lower end of the moving assembly.

[0027] Specifically, the four guide rod and guide seat assemblies 14 can conveniently realize the up and down movement of the placement base 13.

[0028] In this embodiment, the moving assembly includes two linear modules 8 . The lower ends of the two linear modules 8 are each provided with a slide groove 18 . The mounting frame 10 slides on the lower ends of the two linear modules 8 through the two slide grooves 18 .

[0029] Specifically, the sliding groove 18 can facilitate the movement of the mounting frame 10 at the lower ends of the two linear modules 8 .

[0030] In this embodiment, the leakage detection device includes a grounding neutral wire 17 , a second cylinder 16 is provided at the rear end of the grounding neutral wire 17 , and the grounding neutral wire 17 is fixedly connected to the output end of the second cylinder 16 .

[0031] Specifically, the second cylinder 16 is started, and the output end of the second cylinder 16 drives the grounding neutral wire 17 to contact the housing of the motor stator 3, so that the insulation performance of the motor stator 3 can be conveniently tested.

[0032] It should be noted that the present invention is a full-contact detection tool for the voltage and current terminals of a permanent magnet motor. The user places the motor stator 3 on the upper end of the placement base 13. At this time, the motor stator 3 can be easily moved to the lower end of the detection box 2 through the linear module 8. At this time, the first cylinder 11 is started, and the output end of the first cylinder 11 will drive the connecting block 12 to move upward. The upward movement of the connecting block 12 will drive the placement base 13 to move upward, thereby realizing the upward movement of the motor stator 3. The multiple copper wire terminals 15 on the upper end of the motor stator 3 are simultaneously detected through the multiple detection terminals 5. , it can quickly and easily detect the current value, resistance value and withstand voltage value of the motor stator 3, and display them on the display screen 7 at the upper end of the main box 6 through electrical signals. Through the two safety gratings 9 at the front end of the detection box 2, false touch can be detected. When a person's hand reaches into the inside of the detection box 2, the safety grating 9 will control the power supply of the device to effectively prevent the occurrence of safety accidents. At this time, the second cylinder 16 is started, and the output end of the second cylinder 16 will drive the grounding neutral wire 17 to contact the outer casing of the motor stator 3, which can conveniently detect the insulation performance of the motor stator 3, which is more practical.

[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. A full-contact detection tool for permanent magnet motor voltage and current terminal blocks, comprising a frame (1), characterized in that: The upper end of the frame (1) is fixedly connected to a detection box (2), the front end of the detection box (2) is fixedly connected to two safety gratings (9), the upper end of the inner wall of the detection box (2) is connected to a detection disk (4), a motor stator (3) is provided below the detection disk (4), a rear end of the motor stator (3) is provided with a leakage detection device, and the leakage detection device is provided at the rear end of the inner wall of the detection box (2), a lifting component is provided at the lower end of the motor stator (3), and a moving component is provided on the outer side of the motor stator (3), a main box (6) is provided on one side of the frame (1), and a display screen (7) is fixedly connected to the upper end of the main box (6).

2. The permanent magnet motor voltage and current terminal full-contact detection tool according to claim 1, characterized in that: The upper end of the motor stator (3) is fixedly connected to a plurality of copper wire terminals (15) along the circumference, and the lower end of the detection disk (4) is fixedly connected to detection terminals (5) corresponding to the plurality of copper wire terminals (15) along the circumference, and the copper wire terminals (15) are adapted to the detection terminals (5).

3. The full-contact detection tool for voltage and current terminals of a permanent magnet motor according to claim 1, characterized in that: The lifting assembly comprises a first cylinder (11), the output end of the first cylinder (11) is fixedly connected to a connecting block (12), the output end of the connecting block (12) is fixedly connected to a placement base (13), and the placement base (13) is fixedly connected to the lower end of the motor stator (3).

4. The full-contact detection tool for voltage and current terminals of a permanent magnet motor according to claim 3, characterized in that: The lifting assembly further comprises a mounting frame (10), the inner upper end of the mounting frame (10) being slidably connected to four guide rod guide seat assemblies (14), and the upper ends of the four guide rod guide seat assemblies (14) are all fixedly connected to the lower end of the placement base (13).

5. The permanent magnet motor voltage and current terminal full-contact detection tool according to claim 4, characterized in that: The upper end of the mounting frame (10) is slidably connected to the lower end of the moving component.

6. The permanent magnet motor voltage and current terminal full-contact detection tool according to claim 5, characterized in that: The moving assembly includes two linear modules (8), and the lower ends of the two linear modules (8) are each provided with a slide groove (18). The mounting frame (10) slides on the lower ends of the two linear modules (8) through the two slide grooves (18).

7. The permanent magnet motor voltage and current terminal full-contact detection tool according to claim 1, characterized in that: The leakage detection device comprises a grounding neutral wire (17), a second cylinder (16) is provided at the rear end of the grounding neutral wire (17), and the grounding neutral wire (17) is fixedly connected to the output end of the second cylinder (16).