Novel mini FaKra connector

By designing the plug-in structure of the new mini FaKra connector, the imbalance between the vibration and impact resistance and the controllable plug-in and pull-out force of existing connectors is solved, and full shielding and stable connection are achieved.

CN223363536UActive Publication Date: 2025-09-19DONGGUAN LINJVE IND INVESTMENTS
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Patent Information

Application Number
CN202422695059.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-05
Publication Date
2025-09-19
Estimated Expiration
2034-11-05

AI Technical Summary

Technical Problem

The existing automotive mini FaKra connector has imbalances in vibration and shock resistance, plug-in and pull-out force controllability, and shielding performance, making it inconvenient to use.

Method used

A new mini FaKra connector has been designed, which adopts a plug-in structure of female and male components. The plug-in structure formed by the plug-in thin-walled spring clips, the male body and the male insulator, combined with the hollow groove and fastening flange, improves the interface signal shielding effectiveness and contact stability, and enhances the ability to resist vibration and impact.

Benefits of technology

It achieves a full shielding effect, improves the connector's plug-in and pull-out force stability and vibration and shock resistance, and ensures the stability and controllability of the connection.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a novel mini FaKra connector, which is characterized in that a female head assembly is provided with a female head main body, the female head main body is fixedly connected with a female head insulator, the female head insulator is provided with a female head terminal, and the female head terminal is provided with a clamping elastic sheet; the female head outer conductor is inserted into the female head main body and is in fastening connection with the female head insulator, an opposite-insertion thin-wall elastic sheet is formed at the upper end of the female head outer conductor, a fastening flange is arranged on the outer side wall of the opposite-insertion thin-wall elastic sheet, and the opposite-insertion thin-wall elastic sheet is provided with a hollow groove for avoiding the fastening flange; a core wire of the cable penetrates into the female head main body and is electrically connected with the female head terminal; the male head assembly is provided with a male head main body, the male head main body is fixedly connected with a male head insulator, and the male head insulator is provided with a male head pin; a core wire of the other cable penetrates into the male head main body and is electrically connected with the male head contact pin; and the male head assembly is inserted into the female head assembly. The shock resistance of the connector is improved, the plugging force is ensured to be stable and controllable, and the interface signal shielding effectiveness is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of vehicle-mounted controller signal ports, in particular to a novel miniFaKra connector. Background Art

[0002] Automotive coaxial connectors are primarily used for high-frequency data and signal transmission. They must exhibit strong resistance to electromagnetic interference, meet the requirements of miniaturization, high sealing and shielding performance, and comply with automotive standards and specifications. For example, they are used in automotive millimeter-wave radar, lidar, cameras, and sensors to enable functions such as assisted driving and parking.

[0003] Mini FaKra connectors are available in both board-mounted and standard types. However, existing automotive connectors suffer from a poor balance between vibration and shock resistance, plug-in and pull-out force controllability, and shielding performance, leading to user inconvenience. For example, the cylindrical male and female terminals provide excellent interface signal shielding performance after connection, but their vibration and shock resistance and plug-in board controllability are poor. This is because they rely primarily on the plug-in force of the male and female metal terminals to achieve a tight fit. If the plug-in relies on the snap-fit ​​structure of the male and female barrels, plugging and unplugging can be difficult or the cable's tight fit can be insufficient, which can easily cause the cable to detach from the connector. Sufficient retention force is required between the cable and the connector to prevent detachment.

[0004] Therefore, there is an urgent need for a new mini FaKra connector that can solve one or more of the above problems. Utility Model Content

[0005] To address one or more problems existing in the prior art, the present invention provides a new miniFaKra connector. The present invention employs the following technical solutions to address the aforementioned problems: a new miniFaKra connector comprising a female connector assembly, the female connector assembly comprising a female connector body, the lower end of the female connector body forming a first docking portion, the upper end of the female connector body being securely connected to a female connector insulator, the female connector insulator housing a female connector terminal, the upper end of the female connector terminal being provided with at least two retaining springs;

[0006] The lower end of the female outer conductor is inserted into the upper end of the female body and is fastened to the female insulator. The upper end of the female outer conductor is formed with at least two interlocking thin-walled spring pieces. The outer side walls of the interlocking thin-walled spring pieces are provided with fastening flanges. The interlocking thin-walled spring pieces are provided with hollow grooves to avoid the fastening flanges.

[0007] The female connector fastener presses the braided conductor of the cable against the outer side wall of the first docking portion, and the core wire of the cable passes into the female connector body and is electrically connected to the female connector terminal;

[0008] A male connector assembly, wherein the male connector assembly is provided with a male connector body, the lower end of the male connector body is a second docking portion, the upper end of the male connector body is fastened to a male connector insulator, and the male connector insulator is equipped with a male connector pin;

[0009] The male connector fastener presses the braided conductor of the other cable against the outer side wall of the second docking portion, and the core wire of the cable passes into the male connector body and is electrically connected to the male connector pin;

[0010] When the female component and the male component are docked, the plug-in thin-walled spring sheet is inserted into the upper end of the male body, the fastening flange abuts against the inner side wall of the male body, the upper end of the male insulator is inserted into the plug-in thin-walled spring sheet, the male pin is inserted into the female insulator, and the clamping spring sheet clamps the male pin.

[0011] In some embodiments, a first mesh is formed on the outer wall of the first docking portion, and a second mesh is formed on the outer wall of the second docking portion. The first mesh and the second mesh are composed of multiple grooves or protrusions, and the braided conductor of the cable is pressed against the first mesh and the second mesh.

[0012] In some embodiments, a first anti-rotation flange is provided on the outer side wall of the female connector body, and a second anti-rotation flange is provided on the outer side wall of the male connector body.

[0013] In some embodiments, the lower end of the female insulator is a first connecting portion, the first connecting portion is fastened to the female body, and a step is formed on the upper end of the first connecting portion;

[0014] The lower end of the female connector outer conductor is formed with knurling, and the lower end of the female connector outer conductor is inserted into the gap between the step and the female connector body.

[0015] In some embodiments, a supporting protrusion is provided on the outer side wall of the female insulator and abuts against the inner side wall of the female outer conductor.

[0016] In some embodiments, the top end of the female outer conductor is retracted inward.

[0017] In some embodiments, the lower end of the male insulator is a second connecting portion, a first tight-fitting protrusion is formed on the outer side wall of the second connecting portion, and the second connecting portion is tightly connected to the inner side wall of the male body.

[0018] Furthermore, a circle of connecting flange is formed on the outer wall of the male insulator, and the connecting flange is arranged on the upper side of the second connecting part. A second tight-fitting protrusion is formed on the outer wall of the connecting flange, and the connecting flange is tightly connected to the inner wall of the male body.

[0019] Furthermore, a circle of isolation flange is formed on the outer side wall of the male insulator, and the isolation flange is arranged on the upper side of the connecting flange. The isolation flange is tightly connected to the inner side wall of the male body.

[0020] In some embodiments, the female fastener is provided with an anti-rotation rib.

[0021] The technical effect achieved by the utility model is that: by inserting thin-walled spring sheets around and wrapping the female insulator, the interface signal shielding efficiency of the female component and the male component can be improved after insertion, and full shielding can be achieved. In addition, the inserting structure formed by the thin-walled spring sheets, the male body and the male insulator can improve the contact stability of the female component and the male component after insertion, thereby better resisting the impact force of vehicle-borne vibration. Among them, the hollow groove enables the inserting thin-walled spring sheets themselves to form multiple spring sheet structures, and the fastening flange is located on this spring sheet structure, thereby obtaining multiple contact points with larger widths, thereby improving the firmness of the insertion and ensuring the stability and controllability of the insertion and removal force. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 A schematic diagram of the female connector assembly of the present invention;

[0023] Figure 2 This is an exploded schematic diagram of the female connector assembly of the present invention;

[0024] Figure 3 It is a cross-sectional view of the female head assembly of the present utility model;

[0025] Figure 4 is a schematic diagram of the male connector assembly of the present invention;

[0026] Figure 5 This is an exploded schematic diagram of the male connector assembly of the present invention;

[0027] Figure 6 is a cross-sectional view of the male plug assembly of the present invention;

[0028] Figure 7 This is a schematic diagram of the plugging of the female and male components of the present invention;

[0029] Figure 8 This is a cross-sectional view of the female and male components of the present invention after being plugged in.

[0030] Reference numerals

[0031] A1, female assembly A2, male assembly 1, female body 10, first docking part 11, first mesh flower 12, first anti-rotation flange 2, female terminal 20, clamping spring piece 3, female insulator 30, first connecting part 31, supporting protrusion 32, step 4, female outer conductor 40, plug-in thin-walled spring piece 401, hollow groove 402, fastening flange 41, gap 42, knurling 5, female fastener 50, anti-rotation rib 51, male fastener 6, cable 60, braided conductor 61, core wire 7, male body 70, second docking part 71, second mesh flower 72, second anti-rotation flange 8, male insulator 80, second connecting part 800, first tight-fitting protrusion 81, connecting flange 810, second tight-fitting protrusion 82, isolation flange 9, male pin. DETAILED DESCRIPTION

[0032] To make the above-mentioned objects, features, and advantages of the present invention more readily understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0033] The utility model discloses a new mini FaKra connector, which includes: Figure 1-Figure 3 As shown, the female connector assembly A1 is provided with a female connector body 1, the lower end of the female connector body 1 is a first docking portion 10, the upper end of the female connector body 1 is fastened to the female connector insulator 3, the female connector insulator 3 is installed with a female connector terminal 2, and the upper end of the female connector terminal 2 is provided with at least two clamping springs 20;

[0034] The lower end of the female outer conductor 4 is inserted into the upper end of the female body 1 and is fastened to the female insulator 3. The upper end of the female outer conductor 4 is formed with at least two interlocking thin-walled spring clips 40. A gap 41 is formed between adjacent interlocking thin-walled spring clips 40 to disconnect them. The outer side walls of the interlocking thin-walled spring clips 40 are provided with fastening flanges 402. The interlocking thin-walled spring clips 40 are provided with hollow grooves 401 to avoid the fastening flanges 402.

[0035] The female connector fastener 5 presses the braided conductor 60 of the cable 6 against the outer wall of the first docking portion 10 , and the core wire 61 of the cable 6 passes into the female connector body 1 and is electrically connected to the female connector terminal 2 ;

[0036] Male connector, combined Figure 4-Figure 6As shown, the male connector assembly A2 is provided with a male connector body 7, the lower end of the male connector body 7 is a second docking portion 70, the upper end of the male connector body 7 is fastened to a male connector insulator 8, and the male connector insulator 8 is equipped with a male connector pin 9;

[0037] The male fastener 51 presses the braided conductor 60 of the other cable against the outer wall of the second docking portion 70 , and the core wire 61 of the cable passes into the male body 7 and is electrically connected to the male pin 9 ;

[0038] Combine Figure 7-Figure 8 As shown, when the female component A1 is docked with the male component A2, the plug-in thin-walled spring piece 40 is inserted into the upper end of the male body 7, the fastening flange 402 is in contact with the inner side wall of the male body 7, the upper end portion of the male insulator 8 is inserted into the plug-in thin-walled spring piece 40, the male pin 9 is inserted into the female insulator 3, and the clamping spring piece 20 clamps the male pin 9. After the female component A1 and the male component A2 are docked, the male body 7 is connected to the female body 1 or only a small gap is left, thereby forming a fully enclosed channel, thereby improving the shielding effectiveness of the connector and the cable.

[0039] It should be pointed out that, combined with Figure 3 、 Figure 6 As shown, to facilitate the mating of the male connector assembly A2 and the female connector assembly A1, the top end of the female connector outer conductor 4 is retracted inward, and a corresponding chamfer or guide surface is provided on the inner side of the mating port of the male connector body 7. Similarly, to facilitate the insertion of cables, chamfers or guide surfaces are provided on the ports of the female connector body 1 and the male connector body 7 that mate with the cables.

[0040] Specifically, combined Figure 1 、 Figure 4 As shown, the outer wall of the female connector body 1 is provided with a first anti-rotation flange 12, and the outer wall of the male connector body 7 is provided with a second anti-rotation flange 72. The first and second anti-rotation flanges cooperate with the corresponding external housing to prevent the connector from rotating during use due to external impact or micro-vibration of the spring, thereby ensuring the stability of the connection. Furthermore, the female connector fastener 5 is provided with an anti-rotation rib 50, which cooperates with the corresponding external housing to minimize or prevent twisting of the cable, thereby reducing or preventing friction between the contact points within the connector.

[0041] Specifically, combined Figure 2 、 Figure 5As shown, a first mesh flower 11 is formed on the outer wall of the first docking portion 10, and a second mesh flower 71 is formed on the outer wall of the second docking portion 70. The first mesh flower 11 and the second mesh flower 71 are composed of multiple grooves or protrusions. The braided conductor 60 of the cable is pressed against the first mesh flower 11 and the second mesh flower 71, thereby improving the holding force between the cable 6 and the male component A2 and the female component A1, and preventing the cable from being pulled out.

[0042] Specifically, combined Figure 3 As shown, the lower end of the female insulator 3 is a first connecting portion 30, which is tightly connected to the female body 1, and a step 32 is formed at the upper end of the first connecting portion 30; the lower end of the female outer conductor 4 is formed with a knurling 42, and the lower end of the female outer conductor 4 is inserted into the gap between the step 32 and the female body 1, in order to improve the firmness of the combination of the female insulator 3, the female body 1 and the female outer conductor 4.

[0043] Again, combined Figure 2 、 Figure 3 As shown, a support protrusion 31 is provided on the outer side wall of the female insulator 3 to abut against the inner side wall of the female outer conductor 4 to prevent the female outer conductor 4 from collapsing during use.

[0044] Specifically, combined Figure 5 、 Figure 6 As shown, the lower end of the male insulator 8 is a second connecting portion 80, and a first tight-fitting protrusion 800 is formed on the outer side wall of the second connecting portion 80. The second connecting portion 80 is tightly connected to the inner side wall of the male main body 7;

[0045] A connecting flange 81 is formed on the outer side wall of the male insulator 8. The connecting flange 81 is provided on the upper side of the second connecting portion 80. A second tight-fitting protrusion 810 is formed on the outer side wall of the connecting flange 81. The connecting flange 81 is tightly connected to the inner side wall of the male body 7.

[0046] An isolation flange 82 is formed on the outer side wall of the male insulator 8. The isolation flange 82 is provided on the upper side of the connecting flange 81 and is tightly connected to the inner side wall of the male body 7.

[0047] The second connecting portion 80 and the connecting flange 81 improve the connection firmness of the male insulator 8 in the male body 7. The segmented design also facilitates insertion and segmented isolation. Compared with the single-segment design, it can effectively avoid the arching of the single segment causing some points to be unable to contact; the isolation flange 82 provides a certain degree of waterproof and dustproof performance, and provides a limit for the female outer conductor 4 during insertion.

[0048] To sum up, the present application surrounds and wraps the female insulator with plug-in thin-walled spring sheets, so that the interface signal shielding efficiency of the female component and the male component can be improved after plugging in, and full shielding can be achieved. The plug-in structure formed by the plug-in thin-walled spring sheets, the male body, and the male insulator can improve the contact stability of the female component and the male component after plugging in, thereby better resisting the vibration impact force of the vehicle; among them, the hollow groove enables the plug-in thin-walled spring sheet itself to form multiple spring sheet structures, and the fastening flange is located on this spring sheet structure, thereby obtaining multiple contact points with larger widths, thereby improving the firmness of the plug-in and ensuring the stability and controllability of the plug-in and pull-out force.

[0049] In the description of this utility model, it should be noted that the terms "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance. The terms "first position" and "second position" refer to two different positions.

[0050] The embodiments described above merely represent one or more implementations of the present invention. While their descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the spirit of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present invention shall be determined by the appended claims.

Claims

1. A new miniFaKra connector, characterized in that: A female connector assembly, wherein the female connector assembly is provided with a female connector body, the lower end of the female connector body is a first docking portion, the upper end of the female connector body is fastened to a female connector insulator, a female connector terminal is installed in the female connector insulator, and the upper end of the female connector terminal is provided with at least two clamping springs; The lower end of the female outer conductor is inserted into the upper end of the female body and is fastened to the female insulator. The upper end of the female outer conductor is formed with at least two interlocking thin-walled spring pieces. The outer side walls of the interlocking thin-walled spring pieces are provided with fastening flanges. The interlocking thin-walled spring pieces are provided with hollow grooves to avoid the fastening flanges. The female connector fastener presses the braided conductor of the cable against the outer side wall of the first docking portion, and the core wire of the cable passes into the female connector body and is electrically connected to the female connector terminal; A male connector assembly, wherein the male connector assembly is provided with a male connector body, the lower end of the male connector body is a second docking portion, the upper end of the male connector body is fastened to a male connector insulator, and the male connector insulator is equipped with a male connector pin; The male connector fastener presses the braided conductor of the other cable against the outer side wall of the second docking portion, and the core wire of the cable passes into the male connector body and is electrically connected to the male connector pin; When the female component and the male component are docked, the plug-in thin-walled spring sheet is inserted into the upper end of the male body, the fastening flange abuts against the inner side wall of the male body, the male pin is inserted into the female insulator, and the clamping spring sheet clamps the male pin.

2. The new miniFaKra connector according to claim 1, characterized in that: A first mesh is formed on the outer wall of the first docking portion, and a second mesh is formed on the outer wall of the second docking portion. The first mesh and the second mesh are composed of multiple grooves or protrusions, and the braided conductor of the cable is pressed tightly on the first mesh and the second mesh.

3. The new miniFaKra connector according to claim 1, characterized in that: A first anti-rotation flange is provided on the outer side wall of the female connector body, and a second anti-rotation flange is provided on the outer side wall of the male connector body.

4. The novel miniFaKra connector according to claim 1, characterized in that: The lower end of the female insulator is a first connecting portion, the first connecting portion is fastened to the female body, and a step is formed on the upper end of the first connecting portion; The lower end of the female connector outer conductor is formed with knurling, and the lower end of the female connector outer conductor is inserted into the gap between the step and the female connector body.

5. The new miniFaKra connector according to claim 1, characterized in that: The outer side wall of the female insulator is provided with a supporting protrusion which abuts against the inner side wall of the female outer conductor.

6. The novel miniFaKra connector according to claim 1, characterized in that: The top end of the female connector outer conductor shrinks inward.

7. The novel miniFaKra connector according to claim 1, characterized in that: The lower end of the male insulator is a second connecting portion, an outer side wall of the second connecting portion is formed with a first tight-fitting protrusion, and the second connecting portion is tightly connected to the inner side wall of the male body.

8. The novel miniFaKra connector according to claim 7, characterized in that: A circle of connecting flange is formed on the outer wall of the male insulator, and the connecting flange is arranged on the upper side of the second connecting part. A second tight-fitting protrusion is formed on the outer wall of the connecting flange, and the connecting flange is tightly connected to the inner wall of the male body.

9. The novel miniFaKra connector according to claim 8, characterized in that: A circle of isolation flange is formed on the outer side wall of the male insulator. The isolation flange is arranged on the upper side of the connecting flange, and the isolation flange is tightly connected to the inner side wall of the male body.

10. The novel miniFaKra connector according to claim 1, characterized in that: The female fastener is provided with an anti-rotation rib.