Assembled terminal product

The split upper and lower cover design, utilizing the positioning grooves and riveting technology of the lower cover, solves the problems of complex production processes and high costs of existing terminal insert products, and achieves simplified positioning and cost reduction.

CN223363583UActive Publication Date: 2025-09-19SHANGHAI HOKKY ELECTRONICS COMPONENTS CO LTD
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Patent Information

Application Number
CN202422792577.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-15
Publication Date
2025-09-19
Estimated Expiration
2034-11-15

AI Technical Summary

Technical Problem

Existing terminal insert products have high production process requirements, resulting in high production costs and positioning deviations that affect product quality.

Method used

The upper and lower cover structures are designed in a split style. The lower cover is provided with a positioning groove for terminal positioning. The terminal connection end is radially extended and assembled with the upper cover and fixed by riveting or other means, which simplifies the positioning process and reduces the process difficulty and cost.

Benefits of technology

The difficulty of the production process of terminal products is reduced, positioning accuracy is ensured, and production costs are reduced.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an assembled terminal product, which relates to the technical field of electronic component production, solves the problem of high product cost caused by high production process requirements of the existing terminal insert type products, and comprises a plurality of terminals, a plurality of first positioning grooves for positioning the plurality of terminals are distributed in the lower cover along the circumferential direction, the plurality of terminals are sequentially embedded in the plurality of first positioning grooves, and the connecting ends of the terminals extend outwards along the radial direction of the lower cover; and the upper cover is fixedly arranged on the lower cover and is used for tightly pressing the plurality of terminals. According to the utility model, the plastic part is in a split type design and is divided into the upper cover and the lower cover, the plurality of terminals are positioned through the positioning grooves arranged on the lower cover, and then the upper cover and the lower cover are assembled and fixed together, so that the positioning accuracy of the terminals in the assembled product is ensured; compared with an injection molding mode, the process difficulty and the production cost of terminal products are greatly reduced.
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Description

Technical Field

[0001] The utility model relates to the technical field of electronic component production, in particular to an assembled terminal product. Background Art

[0002] Prior art inserts, such as those described in Publication No. CN211492610U, are manufactured by first positioning the terminals before injection molding them using an injection mold, with the plastic wrap encapsulating the terminals. Specifically, several positioning rods are sequentially inserted through the insert (i.e., the terminal) to position it. The entire insert is then placed into the injection mold and injection molded, ultimately creating the encapsulated insert. This method requires high process requirements and is not only time-consuming and labor-intensive, but also leads to high production costs. In particular, the insert must be precisely positioned using positioning rods before injection molding can begin. Any deviation in the insert's positioning can affect product quality. Utility Model Content

[0003] The purpose of the utility model is to solve the above problems and to design an assembled terminal product, which solves the problem that the existing terminal insert products have high production process requirements and lead to high product costs.

[0004] To achieve the above-mentioned purpose, the technical solution of the present utility model is to provide an assembled terminal product, comprising:

[0005] Several terminals;

[0006] A lower cover, wherein the lower cover has a plurality of first positioning grooves distributed along the circumferential direction for positioning the plurality of terminals, the plurality of terminals are sequentially embedded in the plurality of first positioning grooves, and the connecting ends of the terminals extend outwardly along the radial direction of the lower cover;

[0007] An upper cover is fixedly mounted on the lower cover and presses the terminals tightly.

[0008] Preferably, at least one layer of the first positioning grooves is sequentially provided from the inner circle to the outer circle of the lower cover.

[0009] Preferably, the connection ends of the terminals extending from the lower cover are staggered in an up-and-down manner along the circumferential direction.

[0010] Preferably, a plurality of slots are provided on the circumferential direction of the lower cover, and the plurality of slots correspond one-to-one to the connection ends of the plurality of terminals.

[0011] Preferably, the bottom of the lower cover is provided with a plurality of second positioning grooves and a plurality of positioning protrusions, and the plurality of second positioning grooves and the plurality of positioning protrusions are arranged at intervals and distributed along the circumferential direction of the lower cover, and the positioning protrusions abut against the connecting ends of the corresponding terminals on the lower cover to press the connecting ends of the terminals into the slots, and the portions of the terminals protruding from the upper surface of the lower cover are embedded in the second positioning grooves.

[0012] Preferably, three positioning parts are provided on the upper cover, and the three positioning parts are distributed in the circumferential direction of the upper cover. Each positioning part has two vertically penetrating holes, and some terminals are bent vertically upward and extend from the upper cover through the holes.

[0013] Preferably, a positioning pin is provided on the lower cover, and a positioning hole is provided on the upper cover to match the positioning pin. The positioning pin passes through the positioning hole and is riveted to the upper cover.

[0014] Preferably, a sink is provided on the upper side of the positioning hole.

[0015] Preferably, the upper cover and the lower cover are integrally injection molded.

[0016] Compared with the prior art, the beneficial effects are:

[0017] The plastic part in the present invention is a split design, divided into an upper cover and a lower cover. The terminals are positioned by means of positioning grooves provided on the lower cover, and the connecting ends of the terminals extend radially from the outer peripheral surface of the lower cover. The upper cover and the lower cover are then assembled and fixed together. There is no need to position the terminals in advance, and the positioning accuracy of the terminals in the assembled product can also be guaranteed. Compared with injection molding, this method greatly reduces the process difficulty of terminal products and reduces the production cost of terminal products. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the overall structure of the assembled terminal product in the utility model;

[0019] Figure 2 This is a schematic diagram of the exploded structure of the assembled terminal product in the utility model;

[0020] Figure 3 This is a schematic diagram of the structure of the lower cover in the assembled terminal product;

[0021] Figure 4 This is a schematic diagram of the bottom structure of the lower cover in an assembled terminal product;

[0022] Figure 5 This is a schematic diagram of the structure of the upper cover in the assembled terminal product;

[0023] Figure 6This is a schematic diagram of the bottom structure of the upper cover in an assembled terminal product.

[0024] In the figure, 1, terminal; 11, first connection end; 12, second connection end; 2, upper cover; 201, positioning hole; 202, second positioning groove; 21, positioning protrusion; 22, positioning portion; 221, jack; 3, lower cover; 301, slot; 302, first positioning groove; 31, positioning pin. DETAILED DESCRIPTION

[0025] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0026] like Figure 1 and Figure 2 As shown, a preferred embodiment of the present invention provides an assembled terminal product. The terminal 1 is primarily composed of an upper cover 2, a lower cover 3, and a plurality of terminals 1. The upper cover 2 and lower cover 3 are integrally injection-molded. The terminals 1 are of various types, each with a different shape. The terminals 1 are positioned by the lower cover 3, then pressed into place by the upper cover 2. Finally, the upper and lower covers 2 and 3 are securely connected to form the final product.

[0027] refer to Figure 3 The lower cover 3 is in the shape of a circular ring, and has an annular accommodating cavity on its upper surface, and has a plurality of positioning grooves, namely, first positioning grooves 302, in the accommodating cavity. The number of the first positioning grooves 302 is consistent with the number of the terminals 1. The first positioning grooves 302 are distributed along the circumferential direction of the lower cover 3, and when the number of the terminals 1 is large, the plurality of first positioning grooves 302 can be divided into multiple layers, that is, from the inner circle to the outer circle of the lower cover 3, it can be divided into multiple layers in sequence. Generally, there is at least one layer. In this embodiment, since the number of the terminals 1 is 10, three layers of first positioning grooves 302 are provided, and two layers of first positioning grooves 302 are provided in some local areas. The terminal 1 is placed in the accommodating cavity and is positioned by the first positioning groove 302.

[0028] The lower cover 3 also has a plurality of slots 301 circumferentially arranged, with adjacent slots 301 staggered vertically. Each slot 301 corresponds to the connecting end of each terminal 1. After a terminal 1 is positioned by the first positioning slot 302, the connecting end of the terminal 1, i.e., the first connecting end 11, bends and radially extends from the slot 301 on the lower cover 3 to facilitate connection with other components.

[0029] refer to Figure 4There are also multiple heat dissipation holes at the bottom of the lower cover 3 to dissipate heat for the terminal 1 product during operation.

[0030] like Figure 6 As shown, the bottom of the upper cover 2 is further provided with a plurality of second positioning grooves 202 and a plurality of positioning protrusions 21. The plurality of second positioning grooves 202 and the plurality of positioning protrusions 21 are arranged at intervals and are also distributed along the circumference of the lower cover 3. The positioning protrusions 21 are wedge-shaped. When the upper cover 2 is assembled with the lower cover 3, the positioning protrusions 21 can cooperate with the retaining grooves 301 to press the first connecting end 11 of the terminal 1 into the retaining grooves 301.

[0031] Since part of the upper side of the terminal 1 will protrude from the upper surface of the lower cover 3, the upwardly protruding part of the terminal 1 will be embedded in the second positioning groove 202 at the bottom of the upper cover 2 to ensure that the lower cover 3 and the upper cover 2 fit tightly together, while clamping and braking the upper side of the terminal 1 to prevent it from shaking at will.

[0032] like Figure 1 As shown, the positioning protrusion 21 abuts against the corresponding connecting end of the terminal 1 on the lower cover 3 to press the connecting end of the terminal 1 into the slot 301, and the part of the terminal 1 protruding from the upper surface of the lower cover 3 is embedded in the second positioning groove 202 to clamp and brake the upper side of the terminal 1.

[0033] like Figure 5 As shown, three positioning portions 22 are also provided on the upper surface of the upper cover 2, distributed circumferentially. Each positioning portion 22 is provided with a socket 221 that extends vertically through the upper and lower portions. Some terminals 1 have second connection ends 12, which bend vertically upward and pass through the sockets 221. The second connection ends 12 of two adjacent terminals 1 pass through the sockets 221 on the same positioning portion 22.

[0034] like Figure 3 、 Figure 5 As shown, after the terminal 1 is installed, the upper cover 2 and the lower cover 3 can be fixed. To this end, a plurality of positioning pins 31 are provided in the accommodating cavity of the lower cover 3, and a plurality of positioning holes 201 are provided at the bottom of the upper cover 2. The positioning holes 201 are through holes, and the positioning holes 201 correspond to the positioning pins 31 one by one.

[0035] When the upper cover 2 is close to the lower cover 3, the positioning pin 31 will pass through the positioning hole 201, and then the positioning pin 31 will be melted by ultrasound to rivet the upper cover 2 and the lower cover 3 together. In this embodiment, riveting is preferably used, but other connection methods such as bonding or clamping can also be used.

[0036] There is a sink on the upper side of the positioning hole 201 , so the melted portion of the positioning pin 31 will melt in the sink and eventually solidify, making the upper surface of the upper cover 2 relatively smooth.

[0037] In this embodiment, the terminal product is used to assemble ten terminals 1, so the characteristic shapes of the upper cover 2 and lower cover 3 are also designed based on the characteristics of the ten terminals 1. In other technical solutions, this assembly design can also be used to assemble six or four segments. Only the features of the upper cover 2 and lower cover 3 need to be adjusted. The assembly concept remains the same.

[0038] The above technical solutions only reflect the preferred technical solutions of the present utility model. Any changes that may be made to certain parts thereof by technicians in this technical field all reflect the principles of the present utility model and fall within the scope of protection of the present utility model.

Claims

1. An assembled terminal product, characterized in that: include: a plurality of terminals (1); A lower cover (3), wherein the lower cover (3) is provided with a plurality of first positioning grooves (302) distributed along a circumferential direction for positioning a plurality of terminals (1), the plurality of terminals (1) are sequentially embedded in the plurality of first positioning grooves (302), and the connection ends of the terminals (1) extend outward along the radial direction of the lower cover (3); An upper cover (2) is fixedly mounted on the lower cover (3) and presses the plurality of terminals (1).

2. The assembled terminal product according to claim 1, characterized in that: At least one layer of the first positioning grooves (302) is sequentially provided in the direction from the inner circle to the outer circle of the lower cover (3).

3. The assembled terminal product according to claim 2, characterized in that: The connection ends of the terminals (1) extending from the lower cover (3) are sequentially distributed in an up-and-down staggered manner along the circumferential direction.

4. The assembled terminal product according to claim 3, characterized in that: A plurality of card slots (301) are provided in the circumferential direction of the lower cover (3), and the card slots (301) correspond one-to-one to the connection ends of the plurality of terminals (1).

5. The assembled terminal product according to claim 4, characterized in that: The bottom of the lower cover (3) is provided with a plurality of second positioning grooves (202) and a plurality of positioning protrusions (21), the plurality of second positioning grooves (202) and the plurality of positioning protrusions (21) are arranged at intervals and distributed along the circumferential direction of the lower cover (3), the positioning protrusions (21) abut against the connecting ends of the corresponding terminals (1) on the lower cover (3) to press the connecting ends of the terminals (1) into the card slot (301), and the portion of the terminal (1) protruding from the upper surface of the lower cover (3) is embedded in the second positioning groove (202).

6. The assembled terminal product according to claim 1, characterized in that: The upper cover (2) is provided with three positioning portions (22), which are distributed in the circumferential direction of the upper cover (2), and each positioning portion (22) has two vertically penetrating jacks (221), and part of the terminals (1) are bent vertically upward and pass through the jacks (221) to extend from the upper cover (2).

7. The assembled terminal product according to claim 1, characterized in that: The lower cover (3) is provided with a positioning pin (31), and the upper cover (2) is provided with a positioning hole (201) that matches the positioning pin (31). The positioning pin (31) passes through the positioning hole (201) and is riveted to the upper cover (2).

8. The assembled terminal product according to claim 7, characterized in that: A sink is provided on the upper side of the positioning hole (201).

9. The assembled terminal product according to claim 1, characterized in that: The upper cover (2) and the lower cover (3) are integrally injection-molded.

Citation Information

Patent Citations

  • Injection molding die for multilayer insert product

    CN211492610U