Sintering fly ash treatment device

By designing a protective cover and supporting components in the sintering dust removal ash processing device, the filter bags can be quickly disassembled and cleaned, solving the problem of inconvenient disassembly and assembly of the filter bags and improving work efficiency and filtering effect.

CN223366477UActive Publication Date: 2025-09-23JIYUAN JINXIANGYUAN ENVIRONMENTAL PROTECTION TECH CO LTD
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Patent Information

Application Number
CN202422640044.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-23
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

In the existing sintering dust removal ash processing device, the disassembly and assembly of the filter bag is relatively troublesome, which affects the work efficiency.

Method used

A sintering dust removal ash treatment device including a protective cover is designed. By arranging mounting slots and support components on the protective cover, the filter bag can be quickly disassembled and assembled by sliding the cover plate. The pulse jet and the injector are coordinated to prevent dust from adhering to the observation window.

Benefits of technology

The filter bag can be quickly replaced and cleaned, which improves work efficiency and avoids the adhesion of dust on the observation window, ensuring the clarity of the observation window and the filtering effect.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a sintering fly ash treatment device. The sintering fly ash treatment device comprises a protective outer cover, a plurality of mounting grooves are formed in the upper surface of the protective outer cover at intervals in the left-right direction, a filter cavity is formed in the protective outer cover, the mounting grooves communicate with the filter cavity, the mounting grooves extend in the front-back direction, filter assemblies are arranged in the mounting grooves, and a plurality of filter bags are arranged on the filter assemblies; the filter bags extend up and down and are positioned in the filter cavity, and the plurality of filter bags form a filter array; a supporting assembly is arranged outside the protective outer cover, the middle of the supporting assembly is located above the protective outer cover, a cover plate is arranged on the supporting assembly in a sliding mode, the upper surface of the filtering assembly makes contact with the lower surface of the cover plate, and the filtering assembly is pressed in the mounting groove through the cover plate; the supporting assembly is provided with a pulse spraying device, the pulse spraying device is provided with a plurality of pulse nozzles, the outer cover is provided with an air inlet, the air inlet is communicated with the filtering cavity, and according to the sintering dedusting treatment device, the filtering assembly can be rapidly replaced, and meanwhile dust can be rapidly collected after being shaken off.
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Description

Technical Field

[0001] The utility model relates to the field of sintering, in particular to a sintering dust removal ash processing device. Background Art

[0002] Sintering refers to the conversion of powdered materials into dense bodies. It is a traditional process used to produce ceramics, powder metallurgy, refractory materials, ultra-high temperature materials, etc. During the sintering process, flue gas is generated, which contains dust. Dust generally contains high-value materials. Recycling it can reduce production costs. At the same time, the flue gas containing dust will cause air pollution when it is directly discharged into the air. Therefore, it is generally treated with a sintering dust removal device.

[0003] The sintering dust removal device generally filters the dust in the flue gas through a filter bag. The gas passes through the filter bag, and the powder will adhere to the outer surface of the filter bag, and then be collected uniformly by a pulse jet device. In order to ensure the airtightness of the filter bag after installation, the existing technology generally fixes the filter cover with multiple bolts, which makes the disassembly and assembly of the filter bag more troublesome. Utility Model Content

[0004] In order to solve the problem of troublesome assembly and disassembly of filter bags in the background art, the utility model proposes a sintering dust removal ash processing device.

[0005] The technical solution of the utility model is: comprising a protective outer cover;

[0006] The upper surface of the protective cover is provided with a plurality of mounting grooves spaced apart from each other on the left and right sides. A filter cavity is provided inside the protective cover. The mounting grooves are connected to the filter cavity and extend in the front-to-back direction. A filter assembly is provided in the mounting grooves, and a plurality of filter bags are provided on the filter assembly.

[0007] The filter bags extend up and down and are located inside the filter cavity. Multiple filter bags form a filter array.

[0008] A support assembly is provided outside the protective cover, and the middle part of the support assembly is located above the protective cover. A cover plate is slidably provided on the support assembly, and the upper surface of the filter assembly contacts the lower surface of the cover plate. The cover plate presses the filter assembly into the installation groove;

[0009] The support assembly is provided with a pulse jet, which is provided with multiple pulse nozzles. The pulse nozzles are all located above the filter assembly and can blow gas into the corresponding filter bag.

[0010] A recovery device is provided in the protective outer cover, and the recovery device is an upper opening structure, the recovery device is located in the filter cavity, and the recovery device is located below the filter array;

[0011] An air inlet is provided on the protective outer cover and is communicated with the filter cavity.

[0012] Preferably, the filter assembly includes a support plate, a plurality of filter bags extending in the vertical direction are fixedly connected to the lower surface of the support plate, the plurality of filter bags are arranged in a front-to-back interval, and a blow port is opened on the upper surface of the support plate, and the blow port corresponds to the position of the corresponding filter bag in the upper and lower directions;

[0013] The outer surface of the support plate is plugged into the interior of the mounting groove, and the lower surface of the cover plate is in contact with the upper surface of the support plate;

[0014] The blowing port corresponds to the pulse nozzle position on the pulse jet device one by one.

[0015] Preferably, the support assembly includes a first support platform and a second support platform, the first support platform is arranged at the rear of the protective cover, the second support platform is arranged at the front of the protective cover, two sliding rods extending forward and backward are fixedly connected between the front side of the first support platform and the rear side of the second support platform, the sliding rods are located above the protective cover, and a cover plate is slidably provided between the two sliding rods;

[0016] The pulse jet is mounted on the first support platform;

[0017] Both left and right ends of the cover plate are provided with sliding openings which are transparent front and back, and both left and right ends of the cover plate are movably sleeved on the sliding rods on the same side through the sliding openings.

[0018] Preferably, the cover plate is provided with a plurality of air inlet avoidance ports which are transparent up and down, and the air inlet avoidance ports correspond to the corresponding blowing ports up and down, and an air inlet hopper is vertically provided inside the air inlet avoidance port, and the diameter of the upper air inlet of the air inlet hopper is smaller than the diameter of the lower air outlet.

[0019] Preferably, the pulse sprayer includes a gas tank and a pulse valve. The gas tank is fixedly mounted on the first support platform. A plurality of pulse valves are provided on the first support platform. The positions of the pulse valves are adjacent to the corresponding mounting slots in front and back. The pulse valves are fixedly connected with spray pipes extending forward and backward. The spray pipes are located above the corresponding mounting slots. A plurality of pulse nozzles are provided on the water spray pipe. The pulse nozzles correspond to the corresponding spray port positions up and down.

[0020] Preferably, an observation window is provided on the front side of the protective cover, and the observation window corresponds to the front and back position of the filter array;

[0021] A blower is provided on the inner wall of the protective outer cover, the blower is located above the observation window, and the blower is communicated with the gas tank.

[0022] Preferably, a discharge avoidance port is opened at the lower part of the front side of the protective outer cover, and the feed box is slidably arranged inside the filter cavity. The feed box is an upper opening structure, and the feed box is located below the filter array. The front side of the feed box passes through the discharge avoidance port, and a handle is fixedly connected to the front side of the feed box.

[0023] Preferably, an air outlet is provided on the right side of the protective outer cover, the air outlet and the air inlet are located in left and right correspondence, the air outlet is communicated with the interior of the filter cavity, and a ventilation grille is fixedly connected to the air outlet.

[0024] The advantages of this utility model are: the cover plate can be moved to release the pressure of the cover plate on the filter assembly, so that the filter assembly can be quickly replaced. At the same time, when the pulse blower is blowing the filter bag, the blower simultaneously sprays air at the inner wall of the observation window, which can prevent the dust in the filter bag from adhering to the inner wall of the observation window and affecting the staff's observation of the work situation. At the same time, the dust can fall into the recovery device after being shaken off and be quickly collected. BRIEF DESCRIPTION OF THE DRAWINGS

[0025] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0026] Figure 1 This is a schematic diagram of the main structure of Example 1;

[0027] Figure 2 for Figure 1 A schematic diagram of a partial cross-sectional structure;

[0028] Figure 3 for Figure 1 Schematic diagram of the main structure;

[0029] Figure 4 for Figure 1 Schematic diagram of the main structure of the observation window structure.

[0030] In the figure, 1 is a protective cover, 2 is a mounting groove, 3 is a filter assembly, 301 is a support plate, 302 is a nozzle, 303 is a filter bag, 4 is a support assembly, 401 is a first support platform, 402 is a second support platform, 403 is a slide bar, 5 is a cover plate, 501 is an air inlet hopper, 6 is a pulse jet, 7 is an observation window, 8 is an air inlet, 9 is an air outlet, 10 is a feed box, 11 is a handle, and 12 is a nozzle. DETAILED DESCRIPTION

[0031] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without creative work are within the scope of protection of the present invention.

[0032] Example 1: Aims to propose a sintering dust removal ash treatment device.

[0033] according to Figures 1 to 4 As shown, it includes a protective cover 1;

[0034] The upper surface of the protective outer cover 1 is provided with a plurality of mounting grooves 2 arranged at intervals along the left and right sides. A filter cavity is provided inside the protective outer cover 1. The mounting grooves 2 are connected to the filter cavity, and the mounting grooves 2 extend in the front-to-back direction. A filter assembly 3 is provided in the mounting groove 2. The filter assembly 3 includes a support plate 301. The lower surface of the support plate 301 is fixedly connected with a plurality of filter bags 303 extending in the up-down direction. The plurality of filter bags 303 are arranged at intervals front-to-back. The upper surface of the support plate 301 is provided with a blowing port 302 which is transparent up and down. The blowing port 302 corresponds to the corresponding filter bag 303 in position up and down. The outer surface of the support plate 301 is plugged into the interior of the mounting groove 2, and the lower surface of the cover plate 5 is in contact with the upper surface of the support plate 301.

[0035] The filter bags 303 extend up and down and are located inside the filter cavity. Multiple filter bags 303 form a filter array. The filter array refers to multiple filter bags 303 arranged in multiple rows. The multiple filter bags 303 arranged in sequence along the front and back of each support plate 301 form a row.

[0036] A support assembly 4 is provided on the outside of the protective outer cover 1, and the middle part of the support assembly 4 is located above the protective outer cover 1. The support assembly 4 includes a first support platform 401 and a second support platform 402. The first support platform 401 is provided at the rear of the protective outer cover 1, and the second support platform 402 is provided in the front of the protective outer cover 1. Two sliding rods 403 extending forward and backward are fixedly connected between the front side surface of the first support platform 401 and the rear side surface of the second support platform 402. The sliding rod 403 is located above the protective outer cover 1. A cover plate 5 is slidingly provided between the two sliding rods 403. The left and right ends of the cover plate 5 are provided with sliding openings that are transparent front and back. The left and right ends of the cover plate 5 are movably sleeved on the sliding rod 403 on the same side through the sliding opening. The upper surface of the filter assembly 3 is in contact with the lower surface of the cover plate 5, and the cover plate 5 presses the filter assembly 3 into the mounting groove 2.

[0037] The cover plate 5 is provided with a plurality of air inlet avoidance ports which are transparent up and down. The air inlet avoidance ports correspond to the corresponding blowing ports 302 up and down. An air inlet hopper 501 is vertically provided inside the air inlet avoidance port. The diameter of the upper air inlet of the air inlet hopper 501 is smaller than the diameter of the lower air outlet.

[0038] The pulse jet 6 is installed on the first support platform 401. The pulse jet 6 includes a gas tank and a pulse valve. The gas tank is fixedly installed on the first support platform 401. A plurality of pulse valves are provided on the first support platform 401. The positions of the pulse valves are adjacent to the corresponding mounting slots 2 in front and back. The pulse valves are fixedly connected with spray pipes extending forward and backward. The spray pipes are all located above the corresponding mounting slots 2. A plurality of pulse nozzles are provided on the water spray pipe. The pulse nozzles are all corresponding to the corresponding spray ports 302 in the upper and lower positions.

[0039] An observation window 7 is provided on the front side of the protective cover 1. The observation window 7 corresponds to the front and rear positions of the filter array. A blower 12 is provided on the inner wall of the protective cover 1. In this embodiment, a conventional knuckle nozzle can be used as the blower 12. The blower 12 is located above the observation window 7 and is connected to the gas tank. When the blower 12 blows air to the filter bag 303, it also blows air to the inner wall of the observation window 7 to prevent the dust from being shaken off from adhering to the inner wall of the observation window 7.

[0040] A recovery device is provided in the protective outer cover 1, and the recovery device is an upper opening structure. The recovery device is located in the filter cavity and is located below the filter array. A discharge avoidance port is provided at the lower part of the front side of the protective outer cover 1. The feed box 10 is slidably arranged inside the filter cavity. The feed box 10 is an upper opening structure and is located below the filter array. The front side of the feed box 10 passes through the discharge avoidance port, and a handle 11 is fixedly connected to the front side of the feed box 10.

[0041] An air inlet 8 is provided on the protective outer cover 1 and is communicated with the filter chamber. An air outlet 9 is provided on the right side of the protective outer cover 1 and is communicated with the interior of the filter chamber. A ventilation grille is fixedly connected to the air outlet 9.

[0042] Working principle: The staff connects the air inlet 8 to the sintering device. During the sintering process, the sintering device is exhausted. The exhausted flue gas enters the filter chamber through the air inlet 8. The gas in the flue gas passes through the filter array, and the dust adheres to the outer surface of the filter bag 303. The filtered gas is discharged through the air outlet 9.

[0043] The staff observes the dust adhesion on the filter bag 303 through the observation window 7. When the degree of adhesion is high, the staff supplies gas to the pulse valve through the gas tank, and the pulse valve supplies gas to the blowpipe. The blowpipe blows the gas into the air inlet hopper 501 below through the pulse nozzle, and enters the air inlet avoidance port through the air inlet hopper 501. Below the air inlet avoidance port is the blowpipe 302. The gas enters the corresponding filter bag 303 through the blowpipe 302. The filter bag 303 vibrates after the gas enters, and the dust attached to the filter bag 303 is shaken off to the feed box 10.

[0044] After long-term use, when the filter bag 303 is worn or needs to be removed for deep cleaning, the staff pulls the cover plate 5, and the cover plate 5 moves forward, so that the support plate 301 is out of contact with the lower surface of the cover plate 5. The staff pulls the support plate 301 out of the installation slot 2, thereby pulling out the filter bag 303, replaces or cleans the filter bag 303, and then puts the support plate 301 back into the installation slot 2, and then resets the cover plate 5, and the cover plate 5 presses the support plate 301 into the installation slot 2 again.

[0045] In this way, the filter bag 303 can be quickly replaced and disassembled. At the same time, the filtration is carried out through the filter array, and the filtration effect is better. In addition, during the cleaning process of the filter bag 303, the observation window 7 can be assisted in blowing dust to prevent dust from adhering to the observation window 7.

[0046] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is determined by the appended claims rather than the foregoing description. It is intended that all variations within the meaning and range of equivalents of the claims be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

Claims

1. A sintering dust treatment device, characterized by: including a protective cover (1); The upper surface of the protective cover (1) is provided with a plurality of mounting grooves (2) spaced apart from each other in the left and right directions. A filter cavity is provided inside the protective cover (1). The mounting grooves (2) are in communication with the filter cavity, and the mounting grooves (2) extend in the front-back direction. A filter assembly (3) is provided in the mounting groove (2), and a plurality of filter bags (303) are provided on the filter assembly (3). The filter bag (303) extends up and down and is located inside the filter cavity, and a plurality of filter bags (303) form a filter array; A support assembly (4) is provided outside the protective outer cover (1), and the middle portion of the support assembly (4) is located above the protective outer cover (1). A cover plate (5) is slidably provided on the support assembly (4), and the upper surface of the filter assembly (3) is in contact with the lower surface of the cover plate (5). The cover plate (5) presses the filter assembly (3) into the installation groove (2); A pulse jet (6) is provided on the support assembly (4), and a plurality of pulse nozzles are provided on the pulse jet (6). The pulse nozzles are all located above the filter assembly (3), and the pulse nozzles can blow gas into the corresponding filter bag (303); A recovery device is provided in the protective outer cover (1), and the recovery device is an upper opening structure, the recovery device is located in the filter cavity, and the recovery device is located below the filter array; An air inlet (8) is provided on the protective outer cover (1), and the air inlet (8) is communicated with the filter chamber.

2. The sintering dust treatment device according to claim 1, characterized in that: The filter assembly (3) comprises a support plate (301), a plurality of filter bags (303) extending in an up-down direction are fixedly connected to the lower surface of the support plate (301), the plurality of filter bags (303) are arranged at intervals in front and back, and a blow port (302) which is transparent up and down is opened on the upper surface of the support plate (301), and the blow port (302) corresponds to the corresponding filter bag (303) in the upper and lower positions; The outer surface of the support plate (301) is plugged into the interior of the mounting groove (2), and the lower surface of the cover plate (5) is in contact with the upper surface of the support plate (301); The blowing port (302) corresponds one to one with the pulse nozzle position on the pulse jet (6).

3. The sintering dust treatment device according to claim 1, characterized in that: The support assembly (4) includes a first support platform (401) and a second support platform (402), wherein the first support platform (401) is arranged at the rear of the protective outer cover (1), and the second support platform (402) is arranged at the front of the protective outer cover (1), and two sliding rods (403) extending forward and backward are fixedly connected between the front side of the first support platform (401) and the rear side of the second support platform (402), and the sliding rods (403) are located above the protective outer cover (1), and a cover plate (5) is slidably provided between the two sliding rods (403); The pulse jet (6) is mounted on the first support platform (401); Both left and right ends of the cover plate (5) are provided with sliding openings that are transparent from front to back, and both left and right ends of the cover plate (5) are movably sleeved on the sliding rod (403) on the same side through the sliding openings.

4. The sintering dust treatment device according to claim 1, characterized in that: The cover plate (5) is provided with a plurality of air intake avoidance openings which are transparent up and down. The air intake avoidance openings correspond to the corresponding blowing openings (302) in the up and down positions. An air intake hopper (501) is vertically provided inside the air intake avoidance opening. The diameter of the upper air intake of the air intake hopper (501) is smaller than the diameter of the lower air outlet.

5. The sintering dust treatment device according to claim 2, characterized in that: The pulse jet (6) includes a gas tank and a pulse valve. The gas tank is fixedly mounted on a first support platform (401). A plurality of pulse valves are provided on the first support platform (401). The pulse valves are located adjacent to the corresponding mounting slots (2) in front and back. The pulse valves are fixedly connected to spray pipes extending forward and backward. The spray pipes are located above the corresponding mounting slots (2). A plurality of pulse nozzles are provided on the water spray pipe. The pulse nozzles are located in upper and lower correspondence with the corresponding spray ports (302).

6. The sintering dust treatment device according to claim 1, characterized in that: An observation window (7) is provided on the front side of the protective cover (1), and the observation window (7) corresponds to the front and rear positions of the filter array; A blower (12) is provided on the inner wall of the protective outer cover (1). The blower (12) is located above the observation window (7). The blower (12) is communicated with the gas tank.

7. The sintering dust treatment device according to claim 1, characterized in that: The protective cover (1) is provided with a discharge avoidance opening at the lower portion of the front side, and the feed box (10) is slidably arranged inside the filter cavity. The feed box (10) is an upper opening structure, and the feed box (10) is located below the filter array. The front side of the feed box (10) passes through the discharge avoidance opening, and a handle (11) is fixedly connected to the front side of the feed box (10).

8. The sintering dust treatment device according to claim 1, characterized in that: An air outlet (9) is provided on the right side of the protective outer cover (1), and the air outlet (9) corresponds to the air inlet (8) on the left and right. The air outlet (9) is connected to the interior of the filter cavity, and a ventilation grille is fixedly connected to the air outlet (9).