Device for producing high-purity graphite
By optimizing the graphite purification and drying process and combining stirring, filtering and heating components, the problem of low efficiency of traditional graphite purification is solved, and efficient and high-purity graphite production is achieved.
Patent Information
- Application Number
- CN202422683925.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-04
AI Technical Summary
Traditional graphite purification methods have low efficiency, high energy consumption, and poor purification effects, making it difficult to meet the demand of modern industry for high-purity graphite.
A device including a purification reaction tank, a drying tank and a control system is used. Through the combination of a stirring component, a filtering component and a heating component, sufficient mixing, precise temperature control and efficient filtration of the graphite raw materials are achieved. Combined with a hot air drying circulation system and a paving component, the drying efficiency is improved.
The purity and quality of graphite products are improved, and efficient purification and drying of graphite raw materials are achieved, making it suitable for large-scale production.
Smart Images

Figure CN223366972U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of graphite processing equipment, in particular to a device for producing high-purity graphite. Background Art
[0002] As an important non-metallic mineral, graphite has a wide range of applications in industrial production. However, natural graphite often contains various impurities that affect its purity and performance. Therefore, the purification process of graphite is particularly important. Traditional graphite purification methods have problems such as low efficiency, high energy consumption, and poor purification effect, which are difficult to meet the demand of modern industry for high-purity graphite. Therefore, a high-purity graphite production and purification device is urgently needed to overcome the above problems existing in the existing technology. Utility Model Content
[0003] The purpose of the utility model is to provide a device for producing high-purity graphite, so as to solve the problems of low efficiency, high energy consumption and poor purification effect of existing graphite purification methods.
[0004] To achieve the above-mentioned purpose, the technical solution adopted by the present invention is as follows: A device for producing high-purity graphite includes a purification reaction tank, a drying tank and a control system, wherein the purification reaction tank is installed on a fixed bracket, the drying tank is installed at the lower end of the purification reaction tank, the lower end of the purification reaction tank is connected to the upper end of the drying tank, a control panel is provided on the outer wall of the purification reaction tank, the purification reaction tank and the drying tank are both connected to the control system, and the control system controls the purification reaction tank and the drying tank through the control panel.
[0005] Furthermore, the purification reaction tank includes a tank body, a partition plate, a stirring assembly, a filtering assembly and a heating assembly. The tank body is provided with a feed port at the upper end and a discharge port at the lower end. A sealing cover is provided at the feed port, and a handle is provided on the sealing cover. The partition plate is arranged in the tank body, and a discharge port is provided on the partition plate. The stirring assembly is arranged in the tank body and is located above the partition plate. The filtering assembly is arranged in the tank body and is located below the partition plate. An insulation layer is provided on the outer wall of the tank body, and the heating assembly is arranged between the outer wall of the tank body and the insulation layer.
[0006] Furthermore, the stirring assembly includes a rotating motor, a rotating shaft and a spiral stirring blade. The rotating motor is arranged in the middle of the upper end surface of the tank body. One end of the rotating shaft is fixedly connected to the output end of the rotating motor. The other end of the rotating shaft rotates vertically downward and penetrates into the tank body and is rotatably connected to the middle of the upper end surface of the partition plate. The spiral stirring blade is spirally arranged on the outer wall of the rotating shaft. The rotating motor is connected to the control system and controlled by the control panel.
[0007] Furthermore, the filter assembly includes a coarse filter layer, a fine filter layer and an activated carbon filter layer, and the coarse filter layer, the fine filter layer and the activated carbon filter layer are stacked in sequence from top to bottom.
[0008] Furthermore, the coarse filter layer is made of quartz sand, ceramic particles or metal mesh, the fine filter layer is made of polypropylene fiber, polyester fiber or ceramic microporous membrane, and the activated carbon filter layer is made of activated carbon particles or activated carbon fiber.
[0009] Furthermore, the heating assembly includes an upper heating layer, a lower heating layer, temperature sensor 1 and temperature sensor 2. The upper heating layer and the lower heating layer are both provided with heating tubes. The positions of the upper heating layer and the lower heating layer correspond to the stirring assembly and the filtering assembly respectively. Temperature sensor 1 is arranged on the top surface of the tank body 1, and temperature sensor 2 is arranged on the lower end surface of the partition plate. Temperature sensor 1 and temperature sensor 2 are both connected to the control system. The heating tube is connected to the control system and controlled by the control panel.
[0010] Furthermore, the drying tank includes a tank body 2, a hot air drying circulation system, a humidity sensor and a paving assembly. The upper end of the tank body 2 is provided with a blanking port, the lower end of the tank body 2 is provided with a discharge port, the discharge port is connected with the blanking pipe, and the blanking port is connected with the discharge port of the tank body 1. The outer wall of the tank body 2 is installed with a hot air drying circulation system, the hot air drying circulation system is connected with the interior of the tank body 2, an exhaust hole is provided on the side wall of the tank body 2, the paving assembly is arranged on the inner bottom surface of the tank body 2, the humidity sensor is connected with the control system, the hot air drying circulation system is connected with the control system and is controlled by the control panel.
[0011] Furthermore, the paving assembly includes a rotating motor 2, a rotating shaft 2 and a plurality of scrapers. The rotating motor 2 is arranged in the middle of the lower end surface of the tank body 2. One end of the rotating shaft 2 is fixedly connected to the output end of the rotating motor 2. The other end of the rotating shaft 2 rotates vertically upward and penetrates into the tank body 2. The other end of the rotating shaft 2 is provided with a plurality of scrapers for circumferential stirring. The lower end of each scraper is evenly provided with a plurality of comb teeth, and the lower end of each comb tooth is arranged to fit the inner bottom surface of the tank body 2.
[0012] Furthermore, the feed inlet, the discharge port and the discharge port are all provided with electric gates, and each electric gate is connected to the control system and controlled by the control panel.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. The utility model improves the purity and quality of graphite products by optimizing the purification reaction and drying process.
[0015] 2. The arrangement of the stirring assembly and the filtering assembly of the present invention realizes the full mixing of the graphite raw materials and the efficient filtration after purification.
[0016] 3. The setting of the heating component and temperature sensor of the utility model realizes precise temperature control and improves the purification reaction efficiency.
[0017] 4. The setting of the drying tank and the hot air drying circulation system of the utility model realizes the efficient drying treatment of the graphite slurry.
[0018] 5. The setting of the paving assembly of the utility model increases the contact area during the drying process and further improves the drying efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the utility model;
[0020] Figure 2 is a cross-sectional view of a purification reaction tank;
[0021] Figure 3 is a cross-sectional view of the drying tank;
[0022] Figure 4 is a cross-sectional view of the filter assembly.
[0023] The names and reference numerals of the components in the above drawings are as follows:
[0024] 1. Fixed bracket; 2. Purification reaction tank; 3. Drying tank; 4. Control panel; 5. Sealing cover; 6. Rotating motor 1; 7. Rotating motor 2; 8. Dropping pipe; 9. Exhaust hole; 10. Hot air drying circulation system; 11. Upper heating layer; 12. Lower heating layer; 13. Heating tube; 14. Partition plate; 15. Insulation layer; 16. Rotating shaft 1; 17. Spiral stirring blade; 18. Temperature sensor 1; 19. Feeding port; 20. Discharge port; 21. Temperature sensor 2; 22. Feeding port; 23. Humidity sensor; 24. Rotating shaft 2; 25. Scraper; 26. Comb teeth; 27. Coarse filter layer; 28. Fine filter layer; 29. Active filter layer; 30. Discharge port. DETAILED DESCRIPTION
[0025] The technical solutions of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the utility model, rather than all the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0026] Specific implementation: Figures 1-4As shown, this embodiment discloses a device for producing high-purity graphite, including a purification reaction tank 2, a drying tank 3 and a control system. The purification reaction tank 2 is installed on a fixed bracket 1, and the drying tank 3 is installed at the lower end of the purification reaction tank 2. The lower end of the purification reaction tank 2 is connected to the upper end of the drying tank 3. A control panel 4 is provided on the outer wall of the purification reaction tank 2. The purification reaction tank 2 and the drying tank 3 are both connected to the control system. The control system controls the purification reaction tank 2 and the drying tank 3 through the control panel 4.
[0027] Furthermore, the purification reaction tank 2 includes a tank body 1, a partition plate 14, a stirring assembly, a filtering assembly and a heating assembly. A feed port is opened at the upper end of the tank body 1, a discharge port 20 is opened at the lower end of the tank body, a sealing cover 5 is provided at the feed port, and a handle is provided on the sealing cover 5. The partition plate 14 is arranged in the tank body 1, and a discharge port 19 is opened on the partition plate 14. The stirring assembly is arranged in the tank body 1 and is located above the partition plate 14. The filtering assembly is arranged in the tank body 1 and is located below the partition plate 14. An insulation layer 15 is provided on the outer wall of the tank body 1, and the heating assembly is arranged between the outer wall of the tank body 1 and the insulation layer 15.
[0028] Furthermore, the stirring assembly includes a rotating motor 6, a rotating shaft 16 and a spiral stirring blade 17. The rotating motor 6 is arranged in the middle of the upper end surface of the tank body. One end of the rotating shaft 16 is fixedly connected to the output end of the rotating motor 6. The other end of the rotating shaft 16 rotates vertically downward and penetrates into the tank body to be rotatably connected to the middle of the upper end surface of the partition plate 14. The spiral stirring blade 17 is spirally arranged on the outer wall of the rotating shaft 16. The rotating motor 6 is connected to the control system and controlled by the control board 4.
[0029] Furthermore, the filter assembly includes a coarse filter layer 27, a fine filter layer 28 and an activated carbon filter layer 29, and the coarse filter layer 27, the fine filter layer 28 and the activated carbon filter layer 29 are stacked in sequence from top to bottom.
[0030] Furthermore, the coarse filter layer 27 is made of quartz sand, ceramic particles or metal mesh, the fine filter layer 28 is made of polypropylene fiber, polyester fiber or ceramic microporous membrane, and the activated carbon filter layer 29 is made of activated carbon particles or activated carbon fiber.
[0031] Furthermore, the heating assembly includes an upper heating layer 11, a lower heating layer 12, a temperature sensor 18 and a temperature sensor 2 21. A heating tube 13 is provided in the upper heating layer 11 and the lower heating layer 12. The positions of the upper heating layer 11 and the lower heating layer 12 correspond to the stirring assembly and the filtering assembly respectively. The temperature sensor 18 is arranged on the top surface of the tank body 1, and the temperature sensor 2 21 is arranged on the lower end surface of the partition plate 14. The temperature sensor 18 and the temperature sensor 2 21 are both connected to the control system. The heating tube 13 is connected to the control system and is controlled by the control board 4.
[0032] Furthermore, the drying tank 3 includes a tank body 2, a hot air drying circulation system 10 (existing technology), a humidity sensor 23 and a paving assembly. The upper end of the tank body 2 is provided with a blanking port 22, and the lower end of the tank body 2 is provided with a discharge port 30. The discharge port 30 is connected to the blanking pipe 8, and the blanking port 22 is connected to the discharge port 20 of the tank body 1. The outer wall of the tank body 2 is installed with a hot air drying circulation system 10, and the hot air drying circulation system 10 is connected to the interior of the tank body 2. An exhaust hole 9 is provided on the side wall of the tank body 2. The paving assembly is arranged on the inner bottom surface of the tank body 2. The humidity sensor 23 is connected to the control system, and the hot air drying circulation system 10 is connected to the control system and is controlled by the control panel 4.
[0033] Furthermore, the paving assembly includes a rotating motor 27, a rotating shaft 24 and a plurality of scrapers 25. The rotating motor 27 is arranged in the middle of the lower end surface of the tank body 2. One end of the rotating shaft 24 is fixedly connected to the output end of the rotating motor 27. The other end of the rotating shaft 24 rotates vertically upward and penetrates into the tank body 2. The other end of the rotating shaft 24 is provided with a plurality of scrapers 25 for circumferential stirring. The lower end of each scraper 25 is evenly distributed with a plurality of comb teeth 26, and the lower end of each comb tooth 26 is arranged to fit the inner bottom surface of the tank body 2.
[0034] Furthermore, the feed port 19 , the discharge port 20 and the discharge port 30 are all provided with electric gates, and each electric gate is connected to the control system and controlled by the control panel 4 .
[0035] Device structure:
[0036] Purification reaction tank 2: Purification reaction tank 2 is mainly composed of a tank body 1, a partition plate 14, a stirring assembly, a filtering assembly, and a heating assembly. Tank body 1 is a sealed container with an inlet at its upper end for adding graphite raw materials and a discharge port 20 at its lower end for discharging the purified graphite slurry. The partition plate 14 divides the interior of tank body 1 into two upper and lower areas, the upper area being the stirring area and the lower area being the filtering area. A discharge port 19 is provided on the partition plate 14 for discharging the stirred graphite slurry into the filtering area. The stirring assembly includes a rotating motor 6, a rotating shaft 16, and a spiral stirring blade 17. The rotating motor 6 drives the rotating shaft 16 to rotate, and the spiral stirring blade 17 rotates accordingly, stirring and mixing the graphite raw materials so that they are evenly heated and reacted. The filtering assembly includes a coarse filter layer 27, a fine filter layer 28, and an activated carbon filter layer 29. Graphite slurry enters the filtration area through feed port 19, passing through coarse filtration layer 27, fine filtration layer 28, and activated carbon filtration layer 29, removing impurities and organic matter. The heating assembly includes an upper heating layer 11 and a lower heating layer 12, each positioned between the outer wall of tank body 1 and insulation layer 15. Heating tubes 13 are located within the heating layers. The control system adjusts the power of heating tubes 13 to heat tank body 1 and improve the efficiency of the purification reaction.
[0037] Drying Tank 3: Drying Tank 3 primarily consists of Tank Body 2, a hot air drying circulation system 10, a humidity sensor 23, and a spreading assembly. Tank Body 2 is a sealed container with a discharge port 22 at its upper end, connected to the discharge port 20 of the purification reaction tank 2. A discharge port 30 is located at its lower end for discharging the dried graphite product. The hot air drying circulation system 10, a conventional technology, blows hot air into Tank Body 2 to dry the graphite slurry. The hot air circulates within Tank Body 2, improving drying efficiency. A humidity sensor 23 is located within Tank Body 2 to monitor the humidity within the tank in real time. When the humidity reaches a set value, the control system shuts down the hot air drying circulation system 10 to prevent overdrying. The spreading assembly includes a rotating motor 7, a rotating shaft 24, and multiple scrapers 25. The rotating motor 7 drives the rotating shaft 24, which in turn rotates the scrapers 25, evenly spreading the graphite slurry across the bottom surface of Tank Body 2, increasing the contact area during drying and improving drying efficiency.
[0038] Working principle and working process:
[0039] Purification reaction process:
[0040] Raw material addition: First, graphite raw material is added into the purification reaction tank 2 through the feed port.
[0041] Stirring and mixing: Then, the rotating motor 6 is started to drive the spiral stirring blade 17 to rotate and stir and mix the graphite raw materials. At the same time, the heating component is started to heat the tank body 1 to improve the purification reaction efficiency.
[0042] Purification and Filtration: The stirred and mixed graphite slurry enters the filtration area through the feed port 19, passes through the coarse filter layer 27, the fine filter layer 28, and the activated carbon filter layer 29 in sequence to remove impurities and organic matter. The purified graphite slurry is discharged through the discharge port 20 and enters the drying tank 3.
[0043] Drying process:
[0044] Spreading graphite slurry: The purified graphite slurry enters the drying tank 3 through the drop port 22. Start the rotary motor 27 to drive the scraper 25 to rotate and evenly spread the graphite slurry on the bottom surface of the tank body 2.
[0045] Hot air drying: The hot air drying cycle system 10 is activated to blow hot air into tank 2 to dry the graphite slurry. The hot air circulates within tank 2, improving drying efficiency. Simultaneously, a humidity sensor 23 monitors the humidity within the tank in real time. When the humidity reaches a set value, the control system shuts down the hot air drying cycle system 10 to prevent overdrying.
[0046] Product discharge: The dried graphite product is discharged through the discharge port 30 and the discharge pipe 8 for subsequent processing and treatment.
[0047] The high-purity graphite production device of this utility model realizes efficient purification and drying of graphite materials, improving the purity and quality of graphite products. At the same time, the device has the advantages of simple structure, easy operation, high degree of automation, etc., and is suitable for large-scale graphite production.
[0048] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0049] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A device for producing high-purity graphite, characterized in that: The invention comprises a purification reaction tank (2), a drying tank (3) and a control system, wherein the purification reaction tank (2) is mounted on a fixed support (1), the drying tank (3) is mounted on the lower end of the purification reaction tank (2), the lower end of the purification reaction tank (2) is connected to the upper end of the drying tank (3), a control panel (4) is provided on the outer wall of the purification reaction tank (2), the purification reaction tank (2) and the drying tank (3) are both connected to the control system, and the control system controls the purification reaction tank (2) and the drying tank (3) through the control panel (4).
2. The device for producing high-purity graphite according to claim 1, wherein: The purification reaction tank (2) comprises a tank body (1), a partition plate (14), a stirring assembly, a filtering assembly and a heating assembly. The tank body (1) has a feed port at its upper end and a discharge port (20) at its lower end. A sealing cover (5) is provided at the feed port, and a handle is provided on the sealing cover (5). The partition plate (14) is arranged in the tank body (1), and a discharge port (19) is provided on the partition plate (14). The stirring assembly is arranged in the tank body (1) and is located above the partition plate (14). The filtering assembly is arranged in the tank body (1) and is located below the partition plate (14). An insulation layer (15) is provided on the outer wall of the tank body (1), and the heating assembly is arranged between the outer wall of the tank body (1) and the insulation layer (15).
3. The device for producing high-purity graphite according to claim 2, characterized in that: The stirring assembly comprises a rotating motor (6), a rotating shaft (16) and a spiral stirring blade (17). The rotating motor (6) is arranged in the middle of the upper end surface of the tank body. One end of the rotating shaft (16) is fixedly connected to the output end of the rotating motor (6). The other end of the rotating shaft (16) rotates vertically downward and penetrates into the tank body to be rotatably connected to the middle of the upper end surface of the partition plate (14). The spiral stirring blade (17) is spirally arranged on the outer wall of the rotating shaft (16). The rotating motor (6) is connected to the control system and controlled by the control panel (4).
4. The device for producing high-purity graphite according to claim 3, wherein: The filter assembly comprises a coarse filter layer (27), a fine filter layer (28) and an activated carbon filter layer (29), wherein the coarse filter layer (27), the fine filter layer (28) and the activated carbon filter layer (29) are stacked in sequence from top to bottom.
5. The device for producing high-purity graphite according to claim 4, characterized in that: The coarse filter layer (27) is made of quartz sand, ceramic particles or metal mesh, the fine filter layer (28) is made of polypropylene fiber, polyester fiber or ceramic microporous membrane, and the activated carbon filter layer (29) is made of activated carbon particles or activated carbon fiber.
6. The device for producing high-purity graphite according to claim 5, characterized in that: The heating assembly comprises an upper heating layer (11), a lower heating layer (12), a temperature sensor 1 (18) and a temperature sensor 2 (21); a heating tube (13) is provided in each of the upper heating layer (11) and the lower heating layer (12); the positions of the upper heating layer (11) and the lower heating layer (12) correspond to the stirring assembly and the filtering assembly respectively; the temperature sensor 1 (18) is arranged on the top surface of the tank body 1; the temperature sensor 2 (21) is arranged on the lower end surface of the partition plate (14); the temperature sensor 1 (18) and the temperature sensor 2 (21) are both connected to a control system; the heating tube (13) is connected to the control system and is controlled by a control panel (4).
7. The device for producing high-purity graphite according to claim 6, characterized in that: The drying tank (3) comprises a second tank body, a hot air drying circulation system (10), a humidity sensor (23) and a paving assembly. The upper end of the second tank body is provided with a blanking port (22), the lower end of the second tank body is provided with a discharge port (30), the discharge port (30) is communicated with a blanking pipe (8), the blanking port (22) is communicated with a discharge port (20) of the first tank body, the outer wall of the second tank body is provided with a hot air drying circulation system (10), the hot air drying circulation system (10) is communicated with the interior of the second tank body, an exhaust hole (9) is provided on the side wall of the second tank body, the paving assembly is arranged on the inner bottom surface of the second tank body, the humidity sensor (23) is connected to the control system, the hot air drying circulation system (10) is connected to the control system and is controlled by a control panel (4).
8. The device for producing high-purity graphite according to claim 7, characterized in that: The paving assembly comprises a rotating motor 2 (7), a rotating shaft 2 (24) and a plurality of scrapers (25), wherein the rotating motor 2 (7) is arranged at the middle of the lower end surface of the tank body 2, one end of the rotating shaft 2 (24) is fixedly connected to the output end of the rotating motor 2 (7), and the other end of the rotating shaft 2 (24) rotates vertically upward and penetrates into the tank body 2, and the other end of the rotating shaft 2 (24) is provided with a plurality of scrapers (25) for circumferential stirring, and the lower end of each scraper (25) is evenly distributed with a plurality of comb teeth (26), and the lower end of each comb tooth (26) is arranged to fit the inner bottom surface of the tank body 2.
9. The device for producing high-purity graphite according to claim 8, characterized in that: The feed opening (19), the discharge opening (20) and the discharge opening (30) are all provided with electric gates, and each electric gate is connected to a control system and controlled by a control panel (4).