Steel drum rust-proof spraying device and steel drum rust-proof spraying system
By adopting 90-degree bent pipes and multiple spray nozzles in the steel drum anti-rust spray device, the problem of uneven spraying in traditional equipment is solved, uniform spraying of the inner wall of the steel drum is achieved, and the anti-rust effect is improved.
Patent Information
- Application Number
- CN202421871405.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-02
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-02
AI Technical Summary
The traditional anti-rust spray pipe sprays unevenly on the inner wall of the steel barrel, and there are dead corners in the spraying, which leads to the phenomenon that the traditional equipment in the prior art has uneven anti-rust spraying. The traditional equipment in the prior art has uneven anti-rust spraying.
90-degree bend elbow and multiple spray holes are adopted. 90-degree bend elbow and multiple spray nozzles are equipped to provide uniform spray effect.
It achieves uniform spraying on the inner wall of the steel drum, avoids spraying dead corners, and improves the anti-rust effect.
Smart Images
Figure CN223367276U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of waste steel drum regeneration, in particular to a steel drum anti-rust spraying device and a steel drum anti-rust spraying system. Background Art
[0002] During the recycling process of scrap steel drums, the inner wall of the polished drums needs to be treated with rust prevention. The current production process is to spray rust inhibitors on the inner surface of the drums, so that the drums and the rust inhibitors react chemically to form a protective film to prevent rust.
[0003] At present, the traditional anti-rust spray pipe only has a spray port on the top. This type of structure is only suitable for anti-rust spraying of steel drums in a vertical state. During the anti-rust spraying operation, the spray pipe only sprays the bottom of the steel drum. After the rust inhibitor is sprayed to the bottom of the steel drum, the rust inhibitor flows down along the drum wall due to gravity, and then performs anti-rust treatment on the drum wall. This spraying operation easily causes the rust inhibitor to not be sprayed on the inner wall of the steel drum, resulting in uneven rust prevention.
[0004] Based on this, a steel drum rust-proof spray pipe and device are needed, which uses a 90-degree bent pipe and multiple spray nozzles to provide a uniform spray effect to solve the above problems. Utility Model Content
[0005] The purpose of the utility model is to provide a steel drum anti-rust spraying device and a steel drum anti-rust spraying system.
[0006] The purpose of this utility model is achieved by the following technical solutions:
[0007] In a first aspect, the utility model provides a rust-proof spray pipe for a steel drum, comprising: a spray main pipe, the spray main pipe being a 90-degree elbow pipe, the spray main pipe being provided with at least two spray holes, each of the spray holes being provided with a nozzle, and the nozzle being connected to the spray hole; the spray main pipe comprising at least one bottom wall spray area and a side wall spray area, the bottom wall spray area and the side wall spray area being provided with at least one spray hole respectively.
[0008] Furthermore, at least two spray holes are respectively provided in the bottom wall spray area and the side wall spray area, and the spray holes are evenly arranged in the length direction of the bottom wall spray area and the side wall spray area.
[0009] Preferably, it further comprises a connecting head provided on the spray hole, the connecting head is provided with an internal thread, and the nozzle is provided with an external thread; the connecting head is detachably connected to the nozzle, and the connecting head is fixedly connected to the spray hole.
[0010] Furthermore, the nozzle opening is a fan-shaped structure, and the spraying angle of the nozzle is 90°-135°.
[0011] Preferably, the nozzle is arranged at the spray hole through an adjustable mechanism.
[0012] In the second aspect, the present invention provides a steel barrel anti-rust spray device, including the above-mentioned steel barrel anti-rust spray pipe, a fixing mechanism and a rotating mechanism, the steel barrel anti-rust spray pipe is detachably connected to the fixing mechanism, the steel barrel anti-rust spray pipe is placed inside the steel barrel, and the rotating mechanism is connected to the steel barrel.
[0013] In a third aspect, the present invention provides a steel barrel anti-rust spray device, comprising the above-mentioned steel barrel anti-rust spray pipe, a fixing mechanism and a rotating mechanism, wherein the steel barrel anti-rust spray pipe is detachably connected to the rotating mechanism, the steel barrel anti-rust spray pipe is placed inside the steel barrel, and the steel barrel is locked by the fixing mechanism.
[0014] In a fourth aspect, the present invention provides a steel drum anti-rust spray system, comprising the above-mentioned steel drum anti-rust spray device, a connecting pipe, a control valve and a spray pump.
[0015] Furthermore, the control valve is a solenoid valve.
[0016] Compared with the prior art, the at least one technical solution adopted in the embodiments of this specification can achieve the following beneficial effects:
[0017] First, the utility model optimizes the anti-rust spraying operation by improving the structure of the spray pipe, so that the anti-rust agent is sprayed more evenly on the inner wall of the steel barrel, and can achieve spraying without dead angles on the inner surface of the steel barrel, thereby making the steel barrel rust prevention more ideal.
[0018] Second, the unique structure of the steel drum spray pipe of the utility model realizes convenient operation of the steel drum in both vertical and horizontal positions, and has a wide range of applications.
[0019] Third, the utility model can be used for automatic spraying anti-rust operation without manual spraying; and the steel drum anti-rust spray structure of the utility model is simple, which facilitates the design of the mechanical structure of the automatic anti-rust spray station BRIEF DESCRIPTION OF THE DRAWINGS
[0020] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0021] Figure 1 This is a structural diagram of the first embodiment of the rust-proof spray pipe for steel drums of the utility model;
[0022] Figure 2This is a structural diagram of the second embodiment of the rust-proof spray pipe for steel drums of the present utility model;
[0023] Figure 3 This is a structural diagram of the third embodiment of the steel drum anti-rust spray system of the utility model;
[0024] Figure 4 This is a structural diagram of the fourth embodiment of the steel drum anti-rust spray system of the present utility model.
[0025] Description of Reference Numerals
[0026] 1. Spray main pipe; 11. Connector; 12. Nozzle; 2. Connecting pipe; 3. Control valve; 4. Spray pump; 5. Steel drum. DETAILED DESCRIPTION
[0027] The embodiments of the present invention are described in detail below with reference to the accompanying drawings.
[0028] The following describes the implementation of the present invention through specific concrete examples. Those skilled in the art can easily understand other advantages and effects of the present invention from the contents disclosed in this specification. Obviously, the described embodiments are only a part of the embodiments of the present invention, rather than all of the embodiments. The present invention can also be implemented or applied through other different specific implementation methods, and the details in this specification can also be modified or changed in various ways based on different viewpoints and applications without departing from the spirit of the present invention. It should be noted that, in the absence of conflict, the following embodiments and features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0029] It should be noted that various aspects of the embodiments within the scope of the appended claims are described below. It should be apparent that the aspects described herein can be embodied in a wide variety of forms, and any specific structure and / or function described herein is merely illustrative. Based on the present invention, it should be understood by those skilled in the art that an aspect described herein can be implemented independently of any other aspect, and two or more of these aspects can be combined in various ways. For example, any number and aspect described herein can be used to implement an apparatus and / or practice a method. In addition, other structures and / or functionalities other than one or more of the aspects described herein can be used to implement this apparatus and / or practice this method.
[0030] It should also be noted that the illustrations provided in the following embodiments are only schematic illustrations of the basic concept of the present invention. The illustrations only show components related to the present invention and are not drawn according to the number, shape and size of components in actual implementation. In actual implementation, the type, quantity and proportion of each component can be changed at will, and the component layout type may also be more complicated.
[0031] Additionally, in the following description, specific details are provided to provide a thorough understanding of the examples, however, one skilled in the art will appreciate that the examples can be practiced without these specific details.
[0032] At the same time, in this specification, descriptions involving orientations, such as up, down, left, right, front, back, inside, outside, longitudinal, lateral, vertical, and horizontal, etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as limitations on the present invention.
[0033] Furthermore, it should be noted that, in the description of this specification, unless otherwise expressly specified or limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal connections between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances, and they should not be construed as limitations on this utility model.
[0034] Existing rotary dehumidifiers for recycling scrap steel drums 5 all utilize a spray system with a spray pipe to provide rust prevention. However, conventional spray pipes are mostly straight, which results in incomplete spraying of the drums 5 and creates blind spots. Consequently, achieving uniform spraying of the drums 5 using the spray pipe and spray system has become an urgent industry challenge.
[0035] Example 1:
[0036] like Figure 3As shown, the steel drum anti-rust spray pipe includes a spray main pipe 1, a spray hole (not shown in the figure) and a nozzle 12. The spray main pipe 1 is a 90-degree bend pipe, and the specific structure is that one side is set as the side wall spray area (long pipe) and the other side is set as the bottom wall spray area (short pipe). The nozzle 12 is connected to each section of the spray main pipe 1 through the spray hole to ensure uniform spray coverage; 3 nozzles 12 are set on the long pipe of the spray main pipe 1, and 2 nozzles 12 are set on the short pipe. The number of nozzles 12 is 5, which can ensure uniform spraying of the inner and outer surfaces of the steel drum 5; it should be understood that in this embodiment, setting the side wall spray area as a long pipe and setting the bottom wall spray area as a short pipe is only preferred, and it should not be understood that the side wall spray area must be longer than the bottom wall spray area.
[0037] It should be noted that the nozzle 12 can be integrally formed with the spray hole, the nozzle 12 can also be welded to the spray hole, or the nozzle 12 can be detachably connected to the spray hole.
[0038] In a preferred embodiment, the spray holes are evenly arranged at the long tube and the short tube to achieve uniform spraying of the steel barrel 5 .
[0039] In a preferred embodiment, Figure 3 The spray hole shown is provided with a connector 11, which is provided with an internal thread, and a nozzle 12 is installed on the connector 11; since most nozzles on the market are connected through internal threads, the setting of the connector 12 can improve the versatility of the steel barrel anti-rust spray pipe.
[0040] The spray holes are arranged at the curved part and both ends of the spray main pipe 1, and the nozzle 12 is connected to the spray hole by a thread and can be disassembled and replaced as needed; when the nozzle 12 is blocked or worn due to long-term use, it can be quickly disassembled for cleaning or replacement, and there is no need to replace the entire steel barrel anti-rust spray pipe, which reduces maintenance costs; different anti-rust requirements may require different types of nozzles 12, such as different spraying angles or spraying patterns. The detachable design allows the nozzle 12 to be flexibly replaced according to specific needs, and nozzles 12 of different specifications or functions can be quickly replaced to adapt to different process requirements and operating environments.
[0041] In this solution, the anti-rust spraying operation is optimized by improving the structure of the steel drum anti-rust spraying pipe, so that the anti-rust agent is sprayed more evenly on the inner wall of the steel drum, and the spraying without dead angles on the inner surface of the steel drum can be achieved, thus making the steel drum anti-rust more ideal.
[0042] Example 2:
[0043] like Figure 4As shown, in this embodiment, compared with the first embodiment, in this embodiment, the nozzle 12 of the steel drum anti-rust spray pipe adopts a fan-shaped structure, and the spraying angle is 90°-135°, preferably a nozzle with a spraying angle of 90° or 135°; the steel drum anti-rust spray pipe has a large spray coverage area, which can ensure that the anti-rust liquid evenly covers the surface of the steel drum 5; the material of the nozzle 12 can be selected from corrosion-resistant materials, such as stainless steel or engineering plastics, to increase its service life; the interior of the nozzle 12 is provided with evenly distributed spray grooves to ensure that the sprayed anti-rust liquid is in a uniform water mist, effectively covering every corner of the steel drum 5; the nozzle 12 is connected to the connecting head 11 through an adjustable mechanism, and the adjustable mechanism is preferably a ball joint.
[0044] It should be noted that the design of the spray main pipe 1 takes into account the size and shape of the steel drum 5. By reasonably setting the position and angle of the nozzle 12, it is ensured that the rust-proof liquid can cover the inner and outer surfaces of the steel drum 5; the long pipe is provided with 3 nozzles 12, and the short pipe is provided with 2 nozzles 12. The long and short pipes are connected at 90 degrees, so that the rust-proof liquid spray coverage is more comprehensive.
[0045] In this embodiment, the steel barrel anti-rust spray pipe, the fixing mechanism and the rotating mechanism constitute a steel barrel anti-rust spray device. The steel barrel anti-rust spray pipe is detachably connected to the fixing mechanism. The steel barrel anti-rust spray pipe is placed inside the steel barrel 5. The rotating mechanism is connected to the steel barrel 5 to drive it to rotate. The eccentrically arranged steel barrel anti-rust spray pipe can fully cover the spray range of the inner wall of the steel barrel 5.
[0046] Preferably, in the steel drum anti-rust spray device of this embodiment, the steel drum anti-rust spray pipe is detachably connected to the rotating mechanism, and the steel drum anti-rust spray pipe is placed inside the steel drum 5, and the steel drum 5 is locked by the fixing mechanism; the rotating mechanism drives the steel drum anti-rust spray pipe to rotate so as to achieve full coverage of the spray range of the inner wall of the steel drum 5.
[0047] Example 3:
[0048] like Figure 3 As shown, the steel drum anti-rust spray system includes a steel drum anti-rust spray device, a connecting pipe 2, a control valve 3 and a spray pump 4; one end of the spray main pipe 1 of the steel drum anti-rust spray device is connected to the connecting pipe 2, and the connecting pipe 2 is connected to the spray pump 4. The spray pump 4 is used to provide pressure to transport the anti-rust liquid to the spray main pipe 1; the control valve 3 is installed on the connecting pipe 2 to control the flow and switch of the anti-rust liquid.
[0049] The control valve 3 is preferably a solenoid valve, which controls its switching state through electrical signals, thereby realizing automatic control and improving the convenience and accuracy of operation; the operation of the control valve 3 can be managed by a PLC or other automated control system to achieve precise control and monitoring.
[0050] The selection of the spray pump 4 should be determined according to the actual needs of the system to ensure that it can provide sufficient pressure and flow to evenly spray the anti-rust liquid on the surface of the steel drum 5. The spray pump 4 can be a centrifugal pump or a plunger pump. The specific selection should be determined according to the flow requirements of the system and the properties of the anti-rust liquid.
[0051] In actual applications, the length of the spray main pipe 1 and the number of nozzles 12 can be adjusted according to the rust prevention requirements of different types of steel drums 5. For example, for larger steel drums 5, the number of nozzles 12 and the length of the spray main pipe 1 can be increased to ensure that the rust prevention liquid can fully cover the surface of the steel drum 5. Accordingly, the flow rate and pressure of the spray pump 4 also need to be adjusted to meet the spraying requirements of the system.
[0052] In addition, in order to further improve the anti-rust effect, a filter device can be added to the spray system to filter impurities in the anti-rust liquid and prevent clogging of the nozzle 12. The filter device can be installed at the inlet and outlet of the spray pump 4, and the filter element can be cleaned or replaced regularly to ensure the normal operation of the system.
[0053] Example 4:
[0054] like Figure 4 As shown, compared with the above embodiment, the steel drum anti-rust spraying system in this embodiment is used for horizontal spraying of the steel drum 5, and the connection relationship between the various components is the same as that in the above embodiment.
[0055] In this embodiment, the steel drum anti-rust spray system includes a spray pipe 1, a connecting pipe 2, a control valve 3, and a spray pump 4. The spray pipe 1 can be arranged vertically or horizontally as needed, and the nozzle 12 on the spray pipe 1 can achieve spraying in different directions by adjusting the angle of the connector 11.
[0056] In the vertical spraying mode, the steel barrel is placed vertically, the spray pipe 1 is arranged along the height direction of the steel barrel 5, and the nozzles 3 are evenly distributed on the spray pipe 1 to ensure that the rust-proof liquid covers the inner surface and bottom of the steel barrel 5 from top to bottom.
[0057] In the horizontal spraying mode, the steel drum 5 is placed horizontally, the spray pipe 1 is arranged along the length direction of the steel drum 5, and the nozzles 3 are evenly distributed on the spray pipe 1 to ensure that the rust-proof liquid covers the inner surface and bottom of the steel drum 5 from left to right.
[0058] In this solution, the steel drum anti-rust spray system can adapt to different steel drum 5 placement methods, whether vertical or horizontal, and can perform effective anti-rust spray treatment; the steel drum anti-rust spray system can flexibly adjust the spray mode according to the layout and operation requirements of the production line to adapt to different production environments and process requirements; according to the layout and space limitations of the production workshop, vertical or horizontal spraying methods can be flexibly selected to optimize equipment layout and improve space utilization; in workshops with relatively small space, vertical spraying method can be used; in workshops with more horizontal space, horizontal spraying method can be used to flexibly respond to different site conditions.
[0059] Through the detailed description of the above embodiments, it can be seen that the steel drum anti-rust spray pipe and system provided by the utility model have the advantages of simple structure, easy use, uniform spraying, and comprehensive coverage. It can significantly improve the anti-rust effect of the steel drum 5, extend its service life, and has high practical value. The steel drum anti-rust spray pipe of the present application is eccentrically installed in the steel drum 5 that needs to be rust-proofed. The steel drum 5 rotates slowly at a certain speed. During this process, the five groups of nozzles fully spray the rust inhibitor onto the circumferential inner wall of the steel drum 5 and the bottom of the steel drum 5, spraying evenly to avoid dead corners in the spraying. The new steel drum anti-rust spray pipe can be used for vertical spraying operations of the steel drum 5, and can also be used for horizontal spraying operations of the steel drum 5 for anti-rusting, which facilitates the structural design of the spraying station and has a wider range of applications.
[0060] In this specification, the same or similar parts between the various embodiments can be referred to each other, and each embodiment focuses on the differences from other embodiments. In particular, for the embodiments described later, the description is relatively simple, and the relevant parts can be referred to the partial description of the previous embodiments.
[0061] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included in the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A steel drum anti-rust spray device, comprising a steel drum anti-rust spray pipe, a fixing mechanism and a rotating mechanism, The steel drum anti-rust spray pipe is detachably connected to the fixing mechanism, the steel drum anti-rust spray pipe is placed inside the steel drum, and the rotating mechanism is connected to the steel drum; or the steel drum anti-rust spray pipe is detachably connected to the rotating mechanism, the steel drum anti-rust spray pipe is placed inside the steel drum, and the steel drum is locked by the fixing mechanism; The steel drum anti-rust spray pipe comprises: The spray main pipe is a 90-degree elbow pipe and is provided with at least two spray holes. Each of the spray holes is provided with a nozzle, and the nozzle is connected to the spray hole. The spray main pipe includes at least one bottom wall spray area and a side wall spray area, and each of the bottom wall spray area and the side wall spray area is provided with at least one spray hole.
2. The steel drum anti-rust spraying device according to claim 1, characterized in that: The bottom wall spraying area and the side wall spraying area are respectively provided with at least two spray holes, and the spray holes are evenly arranged in the length direction of the bottom wall spraying area and the side wall spraying area.
3. The steel drum anti-rust spraying device according to claim 1, characterized in that: The steel barrel anti-rust spray pipe also includes a connecting head arranged on the spray hole, the connecting head is provided with an internal thread, and the nozzle is provided with an external thread; the connecting head and the nozzle are detachably connected, and the connecting head is fixedly connected to the spray hole.
4. The steel drum anti-rust spraying device according to claim 1, characterized in that: The nozzle opening is a fan-shaped structure, and the spraying angle of the nozzle is 90°-135°.
5. The steel drum anti-rust spraying device according to claim 4, characterized in that: The nozzle is arranged at the spray hole through an adjustable mechanism.
6. A steel drum anti-rust spray system, comprising the steel drum anti-rust spray device according to any one of claims 1 to 5, a connecting pipe, a control valve and a spray pump.
7. The steel drum anti-rust spraying system according to claim 6, characterized in that: The control valve is a solenoid valve.