Automatic pickling equipment for seed crystals

Abstract

The utility model relates to automatic seed crystal pickling equipment which comprises a shell, two cleaning tanks are formed in the bottom of the shell, a center shaft is rotationally connected to the inner sides of the cleaning tanks, and the middle of the center shaft is fixedly connected with a cleaning cylinder; liquid outlet holes which are densely distributed are formed in the circumferential surface of the cleaning cylinder, and a circular cover is further arranged on one side of the cleaning cylinder. The seed crystal is accommodated and cleaned by using the cleaning cylinder, so that remote control and automatic cleaning can be realized, the opportunity that personnel are in contact with acid liquor is reduced, the personnel safety is greatly ensured, and the labor intensity of the personnel is reduced.

Description

Technical Field

[0001] The invention belongs to the field of seed crystal pickling, and in particular relates to automatic seed crystal pickling equipment. Background Art

[0002] After being removed from the rod-pulling machine and polished, the seed crystals are handed over to the silicon material cleaning machine as rough seed crystals. During cleaning, it is important to ensure that the corrosion rate of all parts of the seed crystal is consistent. Traditionally, workers wearing acid-resistant clothing and gloves handle PP rods and constantly turn the seed crystals to maintain a constant corrosion rate. However, this method has the following problems: manual cleaning in a highly acidic environment poses a safety hazard. To avoid health risks, workers must also wear acid-resistant equipment during cleaning, further increasing the labor intensity. When using tools to shovel the seed crystals, the tools will strongly collide with the seed crystals, causing them to crack and rupture, posing a quality risk. The pickling solution lacks an on-site cooling device, requiring prompt removal of the pickling solution. Therefore, an automatic seed crystal pickling device has been proposed. Summary of the Invention

[0003] The purpose of this section is to summarize some aspects of the embodiments of the present invention and briefly introduce some preferred embodiments. Some simplifications or omissions may be made in this section and the abstract and title of this application to avoid obscuring the purpose of this section, the abstract and the title of the invention, and such simplifications or omissions should not be used to limit the scope of the present invention.

[0004] In view of the following technical problems in the existing technology: direct manual cleaning in a strong acid environment poses a safety hazard. To avoid health damage, workers need to wear acid-proof equipment when cleaning, which further increases labor intensity; when using tools to shovel the seed crystal, the tool will collide violently with the seed crystal, causing the seed crystal to be bumped and cracked, posing a quality risk; the pickling liquid has no on-site cooling device, which means the pickling liquid needs to be removed in time.

[0005] To solve the above technical problems, the present invention provides the following technical solutions: an automatic seed crystal pickling device, comprising a housing, wherein two cleaning tanks are provided at the bottom of the housing, a central shaft is rotatably connected to the inner side of the cleaning tank, and the middle portion of the central shaft is fixedly connected to the cleaning cylinder, and a heat exchange tube is provided on the inner wall of one side of the cleaning tank;

[0006] The cleaning cylinder is provided with densely distributed liquid outlet holes on its circumference, and a circular cover is provided on one side of the cleaning cylinder;

[0007] The central shaft is connected to the transmission mechanism, and the transmission mechanism is connected to the power component.

[0008] As a preferred technical solution for the automatic pickling equipment for seed crystals, the power mechanism includes spur gear 1, spur gear 2, spur gear 4, spur gear 5, spur gear 6 and spur gear 3, the spur gear 3 is connected to the power assembly, the spur gear 2 and spur gear 4 are connected to the same shaft column, a mounting frame is provided in the cleaning tank, the mounting frame is rotatably connected to the central shaft, the central shaft is provided with spur gear 1, the spur gear 1 meshes with spur gear 2, the spur gear 4 meshes with spur gear 5, the spur gear 5 meshes with spur gear 6, and the spur gear 6 meshes with spur gear 3;

[0009] On one side of the inner wall of the cleaning tank, spur gear 4, spur gear 5, spur gear 6 and spur gear 3 are rotated;

[0010] The gear train composed of spur gear 3, spur gear 6, spur gear 5, spur gear 4, spur gear 2 and spur gear 1 is used. Since the diameter of spur gear 3 is smaller than that of spur gear 6, and the diameter of spur gear 6 is smaller than that of spur gear 5, spur gear 3, spur gear 6 and spur gear 5 are used to reduce the speed, and spur gear 4, spur gear 2 and spur gear 1 are used to stabilize the speed, so as to achieve the purpose of using the gear train to drive the central shaft and the cleaning cylinder to rotate stably and smoothly. The smooth rotation of the cleaning cylinder makes the seed crystal move more slowly, so as to reduce the collision and collision force of the seed crystal, thereby maintaining the integrity of the seed crystal as much as possible.

[0011] The central axis is used to control the rotation of the cleaning cylinder, which rotates in the cleaning tank. The cleaning tank is filled with pickling liquid, and the pickling liquid submerges the cleaning cylinder. During the rotation of the cleaning cylinder, the seed crystal in the cleaning cylinder rubs against the pickling liquid, thereby cleaning the seed crystal.

[0012] As a preferred technical solution for automatic pickling equipment for seed crystals, the power assembly includes a bevel gear 1, a bevel gear 2, a pulley 2, a transmission belt, a pulley 1 and a motor. A motor and a pulley 2 are respectively provided on both sides of the bottom of the housing. The power output end of the motor is provided with a pulley 1, and the pulley 2 is connected to the pulley 1 through a transmission belt. The pulley 2 is coaxially provided with a bevel gear 1, and the spur gear 3 is coaxially provided with a bevel gear 2, and the bevel gear 1 is meshed with the bevel gear 2.

[0013] The motor transmits power to the transmission mechanism through the pulley 1, the transmission belt, the pulley 2, the bevel gear 1 and the bevel gear 2 to drive the cleaning drum to rotate;

[0014] Cooling water is passed into the heat exchange tubes, and the pickling liquid in the cleaning tank is cooled by the heat exchange tubes.

[0015] As a preferred technical solution for the automatic pickling equipment for seed crystals, a plurality of evenly distributed mounting holes are opened in the middle of the shell, and the mounting holes are waist-shaped holes;

[0016] The top of the shell is evenly provided with a plurality of fixing holes;

[0017] The mounting holes and fixing holes can be used to discharge harmful gases.

[0018] As an optimal technical solution for the automatic pickling equipment for seed crystals, an exhaust pipe is provided on the back of the shell, and the exhaust pipe is L-shaped.

[0019] As a preferred technical solution for the automatic pickling equipment for seed crystals, a drain pipe is provided at the bottom of each cleaning tank, the drain pipe is communicated with the inner cavity of the cleaning tank, and a ball valve is provided on the drain pipe;

[0020] The drain pipe can drain the liquid in the cleaning tank after being opened.

[0021] The beneficial effects of the automatic pickling equipment for seed crystals of the present invention are as follows: the seed crystals are accommodated and cleaned by using a cleaning cylinder, remote control and automatic cleaning can be achieved, thereby reducing the chances of personnel contacting acid solution, thereby greatly ensuring personnel safety and reducing personnel labor intensity;

[0022] The transmission mechanism and power assembly are used to make the cleaning cylinder rotate steadily and smoothly. The smooth rotation of the cleaning cylinder makes the seed crystal move more slowly, so as to reduce the collision and collision force of the seed crystal, thereby maintaining the integrity of the seed crystal as much as possible. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] In order to more clearly illustrate the technical solutions of the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. Those skilled in the art can also derive other drawings based on these drawings without inventive effort. Among them:

[0024] Figure 1 It is a front view structural schematic diagram of the present invention;

[0025] Figure 2 It is a schematic diagram of the top view of the structure of the present invention;

[0026] Figure 3 Schematic diagram of the connection relationship between the transmission belt and the spur gear three of the present invention.

[0027] Figure numerals: 1. Shell; 3. Mounting hole; 4. Fixing hole; 5. Cleaning tank; 6. Heat exchange tube; 7. Cleaning cylinder; 8. Center shaft; 9. Spur gear one; 10. Spur gear two; 11. Motor; 12. Pulley one; 13. Spur gear four; 14. Mounting frame; 15. Spur gear five; 16. Transmission belt; 17. Spur gear six; 18. Pulley two; 19. Spur gear three; 20. Drain pipe; 21. Ball valve; 22. Exhaust pipe; 23. Bevel gear one; 24. Bevel gear two. DETAILED DESCRIPTION

[0028] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, the specific embodiments of the present invention are described in detail below with reference to the accompanying drawings.

[0029] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways different from those described herein. Those skilled in the art may make similar generalizations without violating the connotation of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] Secondly, the term "one embodiment" or "embodiment" herein refers to a specific feature, structure, or characteristic that may be included in at least one implementation of the present invention. The phrase "in one embodiment" appearing in various places throughout this specification does not necessarily refer to the same embodiment, nor does it refer to a separate or selective embodiment that is mutually exclusive of other embodiments.

[0031] Furthermore, the present invention is described in detail with reference to schematic diagrams. For ease of illustration, when describing the embodiments of the present invention, cross-sectional views illustrating device structures may be partially enlarged and not to scale. Furthermore, the schematic diagrams are merely illustrative and should not limit the scope of protection of the present invention. Furthermore, in actual production, the three-dimensional dimensions of length, width, and depth should be included.

[0032] like Figures 1 to 3 As shown, the present invention proposes an automatic pickling device for seed crystals, comprising a housing 1, two cleaning tanks 5 are provided at the bottom of the housing 1, a central shaft 8 is rotatably connected to the inner side of the cleaning tank 5, the middle part of the central shaft 8 is fixedly connected to a cleaning cylinder 7, the cleaning cylinder 7 is placed inside the cleaning tank 5, a heat exchange tube 6 is provided on the inner wall of one side of the cleaning tank 5, the heat exchange tube 6 is coiled in an S shape, one end of the heat exchange tube 6 is externally connected to a water supply pipe, and the other end of the heat exchange tube 6 is externally connected to a drainage pipe;

[0033] The circumference of the cleaning cylinder 7 is provided with densely distributed liquid outlet holes, and one side of the cleaning cylinder 7 is also provided with a circular cover;

[0034] The central shaft 8 is connected to the transmission mechanism, and the transmission mechanism is connected to the power assembly.

[0035] The power mechanism includes a spur gear 1 9, a spur gear 2 10, a spur gear 4 13, a spur gear 5 15, a spur gear 6 17 and a spur gear 3 19, wherein the spur gear 3 19 is connected to the power assembly, and the spur gear 2 10 and the spur gear 4 13 are connected to the same shaft column. A mounting bracket 14 is provided in the cleaning tank 5, and the mounting bracket 14 is rotatably connected to the central shaft 8. The central shaft 8 is provided with a spur gear 1 9, the spur gear 1 9 meshes with the spur gear 2 10, the spur gear 4 13 meshes with the spur gear 5 15, the spur gear 5 15 meshes with the spur gear 6 17, and the spur gear 6 17 meshes with the spur gear 3 19;

[0036] On one side of the inner wall of the cleaning tank 5, spur gear 4 13, spur gear 5 15, spur gear 6 17 and spur gear 3 19 are rotated;

[0037] The gear train composed of spur gear three 19, spur gear six 17, spur gear five 15, spur gear four 13, spur gear two 10 and spur gear one 9 is configured such that since the diameter of spur gear three 19 is smaller than that of spur gear six 17, and the diameter of spur gear six 17 is smaller than that of spur gear five 15, spur gear three 19, spur gear six 17 and spur gear five 15 are used to reduce the speed, and then spur gear four 13, spur gear two 10 and spur gear one 9 are used to stabilize the rotation speed, thereby achieving the purpose of using the gear train to drive the central shaft 8 and the cleaning cylinder 7 to rotate stably and smoothly. The smooth rotation of the cleaning cylinder 7 causes the seed crystal to move more slowly, thereby reducing the collision and collision force of the seed crystal, thereby maintaining the integrity of the seed crystal as much as possible.

[0038] The central shaft 8 is used to control the rotation of the cleaning cylinder 7, which rotates in the cleaning tank 5. The cleaning tank 5 is filled with pickling liquid, and the pickling liquid submerges the cleaning cylinder 7. During the rotation of the cleaning cylinder 7, the seed crystals in the cleaning cylinder 7 rub against the pickling liquid, thereby cleaning the seed crystals.

[0039] The power assembly includes a bevel gear 1 23, a bevel gear 2 24, a pulley 2 18, a transmission belt 16, a pulley 12 and a motor 11. A motor 11 and a pulley 2 18 are respectively provided on both sides of the bottom of the housing 1. The power output end of the motor 11 is provided with a pulley 12. The pulley 2 18 is connected to the pulley 1 12 through a transmission belt 16. The pulley 2 18 is coaxially provided with a bevel gear 1 23. The spur gear 3 19 is coaxially provided with a bevel gear 2 24. The bevel gear 1 23 is meshed with the bevel gear 2 24.

[0040] The motor 11 transmits power to the transmission mechanism through the pulley 1 12, the transmission belt 16, the pulley 2 18, the bevel gear 1 23 and the bevel gear 2 24 to drive the cleaning drum 7 to rotate;

[0041] Cooling water is passed into the heat exchange tube 6 , and the pickling liquid in the cleaning tank 5 is cooled by the heat exchange tube 6 .

[0042] The middle part of the housing 1 is provided with several evenly distributed mounting holes 3, and the mounting holes 3 are waist-shaped holes;

[0043] The top of the housing 1 is evenly provided with a plurality of fixing holes 4;

[0044] The mounting holes 3 and the fixing holes 4 can be used to discharge harmful gases.

[0045] An exhaust pipe 22 is provided on the back of the housing 1 , and the exhaust pipe 22 is L-shaped.

[0046] A drain pipe 20 is provided at the bottom of each cleaning tank 5 , and the drain pipe 20 is connected to the inner cavity of the cleaning tank 5 , and a ball valve 21 is provided on the drain pipe 20 ;

[0047] The drain pipe 20 can drain the liquid in the cleaning tank 5 after 21 is opened.

[0048] The exhaust pipe 22 can discharge the gas in the shell 1.

[0049] The specific implementation method is as follows: the seed crystal to be pickled is placed in the cleaning cylinder 7, the circular cover of the cleaning cylinder 7 is covered, and then the acid solution is injected into the cleaning tank 5, and the acid solution covers more than half of the height of the cleaning cylinder 7, so that the seed crystal in the cleaning cylinder 7 is soaked;

[0050] The motor 11 drives the spur gear four 13 to rotate, and through the spur gear four 13, the transmission belt 16 and the pulley two 18, the bevel gear one 23 is rotated, and the bevel gear one 23 is rotated with the spur gear three 19 through the bevel gear two 24, and the spur gear three 19 drives the spur gear six 17 to rotate, and the spur gear six 17 drives the spur gear five 15 to rotate, and the spur gear five 15 drives the spur gear four 13 to rotate, and the spur gear four 13 drives the spur gear one 9 to rotate through the spur gear two 10, and the spur gear one 9 drives the cleaning barrel 7 to rotate through the central shaft 8. The seed crystals in the cleaning barrel 7 are fully contacted with the pickling liquid as the cleaning barrel 7 rotates. During this period, the pickling liquid reacts with the surface material of the seed crystal to remove it.

[0051] It will be appreciated that in the development of any actual embodiment, as in any engineering or design project, numerous implementation-specific decisions may be made. Such a development effort may be complex and time-consuming, but will, for those of ordinary skill having the benefit of this disclosure, be a routine undertaking of design, fabrication, and production without undue experimentation.

[0052] It should be noted that the above embodiments are only used to illustrate the technical solutions of the present invention and are not intended to limit the present invention. Although the present invention has been described in detail with reference to the preferred embodiments, those skilled in the art should understand that the technical solutions of the present invention may be modified or replaced by equivalents without departing from the spirit and scope of the technical solutions of the present invention, which should all be included in the scope of the claims of the present invention.

Claims

1. A seed crystal automatic pickling equipment, characterized by: The invention comprises a shell (1), wherein two cleaning grooves (5) are provided at the bottom of the shell (1), the inner sides of the cleaning grooves (5) are rotatably connected to a central shaft (8), and the middle part of the central shaft (8) is fixedly connected to a cleaning cylinder (7); The circumference of the cleaning cylinder (7) is provided with densely distributed liquid outlet holes, and a circular cover is also provided on one side of the cleaning cylinder (7); The central shaft (8) is connected to the transmission mechanism, and the transmission mechanism is connected to the power assembly; The power mechanism includes a spur gear 1 (9), a spur gear 3 (19) connected to a power assembly, a spur gear 2 (10) and a spur gear 4 (13) connected to the same shaft column, a mounting frame (14) is provided in the cleaning tank (5), a spur gear 1 (9) is provided on the central shaft (8), the spur gear 1 (9) meshes with the spur gear 2 (10), the spur gear 4 (13) meshes with the spur gear 5 (15), the spur gear 5 (15) meshes with the spur gear 6 (17), and the spur gear 6 (17) meshes with the spur gear 3 (19).

2. The automatic pickling equipment for seed crystals according to claim 1, characterized in that: The power assembly comprises a bevel gear 1 (23), a bevel gear 2 (24), a pulley 2 (18), a transmission belt (16) and a pulley 1 (12). A motor (11) and a pulley 2 (18) are respectively provided on both sides of the bottom of the housing (1). The power output end of the motor (11) is provided with a pulley 1 (12). The pulley 2 (18) is connected to the pulley 1 (12) through a transmission belt (16). The pulley 2 (18) is coaxially provided with a bevel gear 1 (23). The spur gear 3 (19) is coaxially provided with a bevel gear 2 (24). The bevel gear 1 (23) is engaged with the bevel gear 2 (24).

3. The automatic pickling equipment for seed crystals according to claim 1, characterized in that: A plurality of evenly distributed mounting holes (3) are provided in the middle of the housing (1), and the mounting holes (3) are waist-shaped holes.

4. The automatic pickling equipment for seed crystals according to claim 1, characterized in that: A plurality of fixing holes (4) are evenly arranged on the top of the shell (1).

5. The automatic pickling equipment for seed crystals according to claim 1, characterized in that: An exhaust pipe (22) is provided on the back of the shell (1), and the exhaust pipe (22) is L-shaped.

6. The automatic pickling equipment for seed crystals according to claim 1, characterized in that: A drain pipe (20) is provided at the bottom of each cleaning tank (5), the drain pipe (20) is communicated with the inner cavity of the cleaning tank (5), and a ball valve (21) is provided on the drain pipe (20).

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