Surface leveling device for red copper belt machining
By designing a copper strip surface smoothing device that combines a hydraulic press and a detection structure, continuous flatness detection and correction of the copper strip is achieved, solving the problem of low production efficiency in the existing technology due to the need to cut off a section for correction due to unqualified detection, and improving processing efficiency and product quality.
Patent Information
- Application Number
- CN202422316060.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In the existing copper strip processing process, if the copper strip fails the inspection, a section needs to be cut off for correction, resulting in low production efficiency.
A surface smoothing device is designed, which combines a hydraulic press, a flatness detector and a cylinder-driven correction device, and a smooth-surfaced pressure roller; the detection structure 7 and the flatness detector continuously detect the copper strip passing below, and perform real-time correction through the correction pressure plate.
Continuous flatness detection and correction of copper strips are realized, which improves production efficiency and product quality.
Smart Images

Figure CN223367866U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper strip processing, in particular to a surface smoothing device used for copper strip processing. Background Art
[0002] Copper strip is a component that is widely used in various electronic devices. Its surface flatness greatly affects the use of electronic devices. Therefore, the flatness of the copper strip surface is guaranteed during the production process.
[0003] At present, the copper strip is flattened by cutting a section first for testing. Only after the test is qualified can the next step be continued. If the test fails, the copper strip needs to be corrected. This method is very time-consuming and affects production efficiency. Utility Model Content
[0004] The purpose of the utility model is to provide a surface smoothing device for copper strip processing in order to overcome the defects of the prior art.
[0005] The purpose of the utility model can be achieved through the following technical solutions:
[0006] A surface leveling device for processing copper strips, the surface leveling device comprising a device body; the top of the device body is a leveling table; a groove for the copper strip to pass through is provided on the leveling table; the middle part of the groove is disconnected, and a lower pressure roller is embedded below; a hydraulic press is provided on the leveling table; the hydraulic press is located above the lower pressure roller, and an upper pressure roller is provided at the bottom of the hydraulic press; a detection structure is also provided on the leveling table; the detection structure is located behind the hydraulic press, and a flatness detector is provided at the bottom; the flatness detector is directly facing the copper strip passing below; a correction pressure plate is provided at the rear end of the detection structure, which is driven downward by the cylinder thereon; the correction pressure plate is the same width as the copper strip and directly faces the groove below; a control terminal is also provided on the leveling table; the control terminal is electrically connected to the hydraulic press, the flatness detector and the cylinder respectively.
[0007] Furthermore, the detection structure is also provided with an alarm indicator light; the alarm indicator light is electrically connected to the control terminal.
[0008] Furthermore, the groove is a groove with a smooth and flat surface; the lower pressure roller and the upper pressure roller are pressure rollers with a smooth surface made of high-strength metal material; and the correction pressure plate is a pressure plate with a smooth surface made of high-strength metal material.
[0009] Furthermore, a rotating shaft is provided through the side surface of the flat table; both ends of the rotating shaft are fixed and limited by fixed blocks; and the lower pressure roller is provided through the rotating shaft.
[0010] Furthermore, a clamping frame is provided at the bottom of the hydraulic press; a detachable round rod is provided through the clamping frame; and the upper pressure roller is provided through the round rod.
[0011] Compared with the prior art, the utility model has the following advantages:
[0012] The utility model flattens the copper strip through a hydraulic press, and then uses a detection structure to perform continuous flatness detection. When unevenness is detected, the correction pressure plate at the rear will press down to perform flatness correction. The copper strip can be flattened and the flatness detection and correction can be performed without interruption, and there is no need to cut off a section for detection, which can greatly improve the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0013] Figure 1 A schematic diagram of the structure provided by the utility model;
[0014] Figure 2 A schematic diagram of the hydraulic press structure provided by the utility model;
[0015] Figure 3 This is a schematic diagram of the structure of the lower pressure roller provided by the utility model;
[0016] Figure 4 A schematic diagram of the detection structure provided by the utility model;
[0017] Figure 5 This is a schematic diagram of the correction pressure plate structure provided by the utility model.
[0018] The numbers in the figure indicate:
[0019] 1. Device body; 2. Flat table; 3. Groove; 4. Lower pressure roller; 5. Hydraulic press; 6. Upper pressure roller; 7. Detection structure; 8. Flatness detector; 9. Correction pressure plate; 10. Cylinder; 11. Control terminal; 12. Alarm indicator light; 13. Rotating shaft; 14. Fixed block; 15. Clamping frame; 16. Round rod. DETAILED DESCRIPTION
[0020] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the accompanying drawings of the embodiments of the present invention. Obviously, the described embodiments are only some embodiments of the present invention, not all embodiments. Generally, the components of the embodiments of the present invention described and shown in the drawings herein can be arranged and designed in various different configurations.
[0021] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. All other embodiments derived by persons of ordinary skill in the art based on the embodiments of the present invention without creative effort are also within the scope of protection of the present invention.
[0022] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.
[0023] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, or are the orientation or position relationship in which the utility model product is usually placed when in use. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they cannot be understood as a limitation on the present invention.
[0024] It should be noted that the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Therefore, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of this application, "plurality" means two or more, unless otherwise specifically defined.
[0025] Furthermore, terms such as "horizontal" and "vertical" do not necessarily mean that a component must be absolutely horizontal or overhanging, but rather that it can be slightly tilted. For example, "horizontal" simply means that its direction is more horizontal than "vertical," and does not mean that the structure must be completely horizontal, but rather that it can be slightly tilted.
[0026] Example
[0027] like Figure 1As shown, a surface leveling device for copper strip processing, the surface leveling device comprises a device body 1; the top of the device body 1 is a leveling table 2; the leveling table 2 is provided with a groove 3 with a smooth surface for the copper strip to pass through, the copper strip passes through the groove 3 and enters the winder at the rear, and the winder pulls the copper strip forward through the winding force; the middle part of the groove 3 is disconnected, and a lower pressure roller 4 is embedded below; a rotating shaft 13 is provided on the side of the leveling table 2; the ... The two ends of the shaft 13 are fixed and limited by fixed blocks 14, and the fixed blocks 14 can be unscrewed from the rotating shaft 13 to facilitate the replacement of the lower pressure roller 4; the lower pressure roller 4 is arranged on the rotating shaft 13; a hydraulic press 5 is arranged on the flat table 2; the hydraulic press 5 is located above the lower pressure roller 4, and an upper pressure roller 6 is arranged at the bottom of the hydraulic press 5; a clamping frame 15 is arranged at the bottom of the hydraulic press 5; a detachable round rod 16 is arranged on the clamping frame 15, and one end of the round rod 16 can be rotated to remove the head, which is convenient for the upper pressure roller 6 removal and installation; the upper pressure roller 6 is set on the round rod 16; the lower pressure roller 4 and the upper pressure roller 6 are pressure rollers with smooth surfaces made of high-strength metal materials; the flat table 2 is also provided with a detection structure 7; the detection structure 7 is located behind the hydraulic press 5, and a flatness detector 8 is provided at the bottom; the flatness detector 8 is facing the copper strip passing below, and performs uninterrupted flatness detection on the copper strip, without having to cut out a section for separate detection; the rear end of the detection structure 7 is provided with a correction pressure plate 9, driven downward by the cylinder 10 thereon; the correction plate 9 is of the same width as the copper strip and faces the groove 3 below, and is used to level and correct the detected uneven segments; the correction plate 9 is a plate made of high-strength metal material with a smooth surface; a control terminal 11 is also provided on the leveling table 2; the control terminal 11 is electrically connected to the hydraulic press 5, the flatness detector 8 and the cylinder 10 respectively, and is used to control the operation of the hydraulic press 5, the flatness detector 8 and the cylinder 10.
[0028] In order to serve as a reminder to the staff, the detection structure 7 is further provided with an alarm indicator light 12 ; the alarm indicator light 12 is electrically connected to the control terminal 11 .
[0029] The working principle of this utility model is:
[0030] The copper strip continues to pass through the groove 3 on the flat table 2 under the action of the winder, and the hydraulic press 5 is pressed down under the control of the control terminal 11 until the copper strip can be flattened under the action of the upper pressure roller 6 and the lower pressure roller 4, and the position of the hydraulic press 5 is kept from moving. The detection structure 7 performs uninterrupted flatness detection on the copper strip passing below through the flatness detector 8. Once unevenness is detected, the flatness detector 8 immediately sends a signal to the control terminal 11. At this time, the control terminal 11 controls the cylinder 10 to drive the correction plate 9 to press down, and correct and straighten the uneven copper strip that has just moved there. After straightening, the copper strip continues to move, and will not cause the equipment to stop running, which greatly improves the production and processing efficiency and product quality. At the same time, the control terminal 11 sends a signal to the alarm indicator 12 to alert the staff.
[0031] The above describes in detail the preferred embodiments of the present invention. It should be understood that those skilled in the art can make numerous modifications and variations based on the concepts of the present invention without inventive effort. Therefore, any technical solutions that can be derived by those skilled in the art based on the concepts of the present invention through logical analysis, reasoning, or limited experimentation based on the existing technology should be within the scope of protection defined by the claims.
Claims
1. A surface smoothing device for copper strip processing, characterized in that: The surface smoothing device comprises a device body (1); the top of the device body (1) is a smoothing table (2); the smoothing table (2) is provided with a groove (3) for the copper strip to pass through; the middle part of the groove (3) is disconnected, and a lower pressing roller (4) is embedded below; a hydraulic press (5) is provided on the smoothing table (2); the hydraulic press (5) is located above the lower pressing roller (4), and an upper pressing roller (6) is provided at the bottom of the hydraulic press (5); a detection structure (7) is also provided on the smoothing table (2); the detection structure ( 7) is located behind the hydraulic press (5), and a flatness detector (8) is provided at the bottom; the flatness detector (8) is facing the copper strip passing below; a correction pressure plate (9) is provided at the rear end of the detection structure (7), and is driven downward by the cylinder (10) thereon; the correction pressure plate (9) is equal to the width of the copper strip and faces the groove (3) below; a control terminal (11) is also provided on the flat table (2); the control terminal (11) is electrically connected to the hydraulic press (5), the flatness detector (8) and the cylinder (10) respectively.
2. A surface smoothing device for copper strip processing according to claim 1, characterized in that: The detection structure (7) is also provided with an alarm indicator light (12); the alarm indicator light (12) is electrically connected to the control terminal (11).
3. The surface smoothing device for copper strip processing according to claim 1, characterized in that: The groove (3) is a groove with a smooth surface; the lower pressure roller (4) and the upper pressure roller (6) are pressure rollers with a smooth surface made of high-strength metal material; and the correction pressure plate (9) is a pressure plate with a smooth surface made of high-strength metal material.
4. The surface smoothing device for copper strip processing according to claim 1, characterized in that: A rotating shaft (13) is provided through the side of the flat table (2); both ends of the rotating shaft (13) are fixed and limited by fixed blocks (14); and the lower pressure roller (4) is provided through the rotating shaft (13).
5. The surface smoothing device for copper strip processing according to claim 1, characterized in that: The bottom of the hydraulic press (5) is provided with a clamping frame (15); a detachable round rod (16) is provided through the clamping frame (15); and the upper pressure roller (6) is provided through the round rod (16).