Aluminum alloy die casting punching device with compound device

Through the aluminum alloy die-casting punching device with a duplex device, the cylinder drives the moving table and the toothed belt wheel to realize automatic equidistant punching, which solves the problems of low efficiency and high cost of the existing device and realizes efficient and low-cost punching operation.

CN223367962UActive Publication Date: 2025-09-23JIANGSU HUACHENG ELECTRICAL APP
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Patent Information

Application Number
CN202422642720.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-31
Publication Date
2025-09-23
Estimated Expiration
2034-10-31

AI Technical Summary

Technical Problem

Existing punching devices for aluminum alloy die castings require manual or automatic position adjustment, resulting in low efficiency and high cost.

Method used

The aluminum alloy die casting punching device with a compound device is used. The cylinder is used to drive the moving table to move equidistantly. The toothed belt pulley and synchronous toothed belt are combined to realize automatic equidistant punching, which reduces manual adjustment and reduces manufacturing and use costs.

Benefits of technology

The automatic equidistant punching of aluminum alloy die castings is realized, which reduces the workload of staff, reduces manufacturing and use costs, and improves punching efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an aluminum alloy die casting punching device with a compound device, and relates to the technical field of aluminum alloy die casting machining, the aluminum alloy die casting punching device with the compound device comprises a workbench, a support is fixedly installed on the top face of the workbench, and an air cylinder is installed on the top face of the support through a bolt; the utility model discloses an aluminum alloy die casting punching device with a compound device, which is characterized in that a movable table which is transversely connected in a sliding manner is arranged, a plurality of positioning clamping holes are formed in the top surface of the movable table, so that an aluminum alloy die casting die can be conveniently mounted, and the designed compound device is matched with a pushing mechanism mounted at the output end of an air cylinder for use; the moving table can be driven to move in the air cylinder recycling process, the position of the moving table does not need to be manually adjusted, the moving distances of the moving table are the same, therefore, linear equal-distance punching of the aluminum alloy die casting is facilitated, meanwhile, the punching distance of each time can be flexibly adjusted, the functions are diversified, and the flexibility is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of aluminum alloy die casting processing, in particular to an aluminum alloy die casting punching device with a compound device. Background Art

[0002] Aluminum alloy die casting is a kind of aluminum alloy parts produced by pressure casting. It uses a pressure casting mechanical die casting machine equipped with a casting mold to pour heated liquid aluminum alloy into the inlet of the die casting machine. The die casting machine is die-cast to cast aluminum alloy parts with the shape and size restricted by the mold.

[0003] The top surface of some aluminum alloy die-castings contains multiple equally spaced punching holes, and each punching hole is arranged in a straight line. When using a punching device for punching, it is necessary to punch the holes one by one. At this time, the staff is required to adjust the position of the aluminum alloy die-casting or the punching head in the punching device. Manual adjustment is inefficient and increases the workload of the staff. The use of some intelligent driving equipment (usually using PLC) has high manufacturing and use costs. Utility Model Content

[0004] The utility model provides an aluminum alloy die casting punching device with a compound device, which can automatically punch holes at equal intervals and has the advantages of simple structure and low manufacturing and use costs, so as to solve the problems raised in the background technology.

[0005] In order to solve the defects that the existing aluminum alloy die-casting punching device requires manual adjustment or automatic adjustment, but has high manufacturing and use costs, the utility model provides the following technical solutions: A aluminum alloy die-casting punching device with a compound device, comprising a workbench, a bracket is fixedly installed on the top surface of the workbench, a cylinder is bolted to the top surface of the bracket, a punching head mounting seat is fixedly installed on the bottom output end of the cylinder, a first slide groove is provided on the top surface of the workbench, a movable platform slidably connected to it is provided on the first slide groove, a tooth groove is provided on the top surface of the movable platform, long grooves are provided on the inner walls on both sides of the bracket, a groove is provided on one side of the bracket, a compound device is provided in the groove, a long opening is connected between the groove and the long groove, and a pushing mechanism is fixedly installed on the output end of the cylinder.

[0006] As a preferred technical solution of the present utility model, the pushing mechanism includes a lifting slide, which is welded to the output end of the cylinder. The two ends of the lifting slide are respectively connected to the two long grooves for up and down sliding. One end of the lifting slide is integrally connected with an extended push piece, which passes through the long opening and extends into the groove.

[0007] As an optimal technical solution of the present invention, the compound device includes a pair of toothed pulleys distributed up and down, and a synchronous toothed belt is connected for transmission between the two toothed pulleys. A gear is integrally connected to the rear end center of the two toothed pulleys, and the gear and the toothed pulley are distributed and rotatably connected to the front and rear inner wall shafts of the groove, wherein the lower gear is meshed with the tooth groove, and the other side of the upper gear is meshed with a rack, a second slide groove is provided on the front side of the rack, and a movable bar connected to it for sliding up and down is provided on the second slide groove, and a screw clamping device is installed on the front side of the rack, and a baffle is provided in the groove that is connected to its front and rear inner walls for sliding up and down, and the upper and lower inner wall shafts of the groove are connected to a screw, and the baffle is threadedly connected to the screw.

[0008] As a preferred technical solution of the present invention, the bottom end of the moving bar is attached to the top surface of the blocking bar, the extended push piece is located directly below the moving bar, and a switch is screwed below the other side of the moving bar.

[0009] As a preferred technical solution of the present invention, scale lines are engraved on the front and rear inner walls of the groove and the top surface of the workbench.

[0010] As a preferred technical solution of the present invention, a plurality of positioning holes are provided on the top surface of the movable platform, and the width of the upper end of the movable platform is smaller than the width of the lower end thereof.

[0011] Compared with the prior art, the utility model provides an aluminum alloy die-casting punching device with a duplex device, which has the following beneficial effects: a movable platform with a transverse sliding connection is provided, and a plurality of positioning card holes are provided on the top surface of the movable platform, which is convenient for installing the aluminum alloy die-casting mold, and the aluminum alloy die-casting can be clamped on the aluminum alloy die-casting. The designed duplex device is used in conjunction with a pushing mechanism installed on the output end of the cylinder. During the cylinder recovery process, the movable platform can be driven to move without manually adjusting the position of the movable platform, and the spacing of each movement of the movable platform is the same, so as to facilitate the straight and equidistant punching of the aluminum alloy die-casting. At the same time, the spacing of each punching can be flexibly adjusted, the structure is simple, and there is no need to use PLC intelligent equipment. The manufacturing and use costs are low, and it has diverse functions and high flexibility. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] Figure 1 It is a structural diagram of the utility model;

[0013] Figure 2 It is a front view of the utility model;

[0014] Figure 3 This is a schematic diagram of the structure of the compound device of the utility model;

[0015] Figure 4This is a schematic diagram of the partial structure of the mobile station of the utility model;

[0016] Figure 5 This is a top view of the screw clamping device of the utility model.

[0017] In the picture:

[0018] 10. Workbench; 20. Bracket; 30. Cylinder; 40. Punching head mounting seat; 50. First slide; 60. Moving platform; 70. Tooth groove; 80. Long groove; 90. Compound device; 91. Toothed pulley; 92. Synchronous toothed belt; 93. Gear; 94. Rack; 95. Second slide; 96. Moving bar; 97. Screw clamping device; 98. Stop bar; 99. Screw; 100. Long mouth; 200. Pushing mechanism; 210. Lifting slide; 220. Extended push piece; 300. Switch; 400. Positioning card hole. DETAILED DESCRIPTION

[0019] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0020] See also Figure 1-Figure 5 The utility model discloses an aluminum alloy die-casting punching device with a compound device, including a workbench 10, a bracket 20 is fixedly installed on the top surface of the workbench 10, a cylinder 30 is bolted to the top surface of the bracket 20, a punching head mounting seat 40 is fixedly installed at the bottom output end of the cylinder 30, a first slide groove 50 is provided on the top surface of the workbench 10, a movable platform 60 slidably connected to the first slide groove 50 is provided, a tooth groove 70 is provided on the top surface of the movable platform 60, long grooves 80 are provided on the inner walls of both sides of the bracket 20, a groove is provided on one side of the bracket 20, a compound device 90 is provided in the groove, a long opening 100 is connected to the long groove 80, and a pushing mechanism 200 is fixedly installed at the output end of the cylinder 30.

[0021] The definition of the compound device 90 in this application is: a structure (or device) that can realize multiple functions, for example: the movable platform 60 can be driven to move equidistantly by the recovery of the cylinder 30, and the displacement of the movable platform 60 for each equidistant movement can be adjusted, which can reduce the workload of the staff and improve the efficiency. The structure is relatively simple and does not require the use of an intelligent controller.

[0022] Specifically, the pushing mechanism 200 includes a lifting slide 210, which is welded to the output end of the cylinder 30. The two ends of the lifting slide 210 are respectively connected to the two long grooves 80 for up and down sliding. One end of the lifting slide 210 is integrally connected with an extended push piece 220, which passes through the long opening 100 and extends into the groove.

[0023] In this embodiment, the entire pushing mechanism 200 can move up and down together with the output end of the cylinder 30, which can improve the stability of the punching head mounting base 40 when it moves up and down, and at the same time can push the moving bar 96 upward, thereby driving the rack 94 to move upward, so that it can be used in conjunction with the compound device 90.

[0024] Specifically, the compound device 90 includes a pair of toothed pulleys 91 distributed up and down, a synchronous toothed belt 92 is connected between the two toothed pulleys 91, a gear 93 is connected to the center of the rear end of the two toothed pulleys 91, the gear 93 and the toothed pulleys 91 are rotatably connected to the front and rear inner wall axes of the groove, wherein the lower gear 93 is meshed with the tooth groove 70, wherein the other side of the upper gear 93 is meshed with a rack 94, the front face of the rack 94 is provided with a second slide groove 95, and the second slide groove 95 is provided with a moving bar 96 connected to the second slide groove 95 and the moving bar 96 is connected to the second slide groove 95. It is a hollow aluminum alloy structure with a bracket inside. It is light in weight and high in strength. At the same time, its bottom is threadedly connected to a round rubber pad, which can play a buffering role and is easy to replace. A screw clamping device 97 is installed on the front of the rack 94. A baffle 98 is provided in the groove, which is connected to the front and rear inner walls of the rack for sliding up and down. The upper and lower inner wall axes of the groove are connected to the screw 99, and the baffle 98 is threadedly connected to the screw 99. The bottom end of the moving bar 96 is attached to the top surface of the baffle 98, and the extended push piece 220 is located directly below the moving bar 96. A switch 300 is screwed on the lower side of the other side of the moving bar 96.

[0025] In this embodiment, the compound device 90 can be used in conjunction with the pushing mechanism 200, and can drive the movable platform 60 to move during the recovery of the cylinder 30 (the recovery of the cylinder 30 is slower when it is relatively extended), and the spacing of each movement of the movable platform 60 is the same, so as to facilitate the straight and equidistant punching of the aluminum alloy die-casting parts. There is no need to manually push the movable platform 60 to move, which can reduce the workload of the staff and the need to set up a more intelligent pushing device (with PLC), which can effectively reduce the manufacturing and use costs.

[0026] Specifically, scale lines are engraved on the front and rear inner walls of the groove and the top surface of the workbench 10 .

[0027] In this embodiment, it is convenient for the staff to grasp the position of the baffle 98, thereby facilitating adjustment of the spacing between two adjacent punching holes, and convenient for the staff to grasp the position of the movable platform 60, and convenient for the staff to reset the movable platform 60, thereby facilitating subsequent normal use.

[0028] Specifically, a plurality of positioning holes 400 are formed on the top surface of the movable platform 60 , and the width of the upper end of the movable platform 60 is smaller than the width of the lower end thereof.

[0029] In this embodiment, the specific shape of the movable platform 60 is disclosed, and the positioning card hole 400 provided at the same time can be used to fix the aluminum alloy die-casting mold, thereby facilitating the positioning card to the aluminum alloy die-casting to be punched, and can effectively ensure the punching quality of the subsequent aluminum alloy die-casting.

[0030] The working principle and use process of the present invention are as follows: according to the positions of multiple equally spaced punching holes on the aluminum alloy die-casting, the starting position of the movable platform 60 is adjusted, and at the same time, the height of the blocking bar 98 is adjusted by rotating the screw 99. In normal use, the output end of the cylinder 30 will drive the punching head to move down and punch the aluminum alloy die-casting, and then slowly retract. At this time, the extended push piece 220 moves up together, and the extended push piece 220 first contacts the switch 300. At this time, the screw clamping device 97 automatically starts and clamps and tightens the movable bar 96. The movable bar 96 is fixedly connected to the rack 94. The extended push piece 220 continues to move up and drives the movable bar 96 to move up. The movable bar 96 and the rack 94 move up together (the cylinder 30 recovers the same displacement each time). At this time, the rack drive 94 drives the upper gear 93 to rotate. Under the transmission connection of the toothed pulley 91 and the synchronous toothed belt 92, the lower gear 93 rotates accordingly and drives the movable platform 60 containing the tooth groove 70 to move. The output end of the cylinder 30 moves down again for punching. At this time, the switch 300 squeezes it, and the screw clamping device 97 automatically resets. The movable bar 96 loses its clamping and automatically moves down under the action of gravity until it contacts the baffle 98. Since the horizontal height of the bottom end of the baffle 98 is consistent, the movable platform 60 moves with the same displacement each time.

[0031] It should be noted that, in this document, terms such as "comprises," "includes," or any other variations thereof are intended to encompass non-exclusive inclusion, such that a process, method, article, or apparatus comprising a series of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or apparatus comprising the element.

[0032] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A punching device for aluminum alloy die castings with a duplex device, characterized in that: The invention comprises a workbench (10), wherein a bracket (20) is fixedly mounted on the top surface of the workbench (10), a cylinder (30) is bolted to the top surface of the bracket (20), a punching head mounting seat (40) is fixedly mounted on the bottom output end of the cylinder (30), a first slide groove (50) is provided on the top surface of the workbench (10), a movable platform (60) slidably connected to the first slide groove (50), a tooth groove (70) is provided on the top surface of the movable platform (60), long grooves (80) are provided on the inner walls of both sides of the bracket (20), a groove is provided on one side of the bracket (20), a compound device (90) is provided in the groove, a long opening (100) is connected between the groove and the long groove (80), and a pushing mechanism (200) is fixedly mounted on the output end of the cylinder (30).

2. The aluminum alloy die casting punching device with a compound device according to claim 1, characterized in that: The pushing mechanism (200) includes a lifting slide bar (210), the lifting slide bar (210) is welded to the output end of the cylinder (30), the two ends of the lifting slide bar (210) are respectively connected to the two long grooves (80) in an upward and downward sliding manner, and one end of the lifting slide bar (210) is integrally connected to an extended push piece (220), and the extended push piece (220) passes through the long opening (100) and extends into the groove.

3. The aluminum alloy die casting punching device with a compound device according to claim 2, characterized in that: The compound device (90) includes a pair of toothed pulleys (91) distributed up and down, a synchronous toothed belt (92) is connected between the two toothed pulleys (91), a gear (93) is integrally connected at the rear end center of the two toothed pulleys (91), the gear (93) and the toothed pulleys (91) are distributed and rotatably connected to the front and rear inner wall axes of the groove, wherein the lower gear (93) is meshed with the tooth groove (70), wherein the other side of the upper gear (93) is meshed with a rack (94), a second slide groove (95) is provided on the front of the rack (94), a moving bar (96) connected to the second slide groove (95) for sliding up and down, a screw clamping device (97) is installed on the front of the rack (94), a stop bar (98) is provided in the groove for sliding up and down with the front and rear inner walls, a screw (99) is connected to the upper and lower inner wall axes of the groove, and the stop bar (98) is threadedly connected to the screw (99).

4. The aluminum alloy die casting punching device with a compound device according to claim 3, characterized in that: The bottom end of the moving bar (96) is attached to the top surface of the blocking bar (98), the extended push piece (220) is located directly below the moving bar (96), and a switch (300) is screwed below the other side of the moving bar (96).

5. The aluminum alloy die casting punching device with a compound device according to claim 1, characterized in that: The front and rear inner walls of the groove and the top surface of the workbench (10) are engraved with scale lines.

6. The aluminum alloy die casting punching device with a compound device according to claim 1, characterized in that: A plurality of positioning holes (400) are provided on the top surface of the movable platform (60), and the width of the upper end of the movable platform (60) is smaller than the width of the lower end thereof.