Electric multi-station punching machine for stainless steel

By designing a cleaning mechanism and reasonable layout on the stainless steel electric multi-station punching machine, the problem of damage to the material caused by lubricating fluid adhesion is solved, efficient cleaning and stable punching are achieved, and the convenience of use and punching accuracy of the equipment are improved.

CN223367966UActive Publication Date: 2025-09-23SHENZHEN JIADENANG BUILDING MATERIALS TECH HLDG CO LTD
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Patent Information

Application Number
CN202422811409.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-19
Publication Date
2025-09-23
Estimated Expiration
2034-11-19

AI Technical Summary

Technical Problem

During the punching process of the existing stainless steel electric multi-station punching machine, lubricating fluid adheres to the surface of the stainless steel material, which may damage the material, increase the intensity of the cleaning work, and reduce the convenience of use.

Method used

An electric multi-station punching machine with a cleaning mechanism is designed. The cleaning mechanism consists of a guide frame and a fastening frame. It is made of soft cloth and can effectively collect and remove debris and lubricating fluid generated during the punching process. Through the cooperation of the hydraulic rod and the sleeve rod, the fastening rope can be precisely adjusted to ensure a close fit with the stainless steel material to avoid scratches. The reasonable layout of the support frame and the motor box improves the stability of the equipment and the convenience of operation.

Benefits of technology

It effectively cleans away the debris and lubricating fluid generated during the punching process, protects the surface of the stainless steel material, improves the punching accuracy and efficiency, reduces the cleaning workload, and enhances the stability and convenience of the equipment.

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Abstract

The utility model discloses an electric multi-station punching machine for stainless steel, and relates to the field of stainless steel. The punching device comprises a punching device body, a cleaning mechanism is arranged on one side of the punching device body and comprises a guide frame, a fastening frame is arranged on one side of the guide frame, and through holes are formed in the two sides of the fastening frame. The first fastening rope and the second fastening rope are arranged on the pull rings on the two sides in a sleeving mode firstly, preliminary adjustment of the lengths of the fastening ropes is achieved, meanwhile, the sleeve rod slides in the mounting rod, an operator is allowed to further adjust the length of the sleeve rod, it is ensured that the fastening frame can be tightly connected with the surface of a stainless steel material in an abutting mode, and operation is convenient. According to the electric multi-station punching machine for the stainless steel, chippings and lubricating liquid residues generated in the punching process are effectively cleaned, so that time and labor are saved, the use convenience of the electric multi-station punching machine for the stainless steel is improved, and efficient and convenient cleaning of the surface of the stainless steel material is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of stainless steel, in particular to an electric multi-station punching machine for stainless steel. Background Art

[0002] The electric multi-station stainless steel punching machine is a highly efficient, automated processing device. Driven by a motor and featuring multiple stations, it can punch multiple holes simultaneously, significantly improving production efficiency. Equipped with precision molds and positioning devices, it ensures high punching accuracy and consistency. It is widely used in the production and processing of stainless steel security nets, guardrails, shelves, and other products. Its compact structure, small footprint, and easy operation allow for automated punching operations simply by programming.

[0003] Existing electric multi-station punching machines for stainless steel support collaborative work by multiple people to improve punching efficiency. However, in the actual punching process, it is generally necessary to apply lubricating fluid to the contact surface between the drill bit and the material to reduce friction. The stainless steel material may be contaminated with the lubricating fluid when punching. The lubricating fluid adheres to the surface of the stainless steel material and may cause damage to the stainless steel material. If the staff cleans the stainless steel, this will undoubtedly increase their work intensity, thereby reducing the ease of use of the electric multi-station punching machine for stainless steel. Utility Model Content

[0004] Based on this, the purpose of the present utility model is to provide an electric multi-station punching machine for stainless steel to solve the technical problem that lubricating liquid adheres to the surface of the stainless steel material and may cause damage to the stainless steel material.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: an electric multi-station punching machine for stainless steel, comprising a punching device, a cleaning mechanism is provided on one side of the punching device, the cleaning mechanism comprises a guide frame, a fastening frame is provided on one side of the guide frame, through holes are provided on both sides of the fastening frame, a first fastening rope and a second fastening rope are provided through the interior of the through holes, the punching device comprises a hydraulic rod, a movable plate is provided at the output end of the hydraulic rod, a drilling rig is provided below the movable plate, a fixed block is provided below the drilling rig, mounting rods are provided on both sides of the fixed block, a sleeve rod is provided inside the mounting rod, and a pull ring is provided on one side of the sleeve rod.

[0006] By adopting the above technical solution, the operator puts the first fastening rope and the second fastening rope on the pull rings on both sides respectively. This step realizes the preliminary adjustment of the length of the two fastening ropes, which provides convenience for subsequent operations. Then, by sliding the sleeve rod inside the installation rod, the length of the fastening rope can be further fine-tuned to ensure that the fastening frame can fit tightly against the surface of the stainless steel material.

[0007] Furthermore, a placement opening is provided on the fixing block, and the placement opening is opposite to the guide frame, and the guide frame is a trumpet-shaped structure.

[0008] By adopting the above technical solution, the relative positions ensure that the debris and lubricating fluid generated during the punching process can fall directly into the guide frame. This positioning setting not only improves the cleaning efficiency, but also avoids the debris and lubricating fluid from splashing everywhere, keeping the working environment clean.

[0009] Furthermore, the installation rod, sleeve rod, and pull ring are arranged in a mirror image, and the pull ring is used to provide tension for the first fastening rope and the second fastening rope.

[0010] By adopting the above technical solution, the balance and symmetry of the fastening mechanism on both sides are ensured, which not only makes the fastening force more evenly distributed on the stainless steel material, avoiding material deformation or damage caused by excessive fastening force on one side, but also improves the stability and reliability of the fastening mechanism.

[0011] Furthermore, the mounting rod is provided with a plurality of mounting holes which are arranged linearly at equal distances and are fastened by fastening bolts to adjust the length of the sleeve rod.

[0012] By adopting the above technical solution, multiple mounting holes provide multiple fixed position options, which allows the length of the sleeve rod to be precisely adjusted according to actual needs. The operator can select the most suitable mounting hole for tightening operations based on factors such as the thickness of the stainless steel material, the punching position, and the fit between the fastening frame and the material surface, thereby achieving fine adjustment of the sleeve rod length.

[0013] Furthermore, a support frame is provided below the punching device to provide support force for the punching device.

[0014] By adopting the above technical solution, it is ensured that the punching device can be stably supported during the working process. Since punching operations are often accompanied by large forces and vibrations, stable support is crucial to ensuring punching accuracy and extending equipment life. The presence of the support frame effectively absorbs these forces and vibrations, thereby improving the stability and accuracy of the punching operation.

[0015] Furthermore, a motor box is provided on one side of the support frame and is electrically connected to an external power supply through a control center.

[0016] By adopting the above technical solution, this layout design makes the structure of the entire punching machine more compact and reasonable. The motor box serves as the power source of the punching machine. The reasonable location of the motor box helps to reduce the loss during power transmission and improve energy utilization efficiency. At the same time, the compact structure also facilitates maintenance and inspection by operators, thereby improving the maintainability of the equipment.

[0017] Furthermore, the guide frame and the fastening frame are made of soft cloth.

[0018] By adopting the above technical solution, it is ensured that the surface of the stainless steel material will not be scratched or damaged when in contact with it. During the punching process, these frames need to fit closely to the stainless steel material for cleaning, and the softness and toughness of the soft cloth material can effectively protect the surface of the material and avoid scratches or dents, thereby ensuring the quality and appearance of the product after punching.

[0019] In summary, the present invention has the following beneficial effects:

[0020] 1. The utility model uses a cleaning mechanism to first sleeve the first fastening rope and the second fastening rope on the pull rings on both sides respectively, thereby realizing the preliminary adjustment of the length of the fastening rope. This step is easy to operate and lays the foundation for subsequent cleaning work. At the same time, the sleeve rod slides in the installation rod, allowing the operator to further adjust the length of the sleeve rod, thereby more accurately adjusting the tightness of the fastening rope, ensuring that the fastening frame can be in close contact with the surface of the stainless steel material, and effectively cleaning the debris and lubricating liquid residue generated during the punching process. In addition, the fastening frame and the guide frame are made of soft cloth material. This choice not only protects the stainless steel material from damage, but also improves the cleaning effect. After the punching operation is completed, the operator does not need to perform additional cleaning work, thereby saving time and labor, improving the convenience of use of the electric multi-station punching machine for stainless steel, and realizing efficient and convenient cleaning of the surface of stainless steel materials.

[0021] 2. The utility model provides a sleeve rod and a mounting rod to provide stable support and guidance for the sleeve rod. During the punching operation, the sleeve rod needs to slide inside the mounting rod to adjust the length. The solid structure and precise guidance of the mounting rod ensure the stability and accuracy of the sleeve rod during the sliding process, so that the operator can easily adjust the length of the sleeve rod, thereby achieving precise control of the fastening rope and improving the accuracy and efficiency of the punching operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0022] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0023] Figure 2 It is a schematic diagram of the cross-sectional structure of the utility model;

[0024] Figure 3 For this utility model Figure 1 A schematic diagram of the structure enlarged in the middle;

[0025] Figure 4 It is a structural diagram of the cleaning mechanism of the utility model.

[0026] In the figure: 1. Punching device; 101. Hydraulic rod; 102. Movable plate; 103. Drilling rig; 104. Fixed block; 105. Placement port; 2. Motor box; 3. Support frame; 4. Cleaning mechanism; 401. Guide frame; 402. Fastening frame; 403. First fastening rope; 404. Second fastening rope; 405. Through hole; 406. Mounting rod; 407. Sleeve rod; 408. Mounting hole; 409. Pull ring. DETAILED DESCRIPTION

[0027] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. The embodiments described below with reference to the drawings are exemplary and are only used to explain the present invention, and cannot be understood as limiting the present invention.

[0028] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention. In addition, the terms "first", "second", and "third" are only used for descriptive purposes and cannot be understood as indicating or implying relative importance.

[0029] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "install", "connect", "connect", and "set" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to specific circumstances.

[0030] The following describes an embodiment of the present invention based on its overall structure.

[0031] Example 1:

[0032] An electric multi-station punching machine for stainless steel, such as Figure 1-Figure 4As shown, it includes a punching device 1, a cleaning mechanism 4 is provided on one side of the punching device 1, the cleaning mechanism 4 includes a guide frame 401, a fastening frame 402 is provided on one side of the guide frame 401, through holes 405 are provided on both sides of the fastening frame 402, a first fastening rope 403 and a second fastening rope 404 are provided through the interior of the through hole 405, the punching device 1 includes a hydraulic rod 101, a movable plate 102 is provided at the output end of the hydraulic rod 101, a drilling rig 103 is provided below the movable plate 102, a fixed block 104 is provided below the drilling rig 103, mounting rods 406 are provided on both sides of the fixed block 104, a sleeve rod 407 is provided inside the mounting rod 406, a pull ring 409 is provided on one side of the sleeve rod 407, and the operator puts the first The first fastening rope 403 and the second fastening rope 404 are respectively put on the pull rings 409 on both sides. This step realizes the preliminary adjustment of the length of the two fastening ropes, which provides convenience for subsequent operations. Then, by sliding the sleeve rod 407 in the installation rod 406, the length of the fastening rope can be further fine-tuned to ensure that the fastening frame 402 can fit closely to the surface of the stainless steel material. At the same time, the soft cloth material of the fastening frame 402 and the guide frame 401 is cleverly utilized, which not only effectively avoids scratches on the stainless steel material during the cleaning process, but also greatly improves the cleaning efficiency. When the fastening frame 402 abuts the surface of the material, it can quickly and thoroughly remove the lubricating fluid and debris remaining after punching, thereby reducing the potential damage of the lubricating fluid to the stainless steel material.

[0033] See Figure 1 、 Figure 2 A placement opening 105 is provided on the fixed block 104, and the placement opening 105 is opposite to the guide frame 401, and the guide frame 401 is a trumpet-shaped structure. The relative position ensures that the debris and lubricating fluid generated during the punching process can fall directly into the guide frame 401. This positioning setting not only improves the cleaning efficiency, but also avoids the debris and lubricating fluid from splashing everywhere, keeping the working environment clean. At the same time, the guide frame 401 adopts a trumpet-shaped structure and cleverly utilizes the physical principles, so that the debris and lubricating fluid can be quickly guided to the bottom of the frame after falling into the guide frame 401, making it easier to collect and clean. In addition, the trumpet-shaped structure also increases the opening area of ​​the guide frame, so that the fastening frame 402 can fit more closely when abutting the surface of the stainless steel material, further improving the cleaning effect.

[0034] See Figure 1 、 Figure 2 、 Figure 4The mounting rod 406, the sleeve rod 407, and the pull ring 409 are arranged in a mirror image, and the pull ring 409 is used to provide tension for the first fastening rope 403 and the second fastening rope 404, ensuring the balance and symmetry of the fastening mechanism on both sides, which not only makes the fastening force more evenly distributed on the stainless steel material, avoiding deformation or damage of the material caused by excessive fastening force on one side, but also improves the stability and reliability of the fastening mechanism. At the same time, the pull ring 409 provides a stable source of tension for the first fastening rope 403 and the second fastening rope 404. By pulling the pull ring 409, the operator can easily adjust the tightness of the fastening rope, thereby achieving tight fixation of the stainless steel material, which not only simplifies the operation process and improves work efficiency, but also ensures the stability and consistency of the fastening effect.

[0035] Example 2:

[0036] See Figure 1 、 Figure 2 、 Figure 4 The plurality of mounting holes 408 are provided on the mounting rod 406, and are arranged in an equidistant linear manner, and are tightened by fastening bolts to adjust the length of the sleeve rod 407. The plurality of mounting holes 408 provide a plurality of fixed position options, which makes it possible for the length of the sleeve rod 407 to be precisely adjusted according to actual needs. The operator can select the most suitable mounting hole for tightening operation according to factors such as the thickness of the stainless steel material, the punching position, and the fit between the fastening frame 402 and the material surface, thereby achieving fine adjustment of the length of the sleeve rod 407. At the same time, the mounting holes 408 are arranged in an equidistant linear manner, ensuring the stability and uniformity of the sleeve rod 407 when adjusting the length. This arrangement method enables the sleeve rod 407 to remain stable during the sliding process, avoiding problems such as uneven distribution of fastening force or loosening caused by uneven length adjustment. Fixing the sleeve rod 407 to the selected mounting hole 408 by fastening bolts can ensure the stability and reliability of the sleeve rod 407 during the punching operation.

[0037] See Figure 1 、 Figure 2 A support frame 3 is provided under the punching device 1 to provide supporting force for the punching device 1, ensuring that the punching device 1 can be stably supported during operation. Since the punching operation is often accompanied by large force and vibration, stable support is essential to ensuring punching accuracy and extending the life of the equipment. The existence of the support frame 3 effectively absorbs these forces and vibrations, thereby improving the stability and accuracy of the punching operation. At the same time, the support frame 3 not only provides the necessary supporting force for the punching device, but also enhances the stability and rigidity of the entire punching machine through its sturdy structural design. This enables the punching machine to maintain a stable punching effect when facing stainless steel materials of different materials and thicknesses, thereby improving the applicability and versatility of the equipment.

[0038] See Figure 1 、 Figure 2 A motor box 2 is provided on one side of the support frame 3, and is electrically connected to the external power supply through the control center. This layout makes the structure of the entire punching machine more compact and reasonable. The motor box 2 serves as the power source of the punching machine. The reasonable setting of its position helps to reduce the loss during power transmission and improve energy utilization efficiency. At the same time, the compact structure is also convenient for operators to carry out maintenance and inspection, which improves the maintainability of the equipment. At the same time, the motor box 2 is electrically connected to the external power supply through the control center, realizing intelligent control and remote operation of the punching machine. The operator can accurately control the motor box through the control center and adjust parameters such as punching speed and force to meet the punching requirements of stainless steel materials of different materials and thicknesses. This intelligent control method not only improves the accuracy and efficiency of the punching operation, but also reduces the labor intensity of the operator and improves the degree of automation of the equipment.

[0039] See Figure 1 、 Figure 2 、 Figure 3 、 Figure 4 The guide frame 401 and the fastening frame 402 are made of soft cloth, which ensures that the surface of the stainless steel material will not be scratched or damaged when in contact with the stainless steel material. During the punching process, these frames need to fit closely to the stainless steel material for cleaning, and the softness and toughness of the soft cloth material can effectively protect the surface of the material and avoid scratches or dents, thereby ensuring the quality and appearance of the product after punching. At the same time, the soft cloth material also has good moisture absorption and cleaning ability. During the punching process, lubricating fluid and debris often adhere to the surface of the stainless steel material, and the soft cloth material can quickly absorb these lubricating fluids and wipe off the debris, ensuring the cleanliness of the material surface, which not only improves the efficiency of the punching operation, but also reduces the burden of subsequent cleaning work, providing operators with a more convenient and efficient working experience.

[0040] The implementation principle of the present invention is: first, the first fastening rope 403 and the second fastening rope 404 are respectively sleeved on the pull rings 409 on both sides to adjust the length of the first fastening rope 403 and the second fastening rope 404, and then the sleeve rod 407 slides in the installation rod 406 to adjust the length of the sleeve rod 407, and the length of the first fastening rope 403 and the second fastening rope 404 is further adjusted, so that the fastening frame 402 is in contact with the surface of the stainless steel material, thereby achieving the effect of cleaning the surface of the stainless steel material, avoiding the lubricating liquid from adhering to the surface of the stainless steel after the stainless steel material is punched, avoiding the operation of the staff to clean it, optimizing the work process, and improving the convenience of using the electric multi-station punching machine for stainless steel.

[0041] Parts not involved in the present invention are the same as those in the prior art or can be implemented by using the prior art, and will not be described in detail here.

[0042] Although embodiments of the present invention have been shown and described, these specific embodiments are merely explanations of the present invention and are not limitations on the present invention. The specific features, structures, materials, or characteristics described may be combined in a suitable manner in any one or more embodiments or examples. After reading this specification, those skilled in the art may make modifications, substitutions, and variations to the embodiments as needed without departing from the principles and purpose of the present invention, but as long as they are within the scope of the claims of the present invention, they are protected by patent law.

Claims

1. An electric multi-station punching machine for stainless steel, characterized by: The invention comprises a punching device (1), a cleaning mechanism (4) is provided on one side of the punching device (1), the cleaning mechanism (4) comprises a guide frame (401), a fastening frame (402) is provided on one side of the guide frame (401), through holes (405) are provided on both sides of the fastening frame (402), a first fastening rope (403) and a second fastening rope (404) are provided through the interior of the through hole (405), and the punching device (1) comprises a liquid A pressure rod (101) is provided at the output end of the hydraulic rod (101), a movable plate (102) is provided below the movable plate (102), a fixed block (104) is provided below the drill rig (103), mounting rods (406) are provided on both sides of the fixed block (104), a sleeve rod (407) is provided inside the mounting rod (406), and a pull ring (409) is provided on one side of the sleeve rod (407).

2. The electric multi-station punching machine for stainless steel according to claim 1, characterized in that: The fixing block (104) is provided with a placement opening (105), and the placement opening (105) is opposite to the guide frame (401), and the guide frame (401) is a trumpet-shaped structure.

3. The electric multi-station punching machine for stainless steel according to claim 1, characterized in that: The installation rod (406), the sleeve rod (407), and the pull ring (409) are arranged in a mirror image, and the pull ring (409) is used to provide tension for the first fastening rope (403) and the second fastening rope (404).

4. The electric multi-station punching machine for stainless steel according to claim 1, characterized in that: The mounting rod (406) is provided with a plurality of mounting holes (408) which are arranged in an equidistant linear pattern and are fastened by fastening bolts to adjust the length of the sleeve rod (407).

5. The electric multi-station punching machine for stainless steel according to claim 1, characterized in that: A support frame (3) is provided below the punching device (1) for providing support force for the punching device (1).

6. The electric multi-station punching machine for stainless steel according to claim 5, characterized in that: A motor box (2) is provided on one side of the support frame (3) and is electrically connected to an external power source through a control center.

7. The electric multi-station punching machine for stainless steel according to claim 1, characterized in that: The guide frame (401) and the fastening frame (402) are made of soft cloth.