Round hole chamfering device for mold base machining
The automated design of the circular hole chamfering device for mold base processing solves the problems of high labor costs and low production efficiency caused by manual operation, realizes automated feeding, chamfering and metal debris cleaning, and improves production efficiency and processing continuity.
Patent Information
- Application Number
- CN202422034371.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-21
AI Technical Summary
The chamfering process of circular holes in existing mold base processing relies on manual operation, resulting in high labor costs, low processing efficiency and cumbersome metal debris cleaning, which affects production efficiency.
A circular hole chamfering device for mold base processing is designed, which includes an inclined table, a feeding slide, a clamping mechanism, a lifting mechanism, a chamfering mechanism and an intermittent blocking mechanism to realize automatic feeding, clamping, chamfering and automatic unloading, and integrates automatic collection of metal debris and cooling liquid.
It realizes the automatic chamfering of mold base accessories, reduces manual intervention, improves production efficiency, automatically collects metal debris and cooling liquid, and reduces labor costs and maintenance workload.
Smart Images

Figure CN223368379U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of circular hole chamfering devices, in particular to a circular hole chamfering device for mold base processing. Background Art
[0002] During the mold base processing, it is often necessary to chamfer the round holes of some mold base accessories, such as guide sleeves, to eliminate the sharp edges of the round holes on the mold base accessories, avoid the formation of stress concentration points that cause fatigue cracks in the material, and thus increase the service life of the mold;
[0003] In the prior art, when chamfering circular holes in mold base accessories, frequent manual operations are usually relied upon for feeding and unloading, which not only increases labor costs but also affects processing continuity. After one workpiece is processed, the machine needs to be stopped to retrieve the material before the next workpiece can be chamfered, resulting in low processing efficiency. In addition, during the chamfering process of the circular holes, some metal debris will be generated. These metal debris often require operators to frequently stop the machine for cleaning, which not only affects production efficiency but also increases maintenance workload.
[0004] Therefore, the existing technology has defects and needs to be improved. Utility Model Content
[0005] The technical problem to be solved by the utility model is to provide a circular hole chamfering device for mold base processing, which can automatically load and unload materials, is easy to use and effectively improves production efficiency.
[0006] To achieve this purpose, the utility model adopts the following technical solutions: a circular hole chamfering device for mold base processing, comprising a machine base, a feeding slide, a clamping mechanism, a lifting mechanism, a chamfering mechanism and an intermittent material blocking mechanism;
[0007] An inclined table is provided at one side end of the machine base, the feeding slide is provided on the inclined table, the feeding slide is provided with a chute for conveying mold base accessories, and the height of the inclined table gradually decreases along the conveying direction of the feeding slide;
[0008] The clamping mechanism is provided on both sides of the feeding slide, and is used to clamp the mold base accessories in the slide. The lifting mechanism is provided on the inclined table, and is connected to the chamfering mechanism to drive the chamfering mechanism to perform lifting and lowering adjustment. The chamfering mechanism is used to chamfer the mold base accessories in the clamping mechanism;
[0009] The intermittent material stopping mechanism is arranged at the end of the slide, and the intermittent material stopping mechanism includes a lifting rod, a positioning seat, a swing arm and a material stopping rod. The positioning seat is arranged at the side end of the inclined table below the feeding slide, and the swing arm is connected to the positioning seat through the pin shaft. The swing arm can swing up and down relative to the positioning seat, and one end of the swing arm is connected to the lifting mechanism through the lifting rod, and the material stopping rod is arranged at the other end of the swing arm. The material stopping rod blocks or releases the mold base accessories on the slide as the swing arm swings.
[0010] According to the above technical solution, the circular hole chamfering device for mold base processing further includes a blanking plate and a first collecting box;
[0011] The blanking plate is tilted at the bottom of the inclined table, and the inclination angle of the blanking plate is equal to the inclination angle of the inclined table. The first collecting box is arranged below the bottom of the blanking plate, and the first collecting box is used to collect the mold base accessories that have completed the chamfering process.
[0012] By adopting the above technical solution, in the circular hole chamfering device for mold base processing, a plurality of chip removal holes are provided on the blanking plate, and a second collection box is provided below the chip removal holes, and the second collection box is used to collect metal debris generated during the chamfering process.
[0013] According to the above technical solution, the circular hole chamfering device for mold base processing further includes a third collection box;
[0014] The bottoms of the first collecting box and the second collecting box are respectively provided with a plurality of filter holes. The third collecting box is located below the first collecting box and the second collecting box to collect the cooling liquid flowing from the filter holes.
[0015] According to the above technical solution, in the circular hole chamfering device for mold base processing, the clamping mechanism includes a first cylinder, a first slide rail, a first slide seat and a clamping arm;
[0016] The first slide rail is provided on the inclined table, and the length direction of the first slide rail is perpendicular to the length direction of the feeding slide. The first slide seat is slidably connected to the first slide rail via a first slider. The movable end of the first cylinder is connected to the first slide seat to drive the first slide seat to move along the length direction of the first slide rail.
[0017] The clamping arm is arranged on the side wall of the first slide close to the feeding slide, and the clamping arm is provided with an arc-shaped clamping opening, and the arc-shaped clamping opening is used to abut against the side wall of the mold base accessory.
[0018] According to the above technical solution, in the circular hole chamfering device for mold base processing, the lifting mechanism includes a support seat, a second cylinder and a lifting seat;
[0019] The support seat is arranged on the inclined table, the second cylinder is arranged on the support seat, and the movable end of the second cylinder is arranged upward and connected to the lifting seat, and the chamfering mechanism is arranged on the lifting seat.
[0020] According to the above technical solution, in the circular hole chamfering device for mold base processing, the chamfering mechanism includes a rotating motor, a spindle box, a rotating spindle and a chamfering cutter head;
[0021] The spindle box is arranged at the bottom of the lifting seat, the rotating spindle is rotatably connected to the spindle box, the rotating motor is arranged on the lifting seat, and the output shaft of the rotating motor is connected to the top of the rotating spindle through a pulley transmission assembly, the chamfering cutter head is connected to the bottom of the rotating spindle through a locking piece, and the chamfering cutter head is provided with a plurality of chamfering cutting edges along the circumferential direction.
[0022] According to the above technical solution, in the circular hole chamfering device for mold base processing, the lifting mechanism further includes a second slide rail and a second slide seat;
[0023] The second slide rail is vertically arranged on the side wall of the support seat, the second slide rail is connected to the second slide seat through a second sliding block, and the side wall of the spindle box is connected to the second slide seat.
[0024] Compared with the prior art, the present invention has the following beneficial effects:
[0025] The setting of the inclined table of the utility model can make the mold base accessories automatically slide along the slide groove by gravity without the need for an additional power source to push the accessories forward, thereby realizing automatic feeding. The clamping mechanism can stably clamp the mold base accessories to prevent them from deflecting during the chamfering process. The lifting mechanism can drive the chamfering mechanism to abut against the mold base accessories, prompting the chamfering mechanism to chamfer along the edge of the circular hole of the mold base accessories to eliminate sharp edges and form smooth rounded corners; the intermittent material blocking mechanism is arranged at the end of the slide groove, and when the chamfering mechanism is in a working state, the intermittent material blocking mechanism can block the mold base accessories on the slide groove to prevent them from continuing to slide; after the chamfering process of a workpiece is completed, the intermittent material blocking mechanism no longer abuts against the mold base accessories on the slide groove, so that the mold base accessories can automatically release the material, reducing the tedious operation of manual material collection and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0027] The structures, proportions, sizes, etc. depicted in the drawings of this specification are only used to match the contents disclosed in this specification so as to facilitate understanding and reading by those familiar with this technology. They are not intended to limit the conditions under which the present invention can be implemented, and therefore have no substantive technical significance. Any structural modifications, changes in proportional relationships, or adjustments in size, without affecting the efficacy and objectives that can be achieved by the present invention, should still fall within the scope of the technical contents disclosed in the present invention.
[0028] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0029] Figure 2 This is a schematic diagram of the overall structure of the utility model from another perspective;
[0030] Figure 3 This is a schematic diagram of the installation structure of the intermittent material blocking mechanism of the utility model;
[0031] Figure 4 This is a schematic structural diagram of the chamfering mechanism of the present utility model. DETAILED DESCRIPTION
[0032] In order to make the purpose, features, and advantages of the present invention more obvious and easy to understand, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the embodiments described below are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0033] In the description of the present invention, it should be understood that the terms "upper," "lower," "top," "bottom," "inner," "outer," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or elements referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. It should be noted that when a component is considered to be "connected" to another component, it may be directly connected to the other component or there may be a centrally located component.
[0034] The technical solution of the present invention will be further described below with reference to the accompanying drawings and through specific implementation methods.
[0035] like Figures 1 to 4 As shown, the embodiment of the present invention provides a circular hole chamfering device for mold base processing, comprising a machine base 1, a feeding slide 2, a clamping mechanism 3, a lifting mechanism 4, a chamfering mechanism 5 and an intermittent blocking mechanism 6;
[0036] An inclined table 10 is provided at one side end of the machine base 1, and the feeding slide 2 is provided on the inclined table 10. The feeding slide 2 is provided with a chute 20 for conveying mold base accessories, and the height of the inclined table 10 gradually decreases along the conveying direction of the feeding slide 2; the setting of the inclined table 10 can make the mold base accessories automatically slide along the chute 20 through the action of gravity, without the need for an additional power source to push the accessories forward, thereby realizing automatic feeding, reducing dependence on manual intervention, and improving production efficiency.
[0037] The clamping mechanism 3 is arranged on both sides of the feeding slide 2. The clamping mechanism 3 is used to clamp the mold base accessories in the slide 20. The lifting mechanism 4 is arranged on the inclined table 10. The lifting mechanism 4 is connected to the chamfering mechanism 5 to drive the chamfering mechanism 5 to perform lifting and lowering adjustment. The chamfering mechanism 5 is used to chamfer the mold base accessories in the clamping mechanism 3; when the mold base accessories are transported to the position of the clamping mechanism 3 under the action of gravity, the clamping mechanism 3 can stably clamp the mold base accessories to prevent them from shifting during the chamfering process. Then the lifting mechanism 4 can drive the chamfering mechanism 5 to abut against the mold base accessories, prompting the chamfering mechanism 5 to chamfer along the edge of the circular hole of the mold base accessories to eliminate sharp edges and form smooth rounded corners.
[0038] The intermittent material stopping mechanism 6 is arranged at the end of the slide 20, and the intermittent material stopping mechanism 6 includes a lifting rod 61, a positioning seat 62, a swing arm 63 and a material stopping rod 64. The positioning seat 62 is arranged at the side end of the inclined table 10 below the feeding slide 2, and the swing arm 63 is connected to the positioning seat 62 through the pin shaft. The swing arm 63 can swing up and down relative to the positioning seat 62, and one end of the swing arm 63 is connected to the lifting mechanism 4 through the lifting rod 61, and the material stopping rod 64 is arranged at the other end of the swing arm 63. The material stopping rod 64 blocks or releases the mold base accessories on the slide 20 as the swing arm 63 swings. When the chamfering mechanism 5 is in the working state, the lifting mechanism 4 will simultaneously drive the lifting rod 61 to press down, thereby driving the swing arm 63 to swing. At this time, the material blocking rod 64 is in a high position. The high-position material blocking rod 64 can block the mold base accessories on the slide 20 to prevent it from continuing to slide; when the chamfering process of a workpiece is completed, the lifting mechanism 4 can drive the chamfering mechanism 5 to move upward. At this time, the lifting rod 61 also rises at the same time, and drives the material blocking rod 64 to swing to a low position through the swing arm 63. The material blocking rod 64 in the low position is no longer in contact with the mold base accessories on the slide 20, so that the mold base accessories can automatically release the material, reducing the tedious operation of manual material collection and improving production efficiency.
[0039] like Figure 1 and Figure 2 As shown, the present invention further includes a blanking plate 71 and a first collection box 72. The blanking plate 71 is tilted at the bottom of the inclined table 10, and the tilt angle of the blanking plate 71 is equal to the tilt angle of the inclined table 10. The first collection box 72 is located below the bottom of the blanking plate 71 and is used to collect mold base parts that have completed the chamfering process. When the mold base parts are released from the chute 20, they can slide through the blanking plate 71 into the first collection box 72 for unified collection.
[0040] like Figure 2 As shown, the blanking plate 71 is further provided with a plurality of chip removal holes 710, and a second collection box 73 is located below the chip removal holes 710. The second collection box 73 is used to collect metal debris generated during the chamfering process. The chamfering process of the mold base parts generates metal debris, which slides onto the blanking plate 71 under the action of gravity and falls through the chip removal holes 710 into the second collection box 73 for automatic collection, eliminating the need for manual cleaning and improving production efficiency.
[0041] like Figure 1 and Figure 2As shown, a third collection box 74 is further included. The bottoms of the first and second collection boxes 72, 73 are each provided with a plurality of filter holes 700. The third collection box 74 is located below the first and second collection boxes 72, 73 to collect the cooling liquid flowing through the filter holes 700. When some metal chips are scattered on the blanking plate 71 and the inclined table 10, the user can flush the blanking plate 71 with water to cause the metal chips to flow under the impact of the water flow onto the blanking plate 71 and fall into the second collection box 73 through the chip removal holes 710.
[0042] like Figure 3 As shown, the clamping mechanism 3 further includes a first cylinder 31, a first slide rail 32, a first slide 33, and a clamping arm 34. The first slide rail 32 is provided on the inclined table 10, and the length direction of the first slide rail 32 is perpendicular to the length direction of the feed slide 2. The first slide 33 is slidably connected to the first slide rail 32 via a first slider. The movable end of the first cylinder 31 is connected to the first slide 33 to drive the first slide 33 to move along the length direction of the first slide rail 32. The clamping arm 34 is provided on the side wall of the first slide 33 near the feed slide 2. The clamping arm 34 is provided with an arc-shaped clamping opening 340, which is used to abut against the side wall of the mold base component. The clamping mechanism 3 drives the first slide 33 to move on the first slide rail 32 through the first cylinder 31, thereby achieving the clamping and release of the mold base component by the clamping arm 34, so that the mold base component can be accurately positioned and firmly clamped during the chamfering process, thereby improving the processing accuracy.
[0043] like Figure 2 As shown, the lifting mechanism 4 further includes a support base 41, a second cylinder 42, and a lifting base 43. The support base 41 is disposed on the inclined table 10, and the second cylinder 42 is disposed on the support base 41, with the movable end of the second cylinder 42 facing upward and connected to the lifting base 43. The chamfering mechanism 5 is disposed on the lifting base 43. The second cylinder 42 can drive the chamfering mechanism 5 to move up and down through the lifting base 43, thereby adjusting the distance between the chamfering mechanism 5 and the mold base component, so that the chamfering mechanism 5 can accurately reach the predetermined position for chamfering processing.
[0044] like Figure 4As shown, the chamfering mechanism 5 further includes a rotary motor 51, a spindle box 52, a rotary spindle 53, and a chamfering cutter head 54. The spindle box 52 is located at the bottom of the lifting base 43, and the rotary spindle 53 is rotatably connected to the spindle box 52. The rotary motor 51 is located on the lifting base 43, and the output shaft of the rotary motor 51 is connected to the top of the rotary spindle 53 via a pulley transmission assembly. The chamfering cutter head 54 is connected to the bottom of the rotary spindle 53 via a locking member. The chamfering cutter head 54 is provided with a plurality of chamfering cutting edges 541 along the circumferential direction. The rotary motor 51 can drive the rotary spindle 53 to rotate at high speed, thereby driving the chamfering cutter head 54 connected to the rotary spindle 53 to chamfer the circular holes on the mold base accessories.
[0045] like Figure 2 and Figure 4 As shown, the lifting mechanism 4 further includes a second slide rail 44 and a second slide seat 45. The second slide rail 44 is vertically arranged on the side wall of the support base 41. The second slide rail 44 is connected to the second slide seat 45 via a second slider. The side wall of the spindle box 52 is connected to the second slide seat 45. The provision of the second slide rail 44 and the second slide seat 45 can improve the lifting and lowering stability of the lifting mechanism 4 and prevent the chamfering cutter head 54 from shifting.
[0046] As described above, the above embodiments are only used to illustrate the technical solutions of the present invention, rather than to limit it. Although the present invention has been described in detail with reference to the above embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the above embodiments, or make equivalent replacements for some of the technical features therein. However, these modifications or replacements do not deviate the essence of the corresponding technical solutions from the spirit and scope of the technical solutions of the embodiments of the present invention.
Claims
1. A circular hole chamfering device for mold base processing, characterized in that: It includes a machine base, a feeding slide, a clamping mechanism, a lifting mechanism, a chamfering mechanism and an intermittent blocking mechanism; An inclined table is provided at one side end of the machine base, the feeding slide is provided on the inclined table, the feeding slide is provided with a chute for conveying mold base accessories, and the height of the inclined table gradually decreases along the conveying direction of the feeding slide; The clamping mechanism is provided on both sides of the feeding slide, and is used to clamp the mold base accessories in the slide. The lifting mechanism is provided on the inclined table, and is connected to the chamfering mechanism to drive the chamfering mechanism to perform lifting and lowering adjustment. The chamfering mechanism is used to chamfer the mold base accessories in the clamping mechanism; The intermittent material stopping mechanism is arranged at the end of the slide, and the intermittent material stopping mechanism includes a lifting rod, a positioning seat, a swing arm and a material stopping rod. The positioning seat is arranged at the side end of the inclined table below the feeding slide, and the swing arm is connected to the positioning seat through the pin shaft. The swing arm can swing up and down relative to the positioning seat, and one end of the swing arm is connected to the lifting mechanism through the lifting rod, and the material stopping rod is arranged at the other end of the swing arm. The material stopping rod blocks or releases the mold base accessories on the slide as the swing arm swings.
2. The circular hole chamfering device for mold base processing according to claim 1, characterized in that: It also includes a blanking plate and a first collecting box; The blanking plate is tilted at the bottom of the inclined table, and the inclination angle of the blanking plate is equal to the inclination angle of the inclined table. The first collecting box is arranged below the bottom of the blanking plate, and the first collecting box is used to collect the mold base accessories that have completed the chamfering process.
3. The circular hole chamfering device for mold base processing according to claim 2, characterized in that: The blanking plate is provided with a plurality of chip removal holes, and a second collection box is provided below the chip removal holes. The second collection box is used to collect metal debris generated during chamfering processing.
4. The circular hole chamfering device for mold base processing according to claim 3, characterized in that: Also included is a third collection box; The bottoms of the first collecting box and the second collecting box are respectively provided with a plurality of filter holes. The third collecting box is located below the first collecting box and the second collecting box to collect the cooling liquid flowing from the filter holes.
5. The circular hole chamfering device for mold base processing according to claim 1, characterized in that: The clamping mechanism includes a first cylinder, a first slide rail, a first slide seat and a clamping arm; The first slide rail is provided on the inclined table, and the length direction of the first slide rail is perpendicular to the length direction of the feeding slide. The first slide seat is slidably connected to the first slide rail via a first slider. The movable end of the first cylinder is connected to the first slide seat to drive the first slide seat to move along the length direction of the first slide rail. The clamping arm is arranged on the side wall of the first slide close to the feeding slide, and the clamping arm is provided with an arc-shaped clamping opening, and the arc-shaped clamping opening is used to abut against the side wall of the mold base accessory.
6. The circular hole chamfering device for mold base processing according to claim 5, characterized in that: The lifting mechanism includes a support base, a second cylinder and a lifting base; The support seat is arranged on the inclined table, the second cylinder is arranged on the support seat, and the movable end of the second cylinder is arranged upward and connected to the lifting seat, and the chamfering mechanism is arranged on the lifting seat.
7. The circular hole chamfering device for mold base processing according to claim 6, characterized in that: The chamfering mechanism includes a rotating motor, a spindle box, a rotating spindle and a chamfering cutter head; The spindle box is arranged at the bottom of the lifting seat, the rotating spindle is rotatably connected to the spindle box, the rotating motor is arranged on the lifting seat, and the output shaft of the rotating motor is connected to the top of the rotating spindle through a pulley transmission assembly, the chamfering cutter head is connected to the bottom of the rotating spindle through a locking piece, and the chamfering cutter head is provided with a plurality of chamfering cutting edges along the circumferential direction.
8. The circular hole chamfering device for mold base processing according to claim 7, characterized in that: The lifting mechanism also includes a second slide rail and a second slide seat; The second slide rail is vertically arranged on the side wall of the support seat, the second slide rail is connected to the second slide seat through a second sliding block, and the side wall of the spindle box is connected to the second slide seat.