Titanium flanging automatic welding machine
By designing an automated titanium flanging welding machine and using components such as servo motors and pneumatic chucks to achieve automated welding of titanium metal, the problem of collaborative operation requiring multiple people during titanium metal welding is solved, thereby improving welding efficiency and product consistency.
Patent Information
- Application Number
- CN202422513581.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-17
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-17
AI Technical Summary
Titanium metal is easily oxidized during welding, which requires collaborative operation by multiple people. This results in low welding efficiency, high costs, and poor product consistency.
An automatic titanium flanging welding machine was designed. It uses a servo motor-driven hollow spindle, a pneumatic chuck, a floating sealing cover, a lifting arm and other components to achieve automated welding. The controller coordinates the pneumatic valve and welding gun to provide protective gas and automatically complete the upper and lower protection of the weld.
It improves welding efficiency and product quality stability, reduces technical requirements for workers, reduces labor costs, and improves market competitiveness.
Smart Images

Figure CN223368450U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automatic welding, in particular to an automatic titanium flanging welding machine. Background Art
[0002] Due to the rapid temperature rise during arc welding, titanium welds are prone to oxidation. The actual welding process typically requires the coordinated efforts of multiple individuals: one person holding the welding torch and two individuals holding separate gas shields to provide real-time gas shielding above and below the weld seam. This requires not only skilled coordination but also extremely low welding efficiency, high production costs, and poor product consistency. Utility Model Content
[0003] The utility model provides a titanium flanging automatic welding machine, which is simple to operate and operates with numerical control intelligence, greatly reducing the professional and technical requirements for workers, saving labor, time and raw materials, and greatly improving the market competitiveness of the product.
[0004] In order to achieve the above-mentioned purpose, the present invention provides the following technical solutions: a titanium flanging automatic welding machine, comprising: a frame, a workbench is provided at the front end of the frame, a hollow spindle is vertically arranged on the workbench, and a servo motor drives the hollow spindle, an air inlet is provided at the bottom end of the hollow spindle, and the air inlet is connected to the protective gas cylinder through a first solenoid valve; a pneumatic chuck, the pneumatic chuck is arranged at the top of the hollow spindle, and the pneumatic chuck is connected to the power gas source through a second solenoid valve; a support cylinder, the support cylinder is fixedly arranged at the center of the top of the pneumatic chuck, and the center of the support cylinder is provided with a a through hole communicating with the inside of the hollow main shaft; a floating sealing cover, an air guide chamber is provided at the top of the floating sealing cover, a conduit extending to the inside of the hollow main shaft is provided in the center of the top of the air guide chamber, and a plurality of air holes are distributed at the bottom of the air guide chamber; a lifting arm, the lifting arm is located above the workbench and connected to the top of the frame, an adjustable bracket is provided at the bottom of the telescopic end of the lifting arm, and a welding gun is clamped at the free end of the adjustable bracket; a controller, the controller is arranged on one side of the frame, and the servo motor, the first solenoid valve, the second solenoid valve and the welding gun are electrically connected to the controller respectively.
[0005] Preferably, a first tray and a second tray are arranged side by side at the bottom of the rear end of the frame, and a third tray is arranged above the first tray; a welding machine body is fixed in the first tray, the shielding gas cylinder is fixed in the second tray, a wire feeder is arranged on the third tray, and the welding gun is respectively connected to the welding machine body, the wire feeder and the shielding gas cylinder through a welding handle wire.
[0006] Preferably, an annular groove is provided circumferentially on the top of the support tube, and the annular groove is connected to the interior of the hollow main shaft through a channel.
[0007] Preferably, it also includes a sealing ring, which is arranged on the outer edge of the top of the support tube.
[0008] Preferably, a cylinder is provided between the telescopic end of the lifting arm and the frame, the cylinder is connected to the power gas source through a third solenoid valve, and the third solenoid valve is electrically connected to the controller.
[0009] The beneficial effects of the present invention are as follows: compared with the traditional welding process, the titanium metal flanging automatic welding machine is far superior to the traditional welding method in terms of production efficiency, external structure, use process and the number of operators. After the welding gun position is set, the controller can control the lifting action of the lifting arm through the third solenoid valve to achieve automatic resetting after the workpiece welding is completed, meeting the needs of automated welding of the workpiece. Therefore, it is no longer necessary for multiple people to cooperate in manually positioning the weld position, nor is it necessary for multiple people to cooperate in holding a protective gas shield, thereby avoiding the problem of unsynchronized coordination among workers, which leads to the weld effect not meeting the expected effect, poor product quality stability, and low qualified rate of finished products. The titanium metal flanging automatic welding machine is simple to operate and has CNC intelligent operation, which greatly reduces the professional and technical requirements for workers, saves labor, time, and raw materials, and greatly improves the market competitiveness of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0010] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0011] Figure 1 This is a schematic diagram of the front part of the overall structure of the utility model;
[0012] Figure 2 This is a schematic diagram of the rear portion of the overall structure of the utility model;
[0013] Figure 3 It is a partial structural sectional view of the utility model.
[0014] In the figure: 1. Frame; 2. Workbench; 3. Hollow spindle; 4. Pneumatic chuck; 5. Support cylinder; 6. Floating sealing cover; 7. Conduit; 8. Lifting arm; 9. Adjustable bracket; 10. Welding gun; 11. Controller; 12. Annular groove; 13. Sealing ring; 14. First pallet; 15. Second pallet; 16. Third pallet; 17. Welding machine body; 18. Shielding gas cylinder; 19. Wire feeder; 20. Air hole. DETAILED DESCRIPTION
[0015] The following will be combined with the accompanying drawings of the present invention to clearly and completely describe the technical solution of the present invention. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts shall fall within the scope of protection of the present invention.
[0016] according to Figure 1 、 Figure 2 、 Figure 3 As shown, a titanium flanging automatic welding machine comprises: a frame 1, a workbench 2 is provided at the front end of the frame 1, a hollow spindle 3 is longitudinally arranged on the workbench 2, and a servo motor driving the hollow spindle 3, an air inlet is provided at the bottom end of the hollow spindle 3, and the air inlet is connected to the protective gas cylinder 18 through a first solenoid valve; a pneumatic chuck 4, the pneumatic chuck 4 is arranged at the top of the hollow spindle 3, and the pneumatic chuck 4 is connected to the power gas source through a second solenoid valve; a support tube 5, the support tube 5 is fixedly arranged at the center of the top of the pneumatic chuck 4, and a through hole is provided in the center of the support tube 5 that is connected to the interior of the hollow spindle 3; A floating sealing cover 6, wherein an air guide chamber is provided at the top of the floating sealing cover 6, a conduit 7 extending toward the inside of the hollow main shaft 3 is provided at the center of the top of the air guide chamber, and a plurality of air holes 20 are distributed at the bottom of the air guide chamber; a lifting arm 8, wherein the lifting arm 8 is located above the workbench 2 and is connected to the top of the frame 1, and an adjustable bracket 9 is provided at the bottom of the telescopic end of the lifting arm, and a welding gun 10 is clamped at the free end of the adjustable bracket 9; a controller 11, wherein the controller 11 is arranged on one side of the frame 1, and the servo motor, the first solenoid valve, the second solenoid valve and the welding gun 10 are electrically connected to the controller 11 respectively.
[0017] Through the above arrangement, when the flange workpiece is circumferentially welded, the pneumatic chuck 4 is first used through the controller 11 to horizontally clamp the flange workpiece, and then the straight cylindrical workpiece to be welded to the flange workpiece is positioned on the top of the flange component, and the floating sealing cover 6 passes through the straight cylindrical component through the conduit 7 and is inserted into the hollow main shaft 3. At this time, the floating sealing cover 6 uses its own gravity to press on the straight cylindrical workpiece and close the opening at the top of the straight cylindrical workpiece. The staff adjusts the lifting arm 8 so that the telescopic end is at the lower dead point, and uses the adjustable bracket 9 to put the welding gun 10 and the weld of the workpiece into position and locks the adjustable bracket 9. At this time, the setting of the automatic welding machine is completed. During the welding process, the controller 11 coordinates the servo motor, the first solenoid valve, the second solenoid valve and the welding gun 10 to complete the circumferential welding of the workpiece. In this process, the shielding gas is ejected through the welding gun 10 on the one hand to protect the top of the weld, and the floating sealing cover 6 also fills the bottom support tube 5 with shielding gas to meet the protection requirements of the bottom of the weld. Compared with the traditional welding process, the titanium metal flanging automatic welding machine is far superior in production efficiency, appearance structure, use process and number of operators. Because of the traditional welding method, it does not require multiple people to cooperate to manually locate the weld position, nor does it require multiple people to cooperate to hold the shielding gas shield, thereby avoiding the workers' coordination and synchronization, which leads to the weld effect not meeting the expected effect, poor product quality stability and low finished product qualification rate. The titanium metal flanging automatic welding machine is easy to operate and operates with intelligent numerical control, which greatly reduces the professional and technical requirements for workers, saves labor, time and raw materials, and greatly improves the market competitiveness of the product.
[0018] A first tray 14 and a second tray 15 are arranged side by side at the bottom of the rear end of the frame 1, and a third tray 16 is arranged above the first tray 14; a welding machine body 17 is fixed in the first tray 14, and the shielding gas cylinder 18 is fixed in the second tray 15, and a wire feeder 19 is arranged on the third tray 16, and the welding gun 10 is respectively connected to the welding machine body 17, the wire feeder 19 and the shielding gas cylinder 18 through the welding handle wire.
[0019] With this arrangement, the welding machine body 17, the shielding gas cylinder 18 and the wire feeder 19 are respectively placed behind the frame 1, thereby reducing the impact on the welding operation and ensuring the smooth progress of the welding work.
[0020] An annular groove 12 is circumferentially provided on the top of the support tube 5 , and the annular groove 12 is connected to the interior of the hollow main shaft 3 through a channel.
[0021] In this arrangement, the annular groove 12 also guides the shielding gas into the support tube 5 and increases the shielding gas content in the support tube 5, thereby improving the protection of the weld bottom.
[0022] It also includes a sealing ring 13, which is arranged around the top outer edge of the support tube 5.
[0023] This arrangement supports and fits the bottom of the workpiece through the sealing ring 13, thereby improving the airtightness between the bottom of the workpiece and the support tube 5 and preventing leakage of the protective gas.
[0024] A cylinder is provided between the telescopic end of the lifting arm 8 and the frame 1 . The cylinder is connected to a power gas source via a third solenoid valve, and the third solenoid valve is electrically connected to the controller 11 .
[0025] Through this setting, when the position of the welding gun 10 is set, the controller 11 can control the lifting action of the lifting arm 8 through the third solenoid valve to achieve automatic resetting after the workpiece welding is completed, meeting the automated welding requirements of the workpiece.
[0026] The above description is merely a specific embodiment of the present invention, but the scope of protection of the present invention is not limited thereto. Any modifications or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in the present invention should be included within the scope of protection of the present invention. Therefore, the scope of protection of the present invention should be based on the scope of protection of the claims.
Claims
1. A titanium flanging automatic welding machine, characterized in that: include: A frame (1), a workbench (2) is provided at the front end of the frame (1), a hollow spindle (3) is longitudinally arranged on the workbench (2), and a servo motor drives the hollow spindle (3), an air inlet is provided at the bottom end of the hollow spindle (3), and the air inlet is connected to a protective gas cylinder (18) through a first solenoid valve; A pneumatic chuck (4), the pneumatic chuck (4) being arranged on the top of the hollow main shaft (3), and the pneumatic chuck (4) being connected to a power air source via a second solenoid valve; A support cylinder (5), the support cylinder (5) is fixedly arranged at the center of the top of the pneumatic chuck (4), and a through hole communicating with the interior of the hollow main shaft (3) is provided at the center of the support cylinder (5); A floating sealing cover (6), wherein an air guide chamber is provided at the top of the floating sealing cover (6), a conduit (7) extending toward the interior of the hollow main shaft (3) is provided at the center of the top of the air guide chamber, and a plurality of air holes (20) are distributed at the bottom of the air guide chamber; A lifting arm (8), the lifting arm (8) is located above the workbench (2) and connected to the top of the frame (1), an adjustable bracket (9) is provided at the bottom of the telescopic end of the lifting arm, and a welding gun (10) is clamped at the free end of the adjustable bracket (9); A controller (11), wherein the controller (11) is arranged on one side of the frame (1), and the servo motor, the first solenoid valve, the second solenoid valve and the welding gun (10) are electrically connected to the controller (11) respectively.
2. The titanium flanging automatic welding machine according to claim 1, characterized in that: A first tray (14) and a second tray (15) are arranged in parallel at the bottom of the rear end of the frame (1), and a third tray (16) is arranged above the first tray (14); a welding machine body (17) is fixed in the first tray (14), the protective gas cylinder (18) is fixed in the second tray (15), a wire feeder (19) is arranged on the third tray (16), and a welding gun (10) is connected to the welding machine body (17), the wire feeder (19) and the protective gas cylinder (18) respectively through a welding handle wire.
3. The titanium flanging automatic welding machine according to claim 2, characterized in that: An annular groove (12) is provided circumferentially on the top of the support cylinder (5), and the annular groove (12) is connected to the interior of the hollow main shaft (3) through a channel.
4. The titanium flanging automatic welding machine according to claim 3, characterized in that: It also includes a sealing ring (13), which is arranged around the outer edge of the top of the support tube (5).
5. The titanium flanging automatic welding machine according to claim 1, characterized in that: A cylinder is provided between the telescopic end of the lifting arm (8) and the frame (1); the cylinder is connected to a power gas source via a third solenoid valve, and the third solenoid valve is electrically connected to the controller (11).