Concrete pipe pile steel mold multi-robot welding system

Abstract

The utility model discloses a multi-robot welding system for a concrete pipe pile steel die. The multi-robot welding system comprises a welding robot component, a roller carrier component and an electric control cabinet component. The welding robot part and the roller carrier part are both electrically connected with the electric control cabinet part, and the electric control cabinet part is used for controlling operation of the welding robot part and the roller carrier part; the welding robot component comprises a stand column cross beam assembly, a cantilever assembly and a welding robot. The stand column and cross beam assembly is composed of a plurality of stand columns arranged in a row and a cross beam installed above the stand columns. The cantilever assembly is composed of a plurality of cantilevers installed on the cross beam at intervals. A welding robot is mounted at the lower end of each cantilever; the roller carrier component is used for bearing the pipe die workpiece and driving the pipe die workpiece to rotate so as to facilitate welding of the pipe die workpiece. Automatic welding of the pipe pile steel die is achieved by arranging the welding robot component and the roller carrier component, the welding robot component is internally provided with the multiple welding robots to weld the pipe pile steel die at the same time, and the production efficiency is remarkably improved.

Description

Technical Field

[0001] The utility model relates to the technical field of pipe pile steel mold welding, in particular to a multi-robot welding system for concrete pipe pile steel molds. Background Art

[0002] Concrete pile steel molds are a key component of prefabricated concrete production in the construction industry. These are typical parametric products, typically customized as segmented or integral forms based on customer requirements. Their structural dimensions primarily vary in diameter and length.

[0003] At present, the welding process of concrete pipe pile steel molds is completed manually, with high workload intensity and low production efficiency. The welded products have poor consistency and unstable welding quality. Summary of the Invention

[0004] In view of this, the utility model provides a multi-robot welding system for concrete pipe pile steel molds, which can realize automatic welding of pipe pile steel molds without manual participation.

[0005] To achieve the above purpose, the present invention provides the following technical solutions:

[0006] A multi-robot welding system for concrete pipe pile steel moulds comprises a welding robot component, a roller frame component and an electric control cabinet component.

[0007] Among them, the welding robot components and the roller frame components are electrically connected to the electric control cabinet components, and the electric control cabinet components are used to control the operation of the welding robot components and the roller frame components; the welding robot components include a column-beam assembly, a cantilever assembly and a welding robot; the column-beam assembly consists of a plurality of columns arranged in a row and a beam installed above the columns; the cantilever assembly consists of a plurality of cantilevers installed on the beam at intervals; a welding robot is installed at the lower end of each cantilever; the roller frame components are used to carry the pipe mold workpiece and drive the pipe mold workpiece to rotate, so as to facilitate the welding of the pipe mold workpiece.

[0008] Preferably, the welding robot components also include a wire feeder assembly and a gun cleaning and wire cutting station. The wire feeder assembly is installed on the side of each cantilever, and a plurality of gun cleaning and wire cutting stations are provided on the side of each column. A welding gun is provided on the welding robot, and the wire feeder assembly is used to stably feed welding wire to the welding gun, and the gun cleaning and wire cutting station is used to clean the welding gun or trim the welding wire on the welding gun.

[0009] Preferably, the welding robot component further includes a wire trough assembly, which is installed behind the column and crossbeam assembly and is used for cable installation.

[0010] Preferably, the welding robot component further includes a welding gun cable hanging assembly, and the front end of each cantilever is equipped with the welding gun cable hanging assembly, and the welding gun cable hanging assembly is used to pull the cable of the welding gun.

[0011] Preferably, the welding robot component further includes a maintenance ladder assembly, which is arranged at the end of the column and beam assembly to facilitate maintenance and repair of the equipment.

[0012] Preferably, the roller frame components are provided with two sets, which are parallel to the arrangement direction of the columns, and the two sets of the roller frame components are symmetrically arranged; the roller frame components include a ground rail frame, a linear guide rail, a slide, a driven roller, a cylinder, an active roller and a support frame; the linear guide rails are provided on the left and right sides of the ground rail frame, the slide slides and slides with the linear guide rails through a slider, the cylinder is installed on the ground rail frame, the end guide rod of the cylinder is connected to the slide, and the cylinder is used to drive the slide to slide; the support frame is provided on the slide, and roller bases are provided at both ends of the support frame, the driven roller is installed on one of the roller bases through a bearing, the side of the driven roller contacts with a copper carbon brush, and the copper carbon brush is electrically connected to the welding power supply in the electric control cabinet component, the active roller is installed on the other roller base through a bearing, and the active roller is driven by a drive motor.

[0013] Preferably, the roller frame component further includes a drag chain, which is fixed to the side of the ground rail frame to facilitate the installation of cables.

[0014] Preferably, the support frame is a slide, and the length of the slide can be adjusted to adjust the gap between the driving roller and the driven roller.

[0015] Preferably, the concrete pipe pile steel mold multi-robot welding system also includes a dust removal component, which includes a dust collector, a dust removal pipe and a dust removal hood. The dust removal pipe is connected to the dust collector, and a plurality of suction interfaces are arranged at intervals on the dust removal pipe. The dust removal hood is provided with a plurality of mounting through holes that match the plurality of suction interfaces one by one. The dust removal hood is arranged above the roller frame component.

[0016] Compared with the existing technology, the present application discloses a multi-robot welding system for concrete pipe pile steel molds, which realizes automatic welding of pipe pile steel molds by setting up welding robot components and roller frame components. The welding robot components are equipped with multiple welding robots to weld the pipe pile steel molds at the same time, which significantly improves production efficiency.

[0017] Additional aspects and advantages of the present invention will be given in part in the following description and will become apparent from the following description or learned through practice of the present invention. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 2 is a front view of a multi-robot welding system for concrete pipe pile steel molds disclosed in an embodiment of the present application;

[0019] Figure 2 1 is a top view of a multi-robot welding system for concrete pipe pile steel molds disclosed in an embodiment of the present application;

[0020] Figure 3 This is a left side view of the concrete pipe pile steel mold multi-robot welding system disclosed in the embodiments of the present application;

[0021] Figure 4 Schematic diagram of the structure of the welding robot components of the multi-robot welding system for concrete pipe pile steel molds disclosed in the embodiments of the present application;

[0022] Figure 5 Schematic diagram of the structure of the roller frame component of the multi-robot welding system for concrete pipe pile steel molds disclosed in the embodiments of the present application;

[0023] Figure 6 It is a structural schematic diagram of the dust removal components of the concrete pipe pile steel mold multi-robot welding system disclosed in the embodiment of the present application.

[0024] Reference numerals:

[0025] 1. Welding robot components; 11. Column and crossbeam assembly; 12. Cantilever assembly; 13. Welding robot; 14. Wire feeder assembly; 15. Gun cleaning and wire cutting station; 16. Wire duct assembly; 17. Welding gun cable suspension assembly; 18. Maintenance ladder assembly; 111. Column; 112. Crossbeam; 121. Cantilever;

[0026] 2. Roller frame components; 21. Ground rail frame; 22. Linear guide rail; 23. Slide; 24. Driven roller; 25. Cylinder; 26. Active roller; 27. Slide; 28. Drag chain;

[0027] 3. Dust removal components; 31. Dust collector; 32. Dust removal duct; 32. Dust hood;

[0028] 4. Electric control cabinet components. DETAILED DESCRIPTION

[0029] The utility model discloses a multi-robot welding system for concrete pipe pile steel moulds, which can realize automatic welding of the pipe pile steel moulds without manual participation.

[0030] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to explain the present invention, and should not be construed as limiting the present invention.

[0031] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of the technical features being referred to. Thus, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.

[0032] Reference below Figures 1 to 6 The present invention describes a multi-robot welding system for concrete pipe pile steel molds in an embodiment.

[0033] The embodiment of the present application discloses a multi-robot welding system for concrete pipe pile steel molds, including: a welding robot component 1, a roller frame component 2 and an electric control cabinet component 4.

[0034] Among them, the welding robot component 1 and the roller frame component 2 are both electrically connected to the electric control cabinet component 4, and the electric control cabinet component 4 is used to control the operation of the welding robot component 1 and the roller frame component 2; the welding robot component 1 includes a column-beam assembly 11, a cantilever assembly 12 and a welding robot 13; the column-beam assembly 11 is composed of a plurality of columns 111 arranged in a row and a beam 112 installed above the columns 111; the cantilever assembly 12 is composed of a plurality of cantilevers 121 installed on the beam 112 at intervals; a welding robot 13 is installed at the lower end of each cantilever 121; the roller frame component 2 is used to carry the pipe mold workpiece and drive the pipe mold workpiece to rotate, so as to facilitate the welding of the pipe mold workpiece.

[0035] The present application realizes automatic welding of pipe pile steel molds by setting up a welding robot component 1 and a roller frame component 2, wherein the welding robot component 1 is provided with multiple welding robots 13 to weld the pipe pile steel molds at the same time, which significantly improves production efficiency.

[0036] In some embodiments, for example Figure 4 As shown, the welding robot component 1 also includes a wire feeder assembly 14 and a gun cleaning and wire cutting station 15. A wire feeder assembly 14 is installed on the side of each cantilever 121, and a plurality of gun cleaning and wire cutting stations 15 are provided on the side of each column 111; a welding gun is provided on the welding robot 13, the wire feeder assembly 14 is used to stably feed welding wire to the welding gun, and the gun cleaning and wire cutting station 15 is used to clean the welding gun or trim the welding wire on the welding gun.

[0037] In some embodiments, for example Figure 4 As shown, the welding robot component 1 further includes a wire trough assembly 16, which is installed behind the column beam assembly 11 and is used for cable installation. The wire trough assembly 16 can accommodate cables, making the cable arrangement more orderly.

[0038] In some embodiments, for example Figure 4 As shown, the welding robot component 1 also includes a welding gun cable suspension assembly 17. A welding gun cable suspension assembly 17 is installed at the front end of each cantilever 121. The welding gun cable suspension assembly 17 is used to pull the cable of the welding gun to prevent the cable of the welding gun from falling off and affecting the welding process.

[0039] In some embodiments, for example Figure 4 As shown, the welding robot component 1 further includes a maintenance ladder assembly 18 , which is disposed at the end of the column and crossbeam assembly 11 to facilitate maintenance and repair of the equipment.

[0040] In some embodiments, for example Figure 5 As shown, the roller frame component 2 is provided with two sets, which are parallel to the arrangement direction of the columns 111, and the two sets of roller frame components 2 are symmetrically arranged; the roller frame component 2 includes a ground rail frame 21, a linear guide rail 22, a slide 23, a driven roller 24, a cylinder 25, a driving roller 26 and a support frame; linear guide rails 22 are provided on the left and right sides of the ground rail frame 21, the slide 23 slides with the linear guide rail 22 through a slider, the cylinder 25 is installed on the ground rail frame 21, and the end guide rod of the cylinder 25 is connected to the slide 23, and the cylinder 25 is used to drive the slide 23 to slide; the support frame is provided on the slide 23, and roller bases are provided at both ends of the support frame, the driven roller 24 is installed on one of the roller bases through a bearing, the side of the driven roller 24 is in contact with a copper carbon brush, and the copper carbon brush is electrically connected to the welding power supply in the electric control cabinet component 4, the driving roller 26 is installed on the other roller base through a bearing, and the driving roller 26 is driven by a drive motor.

[0041] The support frame is used to support the running wheels of the pipe mold workpiece. A pneumatic cylinder 25 drives the slide 23 to slide on the linear guide 22, allowing the spacing between the two sets of support frames in the roller frame assembly 2 to be adjusted, thereby accommodating pipe mold workpieces of different specifications. The active roller 26 rotates under the action of the drive motor, driving the pipe mold workpiece to rotate synchronously. The driven roller 24 can follow the pipe mold workpiece, which not only makes the pipe mold workpiece rotate more smoothly, but also limits and supports the pipe mold workpiece. The side of the driven roller 24 contacts the copper carbon brush to form a welding circuit. Specifically, the welding robot 13, the pipe mold workpiece, the driven roller 24, the copper carbon brush, and the welding power supply in the electrical control cabinet assembly 4 form a welding circuit.

[0042] In some embodiments, the driving rollers 26 and the driven rollers 24 in the two sets of roller frame components 2 are coaxially arranged.

[0043] In some embodiments, for example Figure 5 As shown, the roller frame component 2 further includes a drag chain 28, which is fixed on the side of the ground rail frame 21 to facilitate the installation of cables.

[0044] In some embodiments, for example Figure 5 As shown, the support frame is a slide 27, and the slide 27 can be adjusted in length to adjust the gap between the active roller 26 and the driven roller 24, so as to adapt to pipe mold workpieces of different diameters.

[0045] In some embodiments, for example Figure 6 As shown, the concrete pipe pile steel mold multi-robot welding system also includes a dust removal component 3, which includes a dust collector 31, a dust removal pipe 32 and a dust removal hood 32. The dust removal pipe 32 is connected to the dust collector 31, and a plurality of suction interfaces are arranged at intervals on the dust removal pipe 32. The dust removal hood 32 is provided with a plurality of mounting through holes that match the plurality of suction interfaces one by one. The dust removal hood 32 is provided above the roller frame component 2.

[0046] The provision of the dust removal component 3 can effectively protect the environment and make the production environment meet environmental protection production requirements.

[0047] Other structures and operations of the multi-robot welding system for concrete pipe pile steel molds according to the embodiment of the present invention are well known to ordinary technicians in this field and will not be described in detail here.

[0048] In the description of this specification, the description with reference to the terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" means that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present invention. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in a suitable manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification and features of different embodiments or examples without contradiction.

[0049] Although the embodiments of the present invention have been shown and described, those skilled in the art will appreciate that various changes, modifications, substitutions and variations may be made to the embodiments without departing from the principles and purpose of the present invention, and that the scope of the present invention is defined by the claims and their equivalents.

Claims

1. A multi-robot welding system for concrete pipe pile steel molds, characterized in that: include: Welding robot parts, roller frame parts and electric control cabinet parts; The welding robot component and the roller frame component are both electrically connected to the electric control cabinet component, and the electric control cabinet component is used to control the operation of the welding robot component and the roller frame component; The welding robot components include a column-beam assembly, a cantilever assembly and a welding robot; the column-beam assembly consists of a plurality of columns arranged in a row and a beam installed above the columns; the cantilever assembly consists of a plurality of cantilevers installed on the beam at intervals; the lower end of each cantilever is installed with the welding robot; the roller frame component is used to carry the pipe mold workpiece and drive the pipe mold workpiece to rotate, so as to facilitate the welding of the pipe mold workpiece.

2. The concrete pipe pile steel mold multi-robot welding system according to claim 1 is characterized in that: The welding robot components also include a wire feeder assembly and a gun cleaning and wire cutting station. The wire feeder assembly is installed on the side of each cantilever, and a plurality of gun cleaning and wire cutting stations are provided on the side of each column. The welding robot is provided with a welding gun, the wire feeder assembly is used for stably feeding welding wire to the welding gun, and the gun cleaning and wire cutting station is used for cleaning the welding gun or trimming the welding wire on the welding gun.

3. The concrete pipe pile steel mold multi-robot welding system according to claim 1 is characterized in that: The welding robot component further includes a wire trough assembly, which is installed behind the column and crossbeam assembly and is used for cable installation.

4. The concrete pipe pile steel mold multi-robot welding system according to claim 1 is characterized in that: The welding robot component further includes a welding gun cable hanging assembly. The front end of each cantilever is equipped with the welding gun cable hanging assembly, and the welding gun cable hanging assembly is used to pull the cable of the welding gun.

5. The concrete pipe pile steel mold multi-robot welding system according to claim 1 is characterized in that: The welding robot component also includes a maintenance ladder assembly, which is arranged at the end of the column and beam assembly to facilitate maintenance and repair of the equipment.

6. The concrete pipe pile steel mold multi-robot welding system according to claim 1 is characterized in that: The roller frame components are provided with two sets, which are parallel to the arrangement direction of the columns, and the two sets of roller frame components are symmetrically arranged; the roller frame components include a ground rail frame, a linear guide rail, a slide, a driven roller, a cylinder, a driving roller and a support frame; The linear guide rails are provided on both the left and right sides of the floor rail frame, the slide plate is slidably engaged with the linear guide rails via a slider, the cylinder is mounted on the floor rail frame, the end guide rod of the cylinder is connected to the slide plate, and the cylinder is used to drive the slide plate to slide; The support frame is arranged on the slide, and roller bases are provided at both ends of the support frame. The driven roller is installed on one of the roller bases through a bearing. The side of the driven roller is in contact with a copper carbon brush, and the copper carbon brush is electrically connected to the welding power supply in the electric control cabinet component. The driving roller is installed on the other roller base through a bearing, and the driving roller is driven by a drive motor.

7. The concrete pipe pile steel mold multi-robot welding system according to claim 6 is characterized in that: The roller frame component also includes a drag chain, which is fixed to the side of the ground rail frame to facilitate the installation of cables.

8. The concrete pipe pile steel mold multi-robot welding system according to claim 6 is characterized in that: The support frame is a slide frame, and the length of the slide frame can be adjusted to adjust the gap between the driving roller and the driven roller.

9. The concrete pipe pile steel mold multi-robot welding system according to claim 1, characterized in that: It also includes a dust removal component, which includes a dust collector, a dust removal pipe and a dust removal hood. The dust removal pipe is connected to the dust collector. A plurality of suction interfaces are spaced apart on the dust removal pipe. A plurality of mounting through holes that match the plurality of suction interfaces are provided on the dust removal hood. The dust removal hood is arranged above the roller frame component.

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