Self-adaptive adjusting device for high-pressure rust removal cleaning disc
By designing an adaptive adjustment device for the high-pressure rust removal cleaning disc, the cleaning disc can be deflected in four directions, solving the problem of limited adaptive adjustment range of the cleaning disc and improving the cleaning effect and equipment life.
Patent Information
- Application Number
- CN202422641458.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-31
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-31
AI Technical Summary
The existing cleaning disc can only deflect in two directions and has a limited adaptive adjustment range, resulting in poor fit between the cleaning disc and the hull and insufficient cleaning capacity.
An adaptive adjustment device for a high-pressure rust removal cleaning disc is designed. The deflection of the cleaning disc in four directions is achieved through the vertical connection of the first fixed shaft and the second fixed shaft, and the bearing performance is improved through the lubricating oil filling hole.
The adaptive adjustment capability of the cleaning disc is improved, the fit with the hull is improved, the dirt and rust removal capability is enhanced, and the service life of the equipment is extended.
Smart Images

Figure CN223369171U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of ultra-high pressure water jet equipment, and in particular relates to a self-adaptive adjustment device for a high-pressure rust removal and cleaning disc. Background Art
[0002] With the development of technology, dock cleaning equipment is usually used to remove rust and clean the bottom and low side walls of ships using ultra-high-pressure water jet technology. For example, the utility model patent with authorization announcement number CN209207263U discloses a rotating high-pressure water jet rust removal device, which includes a U-shaped first rotating frame and a rectangular second rotating frame. The first rotating frame and the second rotating frame are connected by rotation to achieve adaptive adjustment of the angle of the cleaning disc itself along different arc surfaces. However, the cleaning disc can only deflect in two directions (left and right or front and back) of the second rotating frame, and cannot achieve deflection in four directions (front and back, left and right). As a result, its adaptive adjustment range is limited, and the cleaning disc does not fit well with the hull, which leads to insufficient cleaning capacity. Utility Model Content
[0003] In response to the deficiencies in the background technology, the utility model provides a high-pressure rust removal cleaning disc adaptive adjustment device, which can realize the deflection of the cleaning disc in four directions, effectively improving the adaptive adjustment ability of the cleaning disc, improving the fit between the cleaning disc and the hull, and enhancing the dirt and rust removal ability.
[0004] To achieve the above objectives, the technical solutions of this utility model are as follows:
[0005] A high-pressure rust removal cleaning disc adaptive adjustment device is characterized in that it includes a cleaning arm, a first fixed shaft, a second fixed shaft, a cleaning rack, and a cleaning disc. The first fixed shaft and the second fixed shaft are an integral structure and are perpendicular to each other. The first fixed shaft is externally rotatably connected to a first shaft sleeve, and the second fixed shaft is externally rotatably connected to a second shaft sleeve. The first shaft sleeve is connected to the cleaning arm, the second shaft sleeve is connected to the cleaning rack, and the cleaning rack is connected to the cleaning disc.
[0006] Preferably, a lubricating oil filling hole is provided on one side of the connection part of the first fixed shaft and the second fixed shaft, and a primary diversion hole is provided inside the first fixed shaft and the second fixed shaft respectively, one end of each of the primary diversion holes is connected to the lubricating oil filling hole, and the other end is connected to a plurality of secondary diversion holes provided in the first fixed shaft or the second fixed shaft, and the connection part of the first bushing and the first fixed shaft, and the connection part of the second bushing and the second fixed shaft are respectively connected to the corresponding secondary diversion holes.
[0007] Preferably, a plug is threadedly connected to the orifice of the lubricating oil filling hole.
[0008] Preferably, the overall structure of the first fixed shaft and the second fixed shaft is cross-shaped. The number of the first shaft sleeves and the second shaft sleeves is two each. The two first shaft sleeves are symmetrically distributed at both ends of the first fixed shaft, and the two second shaft sleeves are symmetrically distributed at both ends of the second fixed shaft.
[0009] Preferably, the first shaft sleeve and the cleaning arm are assembled and connected by bolts or screws, and the second shaft sleeve and the cleaning rack are assembled and connected by bolts or screws.
[0010] Preferably, the number of the cleaning discs is three. The three cleaning discs are located in the same plane and are distributed in a "pin" shape.
[0011] Preferably, side shafts are symmetrically connected to both sides of each cleaning disc. Each side shaft is rotationally connected to the cleaning rack, and the side shafts on the three cleaning discs are parallel to each other.
[0012] Compared with the prior art, the beneficial effects of the present utility model are as follows:
[0013] (1) The present utility model can achieve the deflection of the cleaning disc in four directions, effectively improving the adaptive adjustment ability of the cleaning disc, improving the fitting effect between the cleaning disc and the hull, and enhancing the ability of cleaning and rust removal;
[0014] (2) The present utility model can regularly inject lubricating oil between the first fixed shaft and the first shaft sleeve and between the second fixed shaft and the second shaft sleeve through the lubricating oil filling hole, improving the working performance of the bearing and extending the service life of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] By reading the detailed description of the non-restrictive embodiments with reference to the following drawings, other features, objects, and advantages of the present utility model will become more apparent.
[0016] Figure 1 is a schematic structural diagram of the present utility model;
[0017] Figure 2 is a schematic top view structural diagram of the present utility model;
[0018] Figure 3 is a schematic structural diagram of the connection between two fixed shafts and two shaft sleeves of the present utility model;
[0019] Figure 4 is for the present utility model Figure 3 of the schematic top view structural diagram;
[0020] Figure 5 is for the present utility model Figure 4 in the schematic cross-sectional structural diagram taken along the A-A direction;
[0021] Figure 6 is a schematic use structural diagram of the present utility model;
[0022] In the figure: 1. cleaning arm, 2. first fixed shaft, 3. second fixed shaft, 4. cleaning rack, 5. cleaning plate, 6. first shaft sleeve, 7. second shaft sleeve, 8. lubricating oil filling hole, 9. first diverter hole, 10. second diverter hole, 11. plug, 12. bolt or screw, 13. side shaft, 14. four-wheel vehicle. DETAILED DESCRIPTION
[0023] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0024] In the description of the present invention, it should be understood that the terms "middle", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.
[0025] In this utility model, unless otherwise specified or limited, the terms "disposed," "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed or detachable connections, mechanical connections, direct connections, or indirect connections through an intermediary. Those skilled in the art will understand the specific meanings of these terms in this utility model based on specific circumstances.
[0026] like Figure 1As shown in the figure, a high-pressure rust removal and cleaning disc adaptive adjustment device includes a cleaning arm 1, a first fixed shaft 2, a second fixed shaft 3, a cleaning frame 4, and a cleaning disc 5. The structure of the cleaning arm adopts the structure shown in the utility model patent with the patent number CN202021091955.X. By controlling the position of the cleaning arm, the cleaning and rust removal position of the cleaning disc can be adjusted. The specific structure will not be elaborated here. The first fixed shaft and the second fixed shaft are of an integral structure and perpendicular to each other. A first shaft sleeve 6 is rotatably connected to the outside of the first fixed shaft, and a second shaft sleeve 7 is rotatably connected to the outside of the second fixed shaft. The first shaft sleeve is connected to the cleaning arm, which can make the cleaning frame drive the cleaning disc to swing left and right in the direction of the cleaning arm. The second shaft sleeve is connected to the cleaning frame, and the cleaning frame is connected to the cleaning disc, which can make the cleaning frame drive the cleaning disc to swing back and forth in the direction of the cleaning arm, that is, to realize the deflection of the cleaning disc in four directions, effectively improving the adaptive adjustment ability of the cleaning disc, improving the fitting effect between the cleaning disc and the hull, and enhancing the ability of cleaning and rust removal. The first shaft sleeve and the cleaning arm are assembled and connected by bolts or screws 12, and the second shaft sleeve and the cleaning frame are assembled and connected by bolts or screws, which is convenient for the disassembly and assembly among the cleaning frame, the cleaning arm, the first shaft sleeve and the second shaft sleeve. Combined with Figure 2 As shown in the figure, the number of cleaning discs is three. The three cleaning discs are located in the same plane and distributed in a "pin" shape, which can effectively increase the cleaning area and enhance the cleaning and rust removal efficiency and ability. Symmetrically connected to both sides of each cleaning disc are side shafts 13. Each side shaft is rotatably connected to the cleaning frame. The side shafts on the three cleaning discs are parallel to each other, further improving the adaptive performance of the cleaning discs.
[0027] Combined with Figure 1 、 Figure 3 and Figure 4 As shown in the figure, in order to improve the stability and safety of the overall structure, the overall structure of the first fixed shaft and the second fixed shaft is cross-shaped. The number of both the first shaft sleeve and the second shaft sleeve is two. The two first shaft sleeves are symmetrically distributed at both ends of the first fixed shaft, and the two second shaft sleeves are symmetrically distributed at both ends of the second fixed shaft.
[0028] Combined with Figure 3 、 Figure 4 and Figure 5As shown, a lubricating oil filling hole 8 is provided on one side of the connection between the first fixed shaft and the second fixed shaft, and a first-level diversion hole 9 is provided inside each of the first fixed shaft and the second fixed shaft. One end of each first-level diversion hole is connected to the lubricating oil filling hole, and the other end is connected to multiple second-level diversion holes 10 provided in the first fixed shaft or the second fixed shaft. The connection between the first sleeve and the first fixed shaft, and the connection between the second sleeve and the second fixed shaft are respectively connected to the corresponding second-level diversion holes. The staff can regularly add lubricating oil to the lubricating oil filling hole. The lubricating oil enters the first-level diversion hole along the lubricating oil filling hole, and is then diverted from the first-level diversion hole to the second-level diversion hole, thereby effectively improving the working performance of the bearings between the first sleeve and the first fixed shaft and between the second sleeve and the second fixed shaft, and extending the service life of the equipment. In order to prevent debris or dust from entering the lubricating oil filling hole, a plug 11 is threadedly connected to the orifice of the lubricating oil filling hole for easy disassembly and assembly.
[0029] The working principle of this utility model is as follows:
[0030] like Figure 6 As shown, the utility model is installed on the front end of a four-wheeled vehicle (as shown in the utility model patent with patent number CN202021091955.X), and the cleaning arm 1 is controlled to rise and fall or move left and right to adjust the position of the cleaning disc 5. When one side of the cleaning disc 5 contacts the surface of the ship, the cleaning disc 5 will use the rotational connection between the first fixed shaft 2 and the first shaft sleeve 6, the rotational connection between the second fixed shaft 3 and the second shaft sleeve 7, and the rotational connection between the side shaft 13 and the cleaning frame 4 to achieve adaptive adjustment of the angle along different curved surfaces, so that the opening of the cleaning disc 5 is closely fitted with the surface of the hull, thereby improving the cleaning effect.
[0031] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. It is obvious to those skilled in the art that the present invention is not limited to the details of the above exemplary embodiments and that the present invention can be implemented in other specific forms without departing from the spirit or basic characteristics of the present invention. Therefore, from all perspectives, the embodiments should be regarded as illustrative and non-restrictive. The scope of the present invention is defined by the appended claims rather than the above description, and it is intended that all changes that come within the meaning and range of equivalents of the claims be included in the present invention.
Claims
1. A high-pressure rust removal and cleaning disc adaptive adjustment device, characterized by: It includes a cleaning arm, a first fixed shaft, a second fixed shaft, a cleaning rack, and a cleaning disc. The first fixed shaft and the second fixed shaft are of an integral structure and perpendicular to each other. A first shaft sleeve is rotatably connected to the outside of the first fixed shaft, and a second shaft sleeve is rotatably connected to the outside of the second fixed shaft. The first shaft sleeve is connected to the cleaning arm, the second shaft sleeve is connected to the cleaning rack, and the cleaning rack is connected to the cleaning disc.
2. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 1, characterized in that: On one side of the connecting part of the first fixed shaft and the second fixed shaft, a lubricating oil filling hole is provided. First-stage shunt holes are respectively provided inside the first fixed shaft and the second fixed shaft. One end of each first-stage shunt hole is communicated with the lubricating oil filling hole, and the other end is communicated with a plurality of second-stage shunt holes provided in the first fixed shaft or the second fixed shaft. The connecting parts of the first shaft sleeve and the first fixed shaft and the connecting parts of the second shaft sleeve and the second fixed shaft are respectively communicated with the corresponding second-stage shunt holes.
3. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 2, characterized in that: A plug is threadedly connected to the orifice of the lubricating oil filling hole.
4. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 1, characterized in that: The overall structure of the first fixed shaft and the second fixed shaft is cross-shaped. The number of the first shaft sleeves and the second shaft sleeves is two each. The two first shaft sleeves are symmetrically distributed at both ends of the first fixed shaft, and the two second shaft sleeves are symmetrically distributed at both ends of the second fixed shaft.
5. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 1, characterized in that: The first shaft sleeve and the cleaning arm are assembled and connected by bolts or screws, and the second shaft sleeve and the cleaning rack are assembled and connected by bolts or screws.
6. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 1, characterized in that: The number of the cleaning discs is three, and the three cleaning discs are located in the same plane and distributed in a "pin" shape.
7. The self-adaptive adjustment device for a high-pressure rust removal cleaning disc according to claim 6, characterized in that: On both sides of each cleaning disc, side shafts are symmetrically connected. Each side shaft is rotatably connected to the cleaning rack, and the side shafts on the three cleaning discs are parallel to each other.
Citation Information
Patent Citations
Rotary high-pressure water spraying rust removal device
CN209207263U
Four-wheel cleaning vehicle
CN212861816U