Spring steel shot cleaning mechanism
By designing a spring steel shot cleaning mechanism, using a clamping seat and an air gun to clean both ends of the spring, and combining it with a slide rail and a material collection box for collection, the problem of steel shot residue caused by workers holding the spring for a long time is solved, and the cleaning efficiency and spring performance are improved.
Patent Information
- Application Number
- CN202422695855.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-05
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-05
AI Technical Summary
In the prior art, when workers manually clean the steel shots remaining on the inner wall of the spring, holding the spring for a long time results in a reduction in high-pressure airflow and a high rate of steel shot residue, which affects the performance and stability of the spring.
A spring steel shot cleaning mechanism is designed, which includes a platform, a clamping seat, an air gun, a support block and a clamping piece. The spring is fixed by the clamping seat, and the air gun is used to clean both ends of the spring. The combination of a slide rail and a collecting box simplifies the collection process, reduces the holding time and steel shot residue.
The time for workers to hold the spring is reduced, the residual rate of steel shots on the side wall of the spring is reduced, and the cleaning efficiency and the operating convenience of the workers are improved.
Smart Images
Figure CN223369173U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of spring cleaning mechanisms, and in particular to a spring steel shot cleaning mechanism. Background Art
[0002] During the factory production process, the finished springs need to be shot blasted to increase the fatigue life of the springs and reduce the possibility of abnormal operation of the springs during later use. However, during the shot blasting process, steel shots remain on the side walls of the springs, causing the geometric shape of the springs to change, ultimately affecting the working performance and stability of the springs.
[0003] The existing method of cleaning steel shots is to use a high-pressure air pipe to remove the steel shots stuck in the spring. The worker holds the spring in one hand and the high-pressure air pipe in the other hand to clean the spring. At this time, the high-pressure air blows the inside of the spring, and the high-speed flow of gas is used to blow out the steel shots remaining on the side wall of the spring. This method can effectively clean the small space inside the spring.
[0004] The above method of cleaning the steel shots remaining on the inner wall of the spring requires the worker to hold the spring for a long time. When the worker's arms become sore, the angle of the spring held by the worker changes. At this time, the high-pressure airflow flowing through the spring gap is reduced, and the steel shots remain on the side wall of the spring, thereby reducing the performance of the spring. There is room for improvement. Utility Model Content
[0005] In order to reduce the time that workers hold the spring and reduce the residual rate of steel shots on the side walls of the spring, the present application provides a spring steel shot cleaning mechanism.
[0006] This application provides a spring steel shot cleaning mechanism, which adopts the following technical solutions:
[0007] A spring steel shot cleaning mechanism includes a platform, a clamping seat and an air gun, wherein the clamping seat is installed on the side wall of the platform, the air gun is installed on the side wall of the platform, the side wall of the clamping seat is installed with a support block, the side wall of the support block is installed with a clamping piece, the clamping piece is away from the support block, and the side wall of the clamping piece is close to the inner wall of the spring.
[0008] By adopting the above technical solution, when the staff cleans the steel shots on the side wall of the spring, the staff places the platform on the work table, then installs the support block on the side wall of the clamping seat, and clamps the spring on the side wall of the clamping piece. At this time, one end of the spring is close to the support block and the other end of the spring is away from the clamping piece. The staff operates the air gun to clean the two ends of the spring respectively. This setting reduces the time the staff holds the spring and reduces the residual rate of steel shots on the side wall of the spring.
[0009] Optionally, a clamping block is installed on the side wall of the clamping seat, and the clamping block slides on the side wall of the clamping seat. One side of the support block abuts against the side wall of the clamping seat, and the other side of the support block abuts against the side wall of the clamping block. A push-pull rod is installed on the side wall of the clamping seat, and the push-pull rod is used to lock the clamping block from sliding on the side wall of the clamping seat.
[0010] By adopting the above technical solution, when the staff cleans the spring, the staff installs the support block between the clamping block and the clamping seat. At this time, the staff controls the side wall of the clamping block to abut against the side wall of the support block through the push-pull rod. At this time, the possibility of the support block sliding out on the side wall of the clamping block is reduced, which increases the stability of the spring clamped on the side wall of the clamping piece, making it easier for the staff to carry out cleaning work.
[0011] Optionally, a slide rail is installed on the side wall of the platform, a material receiving box is installed at one end of the slide rail, and the other end of the slide rail is close to the clamping piece.
[0012] By adopting the above technical solution, when the staff completes the cleaning of the spring side wall, the staff will remove the spring from the side wall of the clamping piece. The spring falls into the slide rail under its own gravity and then slides into the material collection box. This setting simplifies the spring collection process and improves the work efficiency of the staff.
[0013] Optionally, the side wall of the support block is slidably connected to a support plate, the locking plate is fixed to one end of the support plate away from the support block, the side wall of the support block is bolted to a friction block, and the side wall of the friction block abuts against the side wall of the support plate.
[0014] By adopting the above technical solution, when the staff cleans springs of different sizes, the staff controls the support plate to slide on the side wall of the support block. After the adjustment is completed, the staff tightens the friction block with bolts. At this time, the support plate is fixed to the side wall of the support block under the action of the friction block. At this time, the clamping plate is suitable for springs of different sizes, which increases the working range of the spring steel shot cleaning mechanism.
[0015] Optionally, a clamping frame is installed on the side wall of the clamping block, the side wall of the clamping frame abuts against the side wall of the air gun, and the clamping frame is close to the supporting block.
[0016] By adopting the above technical solution, when the staff uses an air gun to clean the steel shots remaining on the side wall of the spring, the staff only needs to adjust the position of the air gun through the card frame and then squeeze the switch of the air gun. This setting allows the staff to operate without holding the air gun, which is convenient for the staff.
[0017] Optionally, a handle is fixed to the side wall of the clamping frame, a clamping groove is opened on the side wall of the clamping frame, the handle is away from the air gun, and the side wall of the air gun abuts against the inner wall of the clamping groove.
[0018] By adopting the above technical solution, when installing the air gun, the staff clamps the air gun through the clamping slot. When using the air gun, the staff adjusts the position of the air gun by adjusting the relative position of the clamping frame to the side wall of the clamping seat through the handle, so that the air nozzle of the air gun is close to the part of the spring to be cleaned.
[0019] Optionally, the clamping seat is rotatably connected to the platform, and a locking rod is installed on the side wall of the clamping seat, and the side wall of the locking rod abuts against the side wall of the platform.
[0020] By adopting the above technical solution, before cleaning the steel shots on the side wall of the spring, the staff rotates the clamping seat to a position convenient for work, and then locks the locking rod. At this time, the side wall of the locking rod abuts against the side wall of the platform, making it convenient for the staff to clean the steel shots on the side wall of the spring.
[0021] In summary, this application includes at least one of the following beneficial technical effects:
[0022] 1. Before using the spring steel shot cleaning mechanism, the staff installed the platform, clamping seat and air gun respectively. The staff installed the support block on the side wall of the clamping seat. At this time, the staff clamped the spring on the side wall of the clamping piece. Then the staff controlled the air gun to clean both ends of the spring. After cleaning, the spring was removed and replaced with a new spring to be cleaned. This setting reduced the time the staff held the spring and reduced the residual rate of steel shots on the side wall of the spring.
[0023] 2. The side walls of the platform are equipped with slide rails and a material collection box. The staff puts the cleaned springs into the slide rails, and the springs slide into the material collection box. This setting simplifies the spring collection process and improves the work efficiency of the staff. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1 It is a schematic diagram of the overall structure of a spring steel shot cleaning mechanism in an embodiment of the present application.
[0025] Figure 2 This Figure 1 Enlarged view of point A in the middle.
[0026] Figure 3 It is a cross-sectional view of the spring steel shot cleaning mechanism in the embodiment of the present application.
[0027] Figure numerals: 1. Platform; 2. Clamping seat; 3. Air gun; 4. Support block; 5. Clamping plate; 6. Clamping block; 7. Push-pull rod; 8. Slide rail; 9. Material collecting box; 10. Support plate; 11. Friction block; 12. Clamping frame; 13. Handle; 14. Clamping slot; 15. Locking rod; 16. Carrying frame. DETAILED DESCRIPTION
[0028] The following is combined with Figure 1-3 This application is described in further detail.
[0029] The embodiment of the present application discloses a spring steel shot cleaning mechanism.
[0030] Reference Figure 1 A spring steel shot cleaning mechanism includes a platform 1 and a clamping seat 2. The clamping seat 2 is installed on the side wall of the platform 1. The side wall of the platform 1 is installed with a slide rail 8. The opening of the slide rail 8 is close to the platform 1. A material receiving box 9 is installed at the outlet of the slide rail 8. After the staff completes the cleaning work on the spring, the staff removes the spring. At this time, under the action of the spring's own gravity, the spring falls into the slide rail 8, and then the spring slides into the material receiving box 9. The setting of the slide rail 8 and the material receiving box 9 makes it convenient for the staff to collect the springs, simplifies the staff's operation, and increases the staff's efficiency.
[0031] Reference Figure 1 A clamping frame 12 is fixed to the side wall of the bearing seat, and an air gun 3 is placed on the side wall of the clamping frame 12. When the staff cleans the spring, the staff clamps the spring to the side wall of the clamping piece 5. At this time, the staff adjusts the relative position of the clamping frame 12 to the side wall of the clamping block 6 so that the air jet port of the air gun 3 is close to the side wall of the spring. This setting reduces the time the staff holds the air gun 3 and increases the cleaning efficiency of the spring.
[0032] Reference Figure 2 The side wall of the bearing seat is equipped with a support block 4, and the side wall of the support block 4 is slidably connected with a support piece 10. The end of the support piece 10 away from the support block 4 is fixed with a clamping piece 5. When the staff cleans the steel shots remaining on the side wall of the spring, the staff clamps the spring to the side wall of the clamping piece 5. At this time, one end of the spring is close to the support block 4, and the other end of the spring is away from the support block 4. At this time, the staff cleans the spring. This setting reduces the time the staff holds the spring and facilitates the cleaning work.
[0033] Reference Figure 1 and Figure 2 The side wall of the bearing seat is slidably connected with a clamping block 6, one side of the support block 4 is close to the side wall of the clamping seat 2, and the other side of the support block 4 is close to the side wall of the clamping block 6. The side wall of the clamping seat 2 is installed with a push-pull rod 7. Before the staff cleans the spring, the staff places the support block 4 between the clamping seat 2 and the clamping block 6. At this time, the staff controls the clamping block 6 to approach the support block 4 through the push-pull rod 7. The support block 4 abuts against the side walls of the clamping seat 2 and the clamping block 6 respectively. This setting realizes the clamping of the support block 4, which is convenient for the staff to carry out the spring cleaning work.
[0034] Reference Figure 3A carrier frame 16 is fixed to the side wall of the clamping seat 2, and an air gun 3 is placed on the side wall of the carrier frame 16. When the staff cleans the spring, the staff adjusts the relative position of the clamping seat 2 to the side wall of the platform 1. At this time, the relative position of the carrier frame 16 to the clamping side wall remains unchanged. The setting of the carrier frame 16 makes it convenient for the staff to take the air gun 3, thereby increasing the work efficiency of the staff.
[0035] Reference Figure 1 and Figure 3 The side wall of the clamping frame 12 is provided with a clamping groove 14, and the air gun 3 is clamped on the inner wall of the clamping groove 14. A grip 13 is fixed to the side wall of the clamping frame 12, and the grip 13 is located at the end of the clamping frame 12 away from the air gun 3. When the staff cleans the steel shot remaining on the side wall of the spring, the staff clamps the air gun 3 with the clamping groove 14, and then adjusts the relative position of the clamping frame 12 to the side wall of the clamping block 6 through the grip 13, so that the air jet port of the air gun 3 is close to the side wall of the spring. The staff controls the air gun 3 to clean the side wall of the spring. After cleaning one end of the spring, the staff controls the air gun 3 to clean the other end of the spring. This arrangement facilitates the staff to complete the cleaning work of the spring.
[0036] Reference Figure 1 and Figure 3 The clamping seat 2 is rotatably connected to the platform 1, and the platform 1 is bolted to the working plane. A locking rod 15 is installed on the side wall of the clamping seat 2. When the staff uses the spring steel shot cleaning mechanism, the staff rotates the clamping seat 2, and then fixes the clamping seat 2 to the side wall of the platform 1 through the locking rod 15. At this time, the side wall of the locking rod 15 abuts against the side wall of the platform 1. This setting makes it convenient for the staff to clean the steel shots remaining on the side wall of the spring.
[0037] Reference Figure 2 and Figure 3 The side wall of the support block 4 is bolted with a friction block 11, and the side wall of the friction block 11 abuts against the side wall of the support plate 10. When the staff changes the relative position of the support plate 10 on the side wall of the support block 4, the support plate 10 is fixed to the side wall of the support block 4 under the action of the friction block 11, which is convenient for the staff to clean the residual steel shots on the side wall of the spring. In the embodiment of the present application, there are two support plates 10, two clamping plates 5 and two friction blocks 11, and the two support plates 10 are respectively located on both sides of the support block 4. This arrangement reduces the possibility of staff installing the support block 4 incorrectly and increases the service life of the support block 4.
[0038] The implementation principle of a spring steel shot cleaning mechanism in an embodiment of the present application is as follows: when the staff cleans the steel shots remaining on the side wall of the spring, the staff first controls the clamping block 6 to clamp the support block 4 through the push-pull rod 7. At this time, the staff clamps the spring to the side wall of the clamping piece 5. The staff manipulates the handle 13 to make the air gun 3 close to the side wall of the spring, and then uses the air gun 3 to clean the two ends of the spring respectively. When the steel shots on the side wall of the spring are cleaned, the staff removes the spring, and the spring falls into the slide rail 8 under its own gravity, and then the spring slides to the material receiving box 9. This setting reduces the time the staff holds the spring and reduces the residual rate of steel shots on the side wall of the spring.
[0039] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.
Claims
1. A spring steel shot cleaning mechanism, characterized in that: The invention comprises a platform (1), a clamping seat (2) and an air gun (3), wherein the clamping seat (2) is mounted on the side wall of the platform (1), the air gun (3) is mounted on the side wall of the platform (1), a support block (4) is mounted on the side wall of the clamping seat (2), a clamping piece (5) is mounted on the side wall of the support block (4), the clamping piece (5) is away from the support block (4), and the side wall of the clamping piece (5) is close to the inner wall of the spring.
2. A spring steel shot cleaning mechanism according to claim 1, characterized in that: A clamping block (6) is installed on the side wall of the clamping seat (2), and the clamping block (6) slides on the side wall of the clamping seat (2). One side of the support block (4) abuts against the side wall of the clamping seat (2), and the other side of the support block (4) abuts against the side wall of the clamping block (6). A push-pull rod (7) is installed on the side wall of the clamping seat (2), and the push-pull rod (7) is used to lock the sliding of the clamping block (6) on the side wall of the clamping seat (2).
3. The spring steel shot cleaning mechanism according to claim 1, characterized in that: A slide rail (8) is installed on the side wall of the platform (1), a material receiving box (9) is installed on one end of the slide rail (8), and the other end of the slide rail (8) is close to the clamping piece (5).
4. The spring steel shot cleaning mechanism according to claim 2, characterized in that: The side wall of the support block (4) is slidably connected to a support sheet (10), the clamping sheet (5) is fixed to one end of the support sheet (10) away from the support block (4), the side wall of the support block (4) is bolted to a friction block (11), and the side wall of the friction block (11) abuts against the side wall of the support sheet (10).
5. The spring steel shot cleaning mechanism according to claim 2, characterized in that: A clamping frame (12) is installed on the side wall of the clamping block (6), the side wall of the clamping frame (12) abuts against the side wall of the air gun (3), and the clamping frame (12) is close to the supporting block (4).
6. The spring steel shot cleaning mechanism according to claim 5, characterized in that: A handle (13) is fixed to the side wall of the clamping frame (12), a clamping groove (14) is opened on the side wall of the clamping frame (12), the handle (13) is away from the air gun (3), and the side wall of the air gun (3) abuts against the inner wall of the clamping groove (14).
7. The spring steel shot cleaning mechanism according to claim 1, characterized in that: The clamping seat (2) is rotatably connected to the platform (1); a locking rod (15) is installed on the side wall of the clamping seat (2); and the side wall of the locking rod (15) abuts against the side wall of the platform (1).