Rapid pressing device for flange plate machining
By designing a quick clamping device, the problems of high positioning and clamping costs and long cycles caused by the diversity of flange specifications are solved, and the rapid positioning and fixation of flanges of different models and thicknesses are achieved, thereby improving processing efficiency and stability.
Patent Information
- Application Number
- CN202422862588.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-23
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-23
AI Technical Summary
In the prior art, due to the variety of flange specifications, the positioning diameter and thickness of each flange are different, resulting in the need for a dedicated fixture for positioning and clamping each flange, which is costly, time-consuming, and cannot be standardized.
A rapid clamping device including a workbench, an electric push rod, a positioning mechanism, a control mechanism and a clamping mechanism is designed. By adjusting the distance between the clamps and the coordination of the positioning mechanism, rapid positioning and fixation of flanges of different models and thicknesses can be achieved.
The fixture can adapt to the positioning of flanges of various models and thicknesses, improve positioning stability and processing efficiency, and reduce costs and cycles.
Smart Images

Figure CN223369247U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to a rapid pressing device for processing flanges. Background Art
[0002] A flange, also known as a flange or flange, is a disc-shaped component used to connect pipes. It is attached to the ends of pipes. The flange has holes that allow bolts to secure the two flanges. In pipeline engineering, flanges are primarily used to connect pipes.
[0003] In the prior art, when processing flanges, due to the diversity of flange specifications, the positioning diameter and thickness of each flange are different, resulting in the need to make a set of fixtures for positioning and clamping each flange, which is costly, time-consuming, and cannot be standardized. Therefore, the utility model proposes a rapid clamping device for processing flanges to solve the above problems. Utility Model Content
[0004] The purpose of the utility model is to solve the problems in the prior art of flange processing, in which due to the diversity of flange specifications, the positioning diameter and thickness of each flange are different, resulting in the need to make a set of fixtures for the positioning and clamping of each flange, which is high in cost, long in cycle, and cannot be standardized. A rapid clamping device for processing flanges is proposed.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A rapid pressing device for processing flanges, comprising
[0007] Workbench;
[0008] An electric push rod, which is fixedly installed at the bottom of the workbench;
[0009] A positioning mechanism and a control mechanism, wherein the control mechanism cooperates with the positioning mechanism;
[0010] A clamping mechanism, comprising: a mounting frame and two clamps;
[0011] The mounting frame is fixedly mounted on the bottom end of the output shaft of the electric push rod, and the two clamps are both slidably connected to the top of the mounting frame, and the two clamps both pass through the workbench.
[0012] As a preferred solution of the present invention, the control mechanism includes: a sliding frame, two push-pull rods, a sliding block and a crank;
[0013] The sliding frame is slidably connected to the front side of the mounting frame, the sliding frame is rotatably connected to the two push-pull rods respectively, the two push-pull rods are rotatably connected to the two clamps respectively, the sliding frame is slidably connected to the sliding block, the sliding block is rotatably connected to the crank, and the crank is rotatably connected to the mounting frame.
[0014] As a preferred solution of the present invention, the positioning mechanism includes: a positioning plate, a positioning frame, a spring, a fixing block and an unlocking frame;
[0015] The positioning plate is fixedly installed on the front side of the mounting frame. The positioning frame cooperates with the positioning plate. The positioning frame is fixedly connected to the unlocking frame and the spring respectively. The spring is fixedly connected to the fixing block. The fixing block is fixedly installed on the front side of the crank.
[0016] As a preferred solution of the present invention, a plurality of positioning grooves arranged at equal intervals are provided on the bottom of the positioning plate, a positioning block is fixedly installed on the top of the positioning frame, and the top of the positioning block is detachably engaged with the inner wall of the positioning groove.
[0017] As a preferred solution of the present invention, the top of the workbench is provided with symmetrically arranged rectangular through holes, and the two clamps are slidably connected to the inner walls of the two rectangular through holes respectively.
[0018] As a preferred solution of the present invention, the top of the mounting frame is provided with symmetrically arranged horizontal slide grooves, the number of which is two, and the bottoms of the two clamps are respectively slidably connected to the inner walls of the two horizontal slide grooves.
[0019] Beneficial effects:
[0020] 1. After the crank is rotated, the bottom end of the crank moves in an arc shape, which can drive the sliding block to move in an arc shape. The sliding block is slidably connected to the top of the sliding frame, so that the sliding block can drive the sliding frame to move up or down, so that the sliding frame can control the position of the clamp through the push-pull rod;
[0021] 2. After the positioning frame is engaged with the positioning plate, the positioning frame can connect the positioning plate with the crank to block the crank from rotating on the positioning plate, thereby achieving the positioning of the crank, so that the crank can position the sliding block and the sliding frame, thereby achieving the positioning of the fixture, greatly increasing the stability of the fixture when in use;
[0022] In the utility model, the distance between the two clamps is adjusted at the top of the mounting frame, so that the clamp can adapt to flanges of various models and sizes, and the clamp fixes the flange from top to bottom, so that the clamp can adapt to flanges of various thicknesses, which is quick and convenient. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 This is the main three-dimensional diagram of the utility model;
[0024] Figure 2 It is a three-dimensional top view of the present utility model;
[0025] Figure 3 It is a three-dimensional bottom view of the present invention;
[0026] Figure 4 This is a three-dimensional diagram of the positioning mechanism of the utility model.
[0027] In the figure: 1. Workbench; 2. Electric push rod; 3. Mounting frame; 4. Clamp; 5. Sliding frame; 6. Push-pull rod; 7. Sliding block; 8. Crank handle; 9. Positioning plate; 10. Positioning frame; 11. Spring; 12. Fixing block; 13. Unlocking frame. DETAILED DESCRIPTION
[0028] The technical solutions in the embodiments of the present invention will be described clearly and completely below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0029] Example
[0030] Reference Figure 1-Figure 4 , a rapid pressing device for processing flange, including
[0031] Workbench 1;
[0032] The electric push rod 2 is fixedly installed at the bottom of the workbench 1;
[0033] Positioning mechanism and control mechanism, the control mechanism cooperates with the positioning mechanism;
[0034] The clamping mechanism includes: a mounting frame 3 and two clamps 4;
[0035] The mounting frame 3 is fixedly mounted on the bottom end of the output shaft of the electric push rod 2 , and the two clamps 4 are both slidably connected to the top of the mounting frame 3 , and the two clamps 4 both pass through the workbench 1 .
[0036] With the above structure: by adjusting the distance between the two clamps 4 at the top of the mounting frame 3, the clamp 4 can adapt to flanges of various models and sizes, and the clamp 4 fixes the flange from top to bottom, so that the clamp 4 can adapt to flanges of various thicknesses, which is quick and convenient.
[0037] As a preferred solution of the present invention, the control mechanism includes: a sliding frame 5, two push-pull rods 6, a sliding block 7 and a crank 8;
[0038] The sliding frame 5 is slidably connected to the front side of the mounting frame 3, and the sliding frame 5 is rotatably connected to the two push-pull rods 6 respectively, and the two push-pull rods 6 are rotatably connected to the two clamps 4 respectively. The sliding frame 5 is slidably connected to the sliding block 7, and the sliding block 7 is rotatably connected to the crank 8, and the crank 8 is rotatably connected to the mounting frame 3. After the crank 8 is rotated, the bottom end of the crank 8 moves in an arc, which can drive the sliding block 7 to move in an arc, and the sliding block 7 is slidably connected to the top of the sliding frame 5, so that the sliding block 7 can drive the sliding frame 5 to move upward or downward, so that the sliding frame 5 can control the position of the clamp 4 through the push-pull rods 6.
[0039] As a preferred solution of the present invention, the positioning mechanism includes: a positioning plate 9, a positioning frame 10, a spring 11, a fixing block 12 and an unlocking frame 13;
[0040] The positioning plate 9 is fixedly installed on the front side of the mounting frame 3, and the positioning frame 10 cooperates with the positioning plate 9. The positioning frame 10 is fixedly connected to the unlocking frame 13 and the spring 11 respectively, and the spring 11 is fixedly connected to the fixing block 12. The fixing block 12 is fixedly installed on the front side of the crank 8. After the positioning frame 10 is engaged with the positioning plate 9, the positioning frame 10 can connect the positioning plate 9 with the crank 8 to block the rotation of the crank 8 on the positioning plate 9, thereby realizing the positioning of the crank 8, so that the crank 8 can position the position of the sliding block 7 and the sliding frame 5, thereby realizing the positioning of the clamp 4, greatly increasing the stability of the clamp 4 during use.
[0041] As a preferred solution of the present invention, a plurality of positioning grooves arranged at equal intervals are provided at the bottom of the positioning plate 9, and a positioning block is fixedly installed on the top of the positioning frame 10. The top of the positioning block is detachably engaged with the inner wall of the positioning groove. After the positioning block is inserted into the inner side of the positioning groove, the positioning block can prevent the crank 8 from rotating, thereby realizing the positioning of the crank 8.
[0042] As a preferred solution of the present invention, symmetrically arranged rectangular through holes are opened on the top of the workbench 1, and the two clamps 4 are slidingly connected to the inner walls of the two rectangular through holes respectively. The rectangular through holes are used for the passage of the clamps 4, so that the clamps 4 can adjust the spacing on the top of the workbench 1.
[0043] As a preferred solution of the present invention, a symmetrically arranged horizontal slide groove is opened on the top of the mounting frame 3, and there are two horizontal slide grooves. The bottoms of the two clamps 4 are respectively slidably connected to the inner walls of the two horizontal slide grooves, and the horizontal slide grooves are used to install the clamps 4 on the top of the mounting frame 3.
[0044] The working principle of the present invention is as follows: when the flange needs to be compressed, the flange is first placed on the top of the workbench 1, and the spacing between the two clamps 4 is adjusted first so that the clamp 4 can adapt to flanges of various models and sizes. First, the unlocking frame 13 is pulled on the top of the crank 8, so that the unlocking frame 13 drives the positioning frame 10 to disengage from the positioning plate 9, thereby unlocking the crank 8, and then the crank 8 is rotated. After the crank 8 is rotated, the bottom end of the crank 8 moves in an arc shape, which can drive the sliding block 7 to move in an arc shape, and the sliding block 7 is slidably connected to the top of the sliding frame 5, so that the sliding block 7 can drive the sliding frame 5 to move upward or downward, so that the sliding frame 5 can control the position of the clamp 4 through the push-pull rod 6. When the sliding frame 5 is pressed downward by the sliding block 7, the sliding frame 5 can pull the two push-pull rods 6, and the two push-pull rods 6 can pull the two clamps When the lever 4 is moved upward, the two push-pull rods 6 can be pushed, and the two push-pull rods 6 can push the two clamps 4 away from each other. After adjustment, the unlocking frame 13 is released so that the positioning frame 10 can automatically engage with the positioning plate 9. After the positioning frame 10 engages with the positioning plate 9, the positioning frame 10 can connect the positioning plate 9 with the crank 8 to block the crank 8 from rotating on the positioning plate 9, thereby realizing the positioning of the crank 8, so that the crank 8 can position the position of the sliding block 7 and the sliding frame 5, thereby realizing the positioning of the clamp 4, greatly increasing the stability of the clamp 4 during use, starting the electric push rod 2, the electric push rod 2 extends downward, pushing the mounting frame 3 to descend, and the mounting frame 3 drives the clamp 4 to fix the flange from top to bottom, so that the clamp 4 can adapt to flanges of various thicknesses, which is quick and convenient.
[0045] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. A rapid pressing device for processing flanges, characterized in that: include Workbench (1); An electric push rod (2), wherein the electric push rod (2) is fixedly mounted on the bottom of the workbench (1); A positioning mechanism and a control mechanism, wherein the control mechanism cooperates with the positioning mechanism; A clamping mechanism, comprising: a mounting frame (3) and two clamps (4); The mounting frame (3) is fixedly mounted on the bottom end of the output shaft of the electric push rod (2), and the two clamps (4) are both slidably connected to the top of the mounting frame (3), and the two clamps (4) both pass through the workbench (1).
2. A rapid pressing device for machining flanges according to claim 1, characterized in that: The control mechanism comprises: a sliding frame (5), two push-pull rods (6), a sliding block (7) and a crank (8); The sliding frame (5) is slidably connected to the front side of the mounting frame (3), the sliding frame (5) is rotatably connected to the two push-pull rods (6), the two push-pull rods (6) are rotatably connected to the two clamps (4), the sliding frame (5) is slidably connected to the sliding block (7), the sliding block (7) is rotatably connected to the crank (8), and the crank (8) is rotatably connected to the mounting frame (3).
3. A rapid pressing device for machining flanges according to claim 1, characterized in that: The positioning mechanism comprises: a positioning plate (9), a positioning frame (10), a spring (11), a fixing block (12) and an unlocking frame (13); The positioning plate (9) is fixedly mounted on the front side of the mounting frame (3), the positioning frame (10) cooperates with the positioning plate (9), the positioning frame (10) is fixedly connected to the unlocking frame (13) and the spring (11), the spring (11) is fixedly connected to the fixing block (12), and the fixing block (12) is fixedly mounted on the front side of the crank (8).
4. A rapid pressing device for machining flanges according to claim 3, characterized in that: The bottom of the positioning plate (9) is provided with a plurality of positioning grooves arranged at equal intervals, and a positioning block is fixedly installed on the top of the positioning frame (10), and the top of the positioning block is detachably engaged with the inner wall of the positioning groove.
5. A rapid pressing device for machining flanges according to claim 1, characterized in that: The top of the workbench (1) is provided with symmetrically arranged rectangular through holes, and the two clamps (4) are respectively slidably connected to the inner walls of the two rectangular through holes.
6. A rapid pressing device for machining flanges according to claim 1, characterized in that: The top of the mounting frame (3) is provided with symmetrically arranged horizontal slide grooves, the number of which is two, and the bottoms of the two clamps (4) are respectively slidably connected to the inner walls of the two horizontal slide grooves.