Residual material collecting device for water cutting of vehicle carpet

By designing a residual material collection device for vehicle carpet water jet cutting, the residual material and liquid are quickly separated by using a flow collecting hood and a material guide rack, which solves the problem of residual material clogging the drain pipe in the water jet cutting device and ensures the effective removal of wastewater.

CN223369549UActive Publication Date: 2025-09-23QINGDAO FUSHENG COMPOSITE MATERIALS TECH CO LTD
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Patent Information

Application Number
CN202422342766.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-25
Publication Date
2025-09-23
Estimated Expiration
2034-09-25

AI Technical Summary

Technical Problem

When the existing water cutting device is cutting and cutting materials, the residual materials flow into the water pool with the water flow, which can easily cause the drainage pipe to be blocked, resulting in the wastewater being unable to be effectively discharged and then overflowing.

Method used

A residual material collection device for vehicle carpet water jet cutting was designed, which includes a water pool, a drain pipe, a bracket, a flow collecting hood, a feed pipe and a material guide rack. The structural design of the flow collecting hood and the material guide rack enables the rapid separation and discharge of residual material and liquid.

Benefits of technology

It achieves rapid separation and discharge of residual materials and liquid, avoids blockage of drain pipes, ensures effective discharge of wastewater and prevents overflow.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a residual material collecting device for water cutting of a vehicle carpet, and relates to the field of water cutting collecting devices, supports are fixedly connected to the top end face of a water pool, the main body of each support is longitudinally arranged, and the number of the supports is four. The problem that waste water cannot be effectively discharged and overflows due to the fact that waste water flows into a water tank, cut residues flow into the water tank along with water flow, when the residues enter the water tank, a water drainage pipe is easily blocked due to the existence of waste chips, and at the moment, the waste water cannot be effectively discharged is solved by arranging a material guide frame fixedly connected to the bottom end face of a discharging pipe; when cut waste materials are fed through an opening in the top end of the flow gathering cover, water contained in current residual materials can be collected through liquid seepage holes B formed in the material guiding frame, and rapid separation operation of the residual materials and liquid can be achieved through the design.
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Description

Technical Field

[0001] The utility model belongs to the field of water cutting collection devices, in particular to a residual material collection device for water cutting of vehicle carpets. Background Art

[0002] Carpets offer a sense of beauty, comfort, and luxury, but maintenance is extremely demanding and requires careful attention to moisture protection. They are environmentally friendly automotive interior components that integrate five key functions: water absorption, dust collection, stain removal, sound insulation, and mainframe protection. They effectively prevent residual moisture and dirt from shoe soles from slipping on the clutch, brake, and accelerator, avoiding safety hazards and minimizing the risk of interior contamination and damage. After all, cleaning floor mats is more convenient and economical than cleaning the interior. The thick base material can dampen chassis and tire noise, enhancing driving comfort. Carpets require custom shapes using waterjet cutting, depending on the vehicle model.

[0003] However, when the existing water cutting device is in use, the cut materials will flow into the water pool along with the water flow when cutting. When the cut materials enter the water pool, it is easy to cause blockage of the drain pipe due to the presence of waste chips, which will cause the wastewater to be unable to be effectively discharged and cause overflow.

[0004] Therefore, in view of the shortcomings of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking improvement, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model was created. A waste material collection device for vehicle carpet water cutting is provided to solve the problem that when the existing water cutting device is in use, the cut waste material will flow into the water pool together with the water flow when cutting. When the waste material enters the water pool, it is easy to cause blockage in the drain pipe due to the presence of waste debris, which will cause the waste water to be unable to be effectively discharged and cause overflow. Utility Model Content

[0005] The utility model proposes a waste material collection device for water cutting of vehicle carpets, which solves the problem that when the existing water cutting device is in use, the cut waste materials will flow into the water pool together with the water flow during cutting. When the waste materials enter the water pool, the drain pipe is easily blocked due to the presence of waste chips, which will cause the waste water to overflow due to the inability to effectively drain away.

[0006] The technical solution of the present utility model is achieved as follows: a residual material collection device for vehicle carpet water cutting includes a water pool, the main body of the water pool is a one-way opening structure at the top, and a through hole is opened inside the water pool. A drain pipe is fixedly connected to the inside of the through hole, and the main body of the drain pipe is a two-way through structure on the left and right sides. The drain pipe is used to drain water from the inside of the water pool, and a bracket is fixedly connected to the top surface of the water pool, and the main body of the bracket is longitudinally arranged. There are four brackets in total, and the brackets are perpendicular to the top surface of the water pool, wherein every two longitudinally adjacent brackets form a group:

[0007] As a preferred embodiment, the two groups of brackets are fixedly connected on the top surface of the pool in opposite directions, and the inner sides of the two groups of brackets are also fixedly connected with connecting plates, and the main body of the connecting plates is arranged horizontally, and the connecting plates and the brackets together constitute a supporting structure.

[0008] As a preferred embodiment, the bracket and the connecting plate together form an L-shaped support structure, and the inner side of the four connecting plates is fixedly connected with a flow collector, and the main body of the flow collector is a frustum-shaped structure with a thick top and a thin bottom, and the flow collector is used to collect liquid.

[0009] As a preferred embodiment, a feed pipe is fixedly connected to the bottom end surface of the condenser, and the main body of the feed pipe is a two-way through structure on the upper and lower sides. The feed pipe and the condenser together constitute a feed structure, and a support plate is fixedly connected to the inner side of the condenser, and there are four support plates in total.

[0010] As a preferred embodiment, the main body of the support plate is a rectangular plate structure, and four support plates are fixedly connected to the inner wall of the condenser in a circular array, and the inner sides of the four support plates are also fixedly connected to a processing table.

[0011] As a preferred embodiment, the main body of the processing table is a rectangular plate structure, and a through hole is opened inside the processing table, which is a liquid seepage hole A, and the bottom end of the discharge pipe is also fixedly connected to a material guide rack, and the main body of the material guide rack is an inclined structure, a liquid seepage hole B is opened at the bottom end of the material guide rack, and the top of the material guide rack is fixedly connected to a side plate and a baffle.

[0012] After using the above technical solution, the beneficial effects of the utility model are:

[0013] 1. In the present invention, a material guide rack fixedly connected to the bottom end surface of the discharge pipe is provided, so that when the cut waste is fed through the top opening of the condenser, the water contained in the current waste can be collected by utilizing the seepage hole B provided in the material guide rack. This design can realize the rapid separation of waste and liquid.

[0014] 2. In the present invention, by providing a support plate fixedly connected to the inner side of the focusing cover and a processing table fixedly connected to the inner side of the support plate, when performing water jet cutting on a vehicle carpet, the carpet to be cut can be placed on the processing table, and the oil seepage hole A provided in the processing table can be used to achieve rapid seepage of liquid. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0016] Figure 1 This is a schematic diagram of the disassembled front and side structure of the waste material collecting device of the present invention;

[0017] Figure 2 This is a schematic diagram of the combined structure of the residual material collecting device of the present utility model;

[0018] Figure 3 This is a schematic top view of the structure of the waste material collecting device of the present invention;

[0019] Figure 4 This is a front structural schematic diagram of the residual material collecting device of the present invention;

[0020] Figure 5 This is a schematic diagram of the combined structure of the water pool and the bracket of the waste material collection device of the present utility model;

[0021] Figure 6 This is a schematic diagram of the combined structure of the support plate and the processing table of the waste material collection device of the present invention;

[0022] In the figure, 1, water tank; 101, drain pipe; 102, bracket; 103, connecting plate; 2, focusing hood; 201, discharge pipe; 202, support plate; 203, processing table; 204, seepage hole A; 3, material guide rack; 301, seepage hole B; 302, side panel; 303, baffle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] like Figures 1-6 As shown, a scrap collection device for vehicle carpet water jet cutting includes: a scrap collection device for vehicle carpet water jet cutting, including a water pool 1, the main body of the water pool 1 is a one-way opening structure at the top, and a through hole is opened inside the water pool 1, a drain pipe 101 is fixedly connected to the inside of the through hole, and the main body of the drain pipe 101 is a two-way through structure on both sides, the drain pipe 101 is used to drain water from the inside of the water pool 1, and a bracket 102 is fixedly connected to the top surface of the water pool 1, and the main body of the bracket 102 is arranged longitudinally, and the bracket There are four brackets 102 in total, and the bracket 102 is vertically arranged to the top surface of the pool 1, wherein every two longitudinally adjacent brackets 102 form a group, and the main body of the processing table 203 is a rectangular plate structure, and a through hole is opened inside the processing table 203, which is a seepage hole A204, and the bottom end of the discharge pipe 201 is also fixedly connected to the guide rack 3, and the main body of the guide rack 3 is an inclined structure, and a seepage hole B301 is opened at the bottom end of the guide rack 3, and the top of the guide rack 3 is fixedly connected to the side plate 302 and the baffle 303.

[0025] Among them, two groups of brackets 102 are fixedly connected to the top surface of the water pool 1 in opposite directions, and the inner sides of the two groups of brackets 102 are also fixedly connected with connecting plates 103, and the main body of the connecting plate 103 is arranged horizontally, and the connecting plate 103 and the bracket 102 together constitute a support structure, and the bracket 102 and the connecting plate 103 together constitute an L-shaped support structure, and the inner sides of the connecting plates 103 at four places are fixedly connected with the collecting cover 2, and the main body of the collecting cover 2 is a frustum-shaped structure with a thick upper part and a thin lower part, and the collecting cover 2 is used to collect liquid.

[0026] Among them, a feeding pipe 201 is fixedly connected to the bottom end surface of the condenser 2, and the main body of the feeding pipe 201 is a two-way through structure on the upper and lower sides. The feeding pipe 201 and the condenser 2 together constitute a feeding structure, and a support plate 202 is fixedly connected to the inner side of the condenser 2. There are four support plates 202 in total. The main body of the support plate 202 is a rectangular plate structure, and the four support plates 202 are fixedly connected to the inner wall of the condenser 2 in a circular array, and the inner side of the four support plates 202 is also fixedly connected to the processing table 203.

[0027] During use, when the vehicle carpet is being processed, the carpet to be processed is placed on the processing table 203 fixedly connected to the inner side of the support plate 202. After the carpet is placed, the water cutting device can be manually operated to quickly cut the carpet placed on the processing table 203. The waste material after cutting can be directly put into the top opening of the condenser 2. After the waste material is put into the condenser 2, the material can be quickly unloaded by using the unloading pipe 201 fixedly connected to the bottom end surface of the condenser 2.

[0028] When the waste material falls onto the guide rack 3 fixedly connected to the bottom end surface of the discharge pipe 201, the moisture contained in the residual material can be removed by utilizing the seepage hole B301 opened in the guide rack 3, and the baffle 303 fixedly connected to the top end surface of the guide rack 3 can be used to block and collect the current residual material. The water contained in the residual material can enter the interior of the water pool 1 through the seepage hole B301 and then be quickly discharged through the drain pipe 101.

[0029] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.

[0030] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A residual material collection device for vehicle carpet water jet cutting, characterized in that: The invention comprises a pool (1), wherein the main body of the pool (1) is a top one-way opening structure, and a through hole is opened inside the pool (1), a drain pipe (101) is fixedly connected inside the through hole, and the main body of the drain pipe (101) is a two-way through structure on both sides, the drain pipe (101) is used to drain water from the inside of the pool (1), and a bracket (102) is fixedly connected to the top surface of the pool (1), and the main body of the bracket (102) is arranged longitudinally, and the bracket (102) is provided at four locations, and the bracket (102) and the top surface of the pool (1) are arranged perpendicularly, wherein every two longitudinally adjacent brackets (102) form a group.

2. The residual material collecting device for vehicle carpet water jet cutting according to claim 1, characterized in that: The two groups of brackets (102) are fixedly connected to the top surface of the pool (1) in opposite directions, and the inner sides of the two groups of brackets (102) are also fixedly connected with connecting plates (103), and the main body of the connecting plates (103) is arranged horizontally. The connecting plates (103) and the brackets (102) together form a supporting structure.

3. The residual material collecting device for vehicle carpet water jet cutting according to claim 2, characterized in that: The bracket (102) and the connecting plate (103) together form an L-shaped support structure, and the inner sides of the connecting plates (103) at four locations are fixedly connected with a flow collecting cover (2), and the main body of the flow collecting cover (2) is a frustum-shaped structure with a thick top and a thin bottom, and the flow collecting cover (2) is used for collecting liquid.

4. The residual material collecting device for vehicle carpet water jet cutting according to claim 3, characterized in that: A feed pipe (201) is fixedly connected to the bottom end surface of the focusing hood (2), and the main body of the feed pipe (201) is a two-way through structure on the upper and lower sides. The feed pipe (201) and the focusing hood (2) together form a feed structure, and a support plate (202) is fixedly connected to the inner side of the focusing hood (2), and the support plate (202) is provided at four locations.

5. The residual material collecting device for vehicle carpet water jet cutting according to claim 4, characterized in that: The main body of the support plate (202) is a rectangular plate structure, and the four support plates (202) are fixedly connected to the inner wall of the focusing cover (2) in a circular array, and the inner sides of the four support plates (202) are also fixedly connected to the processing table (203).

6. The residual material collecting device for vehicle carpet water jet cutting according to claim 5, characterized in that: The main body of the processing table (203) is a rectangular plate structure, and a through hole is provided inside the processing table (203), which is a liquid seepage hole A (204), and the bottom end of the discharge pipe (201) is also fixedly connected to the guide rack (3), and the main body of the guide rack (3) is an inclined structure, and a liquid seepage hole B (301) is provided at the bottom end of the guide rack (3), and the top end of the guide rack (3) is fixedly connected to the side plate (302) and the baffle (303).