Raw material crushing device for agricultural mulching film production
The bidirectional synchronously rotating cutting piece design solves the problems of low cutting efficiency and difficult installation and disassembly of the existing raw material crushing device for agricultural mulch film production, and realizes an agricultural mulch film production device with efficient crushing and easy maintenance.
Patent Information
- Application Number
- CN202422656867.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-01
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-01
AI Technical Summary
Existing raw material crushing devices for agricultural mulch film production have the problems of low cutting efficiency and difficult installation and disassembly, resulting in low production efficiency and difficult maintenance.
The cutting element is designed with bidirectional synchronous rotation. The motor drives the driving gear and the driven gear in conjunction with the internal gear ring to achieve synchronous and non-directional rotation of the cutting element one and the cutting element two, thereby enhancing cutting efficiency. The ball bearing reduces friction and reduces the burden on the motor. The structure is compact and easy to install and disassemble.
The material cutting and crushing efficiency is improved, the production cost is reduced, and the usability and maintenance convenience of the device are enhanced.
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Figure CN223369788U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushing devices, in particular to a raw material crushing device for producing agricultural mulch films. Background Art
[0002] Agricultural mulch film is a general term for plastic films used in agricultural production. It plays a vital role in maintaining moisture and heat during the sowing season. With the advancement of science and technology, the requirements for agricultural films are becoming increasingly stringent, and various new types of films are constantly emerging. During the processing of mulch film, the raw materials need to be crushed. Existing crushing equipment generally uses a single-stage crushing process. If the crushing fineness is not enough, it needs to be crushed again. This not only reduces the efficiency of mulch film production, but also increases production costs.
[0003] An existing device for pulverizing raw materials used in the production of fully biodegradable agricultural mulch film (Announcement No.: CN217016882U) has at least the following drawbacks: The device allows the raw materials for the production of fully biodegradable mulch film to be added to the interior of the housing through a feed trough. The first and second blades cooperate to fully pulverize the fully biodegradable mulch film. The pulverized raw materials are then discharged from the interior of the housing through a discharge hole. A raw material collection device is placed inside the collection bin, and the pulverized raw materials fall directly into the raw material collection device, completing the collection of the raw materials. This pulverizing device has a simple structure, is easy to operate, has a good pulverizing effect, and facilitates the collection of raw materials, effectively improving production efficiency and reducing production costs. However, only the first blade rotates, while the second blade is fixed, resulting in low cutting efficiency. Furthermore, the device's structural design is difficult to install and disassemble, making it difficult to repair and replace the blades. Utility Model Content
[0004] The purpose of the utility model is to solve the shortcomings of the prior art and to propose a raw material crushing device for agricultural mulch film production.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A raw material crushing device for agricultural mulch film production includes a mounting bracket, a rotating slide rail is provided on the top surface of the mounting bracket, a crushing drum assembly is rotatably installed in the rotating slide rail, the crushing drum assembly includes a rotating drum and a filter disc, a rotating ring is integrally formed at the bottom of the outer wall of the rotating drum, the rotating ring is rotatably clamped in the rotating slide rail, a through groove is provided at the center of the top surface of the mounting bracket, the filter disc is fixedly installed in the through groove, and a plurality of filter holes are equidistantly provided on the circumference of the filter disc, a mounting arm is welded and fixed to one side of the crushing drum assembly of the mounting bracket, a crushing rotary rod assembly is installed on the mounting arm, and a storage trough is installed directly below the mounting bracket.
[0007] As a further solution of the present invention, the four corners of the bottom surface of the mounting bracket are integrally formed with supporting feet, the outer wall of the rotating ring is provided with a ball groove, and a number of balls are installed between the ball groove and the inner wall of the rotating slide rail. The balls can reduce the friction between the rotating ring and the rotating slide rail, thereby reducing the workload of motor 2.
[0008] As a further solution of the present invention, a cutting piece is installed in the rotating cylinder, and two plug-in grooves are symmetrically opened on the inner wall of the rotating cylinder. The cutting piece includes two symmetrically set plug-in rods and several equidistant connecting rings. The two plug-in rods are respectively plugged into the two plug-in grooves, and several cutting blades are equidistantly provided on the two plug-in rods.
[0009] As a further solution of the present invention, a mounting ring is integrally formed on the top of the outer wall of the rotating cylinder, and an inner gear ring is coaxially fixedly mounted on the top surface of the mounting ring.
[0010] As a further solution of the present invention, the pulverizing rotor assembly includes a screw and a movable mounting arm. The screw is rotatably connected to the mounting arm. The top end of the screw passes through the mounting arm and is coaxially connected to the motor.
[0011] As a further solution of the present invention, the movable mounting arm includes a slider at the bottom end, the slider is provided with a threaded hole running through the top and the bottom, the slider is connected to the screw thread transmission, and a cross bar is integrally formed on the top of the movable mounting arm, and the cross bar is rotatably connected to the driving gear and the driven gear, the driving gear is meshingly connected to the driven gear, and the driven gear is meshingly connected to the inner gear ring, and the driving gear drives the inner gear ring to rotate synchronously through the driven gear, thereby realizing the synchronous and different direction rotation of cutting piece one and cutting piece two.
[0012] As a further solution of the present utility model, the rotating shaft on the top surface of the driving gear passes through the cross bar and is coaxially connected to the motor 2, the rotating shaft on the bottom surface of the driving gear is coaxially connected to the top cover, the top cover is located directly above the rotating cylinder, and the rotating shaft on the bottom surface of the driving gear passes through the top cover and is coaxially connected to the cutting piece 2, and a number of cutting blades 2 are equidistantly provided on the cutting piece 2, the number of cutting blades 2 and the number of cutting blades 1 are staggered, and the number of cutting blades 2 and the cutting blade 1 cut the material at the same time to enhance work efficiency.
[0013] Compared with the prior art, the present invention has the following beneficial effects:
[0014] The device starts motor 1, which controls the vertical movement of the crushing rotor assembly through a screw to realize the opening and closing of the top cover; starts motor 2 to drive the driving gear to rotate, and the driving gear drives the inner gear ring to rotate synchronously through the driven gear, thereby realizing the synchronous rotation of the cutting piece 1 and the cutting piece 2 in different directions, and the plurality of cutting blades 2 and the cutting blade 1 cut the material at the same time, and the material that meets the cutting and crushing requirements falls into the storage trough through the filtering holes on the filter disk; the device can realize the synchronous rotation of the cutting piece 1 and the cutting piece 2 in different directions through the cooperation of the driving gear, the driven gear and the inner gear ring, which greatly increases the cutting and crushing efficiency of the material, has a compact structure, and is easy to install and disassemble. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the overall structure of a raw material crushing device for agricultural mulch film production proposed by the present invention;
[0016] Figure 2 This is a diagram showing the overall structure and working state of a raw material crushing device for agricultural mulch film production proposed by the present invention;
[0017] Figure 3 This is an exploded view of the overall structure of a raw material crushing device for agricultural mulch film production proposed by the utility model;
[0018] Figure 4 This is an exploded view of the structure of a crushing drum assembly of a raw material crushing device for agricultural mulch film production proposed by the present invention;
[0019] Figure 5 This is an exploded view of the structure of a crushing rod assembly of a raw material crushing device for agricultural mulch film production proposed by the utility model.
[0020] In the figure: 1. Mounting bracket; 11. Through slot; 12. Rotating slide rail; 13. Mounting arm; 14. Support foot; 2. Crushing drum assembly; 21. Rotating drum; 211. Rotating ring; 212. Ball groove; 213. Connecting slot; 214. Mounting ring; 22. Cutting piece 1; 221. Connecting rod; 222. Connecting ring; 223. Cutting blade 1; 23. Inner gear ring; 24. Filter disc; 241. Filter hole; 3. Crushing rod assembly; 31. Screw; 32. Motor 1; 33. Moving mounting arm; 331. Slider; 332. Cross bar; 34. Driving gear; 35. Driven gear; 36. Motor 2; 37. Top cover; 38. Cutting piece 2; 381. Cutting blade 2; 4. Storage trough. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0022] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.
[0023] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.
[0024] Reference Figure 1-Figure 5 A raw material crushing device for agricultural mulch film production includes a mounting bracket 1, a rotating slide rail 12 is provided on the top surface of the mounting bracket 1, and a crushing drum assembly 2 is rotatably installed in the rotating slide rail 12. The crushing drum assembly 2 includes a rotating drum 21 and a filter disc 24. A rotating ring 211 is integrally formed at the bottom of the outer wall of the rotating drum 21, and the rotating ring 211 is rotatably clamped in the rotating slide rail 12. A through groove 11 is opened at the center of the top surface of the mounting bracket 1, and the filter disc 24 is fixedly installed in the through groove 11. A plurality of filter holes 241 are equidistantly opened on the circumference of the filter disc 24. The mounting bracket 1 is welded and fixed with a mounting arm 13 on one side of the crushing drum assembly 2. A crushing rotary rod assembly 3 is installed on the mounting arm 13. A storage trough 4 is installed directly below the mounting bracket 1.
[0025] In this embodiment, the four corners of the bottom surface of the mounting bracket 1 are integrally formed with support feet 14, the outer wall of the rotating ring 211 is provided with a ball groove 212, and a plurality of balls are installed between the ball groove 212 and the inner wall of the rotating slide rail 12. The balls can reduce the friction between the rotating ring 211 and the rotating slide rail 12, thereby reducing the workload of the motor 2 36.
[0026] In this embodiment, a cutting piece 22 is installed in the rotating cylinder 21. Two plug-in grooves 213 are symmetrically opened on the inner wall of the rotating cylinder 21. The cutting piece 22 includes two symmetrically set plug-in rods 221 and a plurality of equidistant connecting rings 222. The two plug-in rods 221 are respectively plugged into the two plug-in grooves 213. A plurality of cutting blades 223 are equidistantly provided on the two plug-in rods 221.
[0027] In this embodiment, a mounting ring 214 is integrally formed on the top of the outer wall of the rotating cylinder 21 , and an inner gear ring 23 is coaxially fixedly mounted on the top surface of the mounting ring 214 .
[0028] In this embodiment, the pulverizing rod assembly 3 includes a screw 31 and a movable mounting arm 33. The screw 31 is rotatably connected to the mounting arm 13. The top end of the screw 31 passes through the mounting arm 13 and is coaxially connected to a motor 32.
[0029] In this embodiment, the movable mounting arm 33 includes a slider 331 at the bottom end, and the slider 331 is provided with a threaded hole running through the top and bottom. The slider 331 is threadedly connected to the screw 31, and a cross bar 332 is integrally formed on the top of the movable mounting arm 33. The cross bar 332 is rotatably connected to the driving gear 34 and the driven gear 35. The driving gear 34 is meshed with the driven gear 35 for transmission connection, and the driven gear 35 is meshed with the inner gear ring 23 for transmission connection. The driving gear 34 drives the inner gear ring 23 to rotate synchronously through the driven gear 35, thereby realizing the synchronous and different-direction rotation of the cutting piece 1 22 and the cutting piece 2 38.
[0030] In this embodiment, the rotating shaft on the top surface of the driving gear 34 passes through the cross bar 332 and is coaxially connected to the motor 2 36. The rotating shaft on the bottom surface of the driving gear 34 is coaxially connected to the top cover 37. The top cover 37 is located directly above the rotating cylinder 21. The rotating shaft on the bottom surface of the driving gear 34 passes through the top cover 37 and is coaxially connected to the cutting piece 2 38. A number of cutting blades 2 381 are equidistantly provided on the cutting piece 2 38. The number of cutting blades 2 381 are staggered with the number of cutting blades 1 223. The number of cutting blades 2 381 and the cutting blade 1 223 cut the material at the same time to enhance work efficiency.
[0031] From the above description, it can be seen that the above embodiment of the present invention achieves the following technical effects: first, the motor 1 32 is started to rotate forward, the motor 1 32 drives the screw 31 to rotate, controls the pulverizing rotor assembly 3 to move upward, opens the top cover 37, and adds the material to be processed into the rotating cylinder 21. After the addition is completed, the motor 1 32 is started to rotate backward, the motor 1 32 controls the pulverizing rotor assembly 3 to move downward through the screw 31, and closes the top cover 37;
[0032] The starting motor 2 36 drives the driving gear 34 to rotate, and the driving gear 34 drives the inner gear ring 23 to rotate synchronously through the driven gear 35, so that the cutting member 1 22 and the cutting member 2 38 can rotate synchronously in different directions. The plurality of cutting blades 2 381 and the cutting blade 1 223 cut the material at the same time, and the material that has been cut and crushed to meet the requirements falls into the storage trough 4 through the plurality of filter holes 241 on the filter disc 24; at this point, the work of the device is completed.
[0033] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A raw material crushing device for agricultural mulch film production, comprising a mounting bracket (1), characterized in that: The top surface of the mounting bracket (1) is provided with a rotating slide rail (12), and a crushing drum assembly (2) is rotatably connected and installed in the rotating slide rail (12). The crushing drum assembly (2) includes a rotating drum (21) and a filter disc (24). The bottom of the outer wall of the rotating drum (21) is integrally formed with a rotating ring (211), and the rotating ring (211) is rotatably engaged in the rotating slide rail (12). A through groove (11) is provided at the center of the top surface of the mounting bracket (1) and is passed through from top to bottom. The filter disc (24) is fixedly installed in the through groove (11). A plurality of filter holes (241) are equidistantly provided on the circumference of the filter disc (24). The mounting bracket (1) is welded and fixed with a mounting arm (13) on one side of the crushing drum assembly (2). The crushing rotary rod assembly (3) is installed on the mounting arm (13). A storage trough (4) is installed directly below the mounting bracket (1).
2. The raw material crushing device for agricultural mulch film production according to claim 1, characterized in that: The four corners of the bottom surface of the mounting bracket (1) are integrally formed with supporting feet (14), the outer wall of the rotating ring (211) is provided with a ball groove (212), and a plurality of balls are installed between the ball groove (212) and the inner wall of the rotating slide rail (12).
3. The raw material crushing device for agricultural mulch film production according to claim 1, characterized in that: A cutting piece (22) is installed in the rotating cylinder (21). Two plug-in slots (213) are symmetrically opened on the inner wall of the rotating cylinder (21). The cutting piece (22) includes two symmetrically arranged plug-in rods (221) and a plurality of equidistantly arranged connecting rings (222). The two plug-in rods (221) are respectively inserted into the two plug-in slots (213). The two plug-in rods (221) are each provided with a plurality of cutting blades (223) at equal distances.
4. The raw material crushing device for agricultural mulch film production according to claim 3, characterized in that: The top end of the outer wall of the rotating cylinder (21) is integrally formed with a mounting ring (214), and the top surface of the mounting ring (214) is coaxially fixedly mounted with an internal gear ring (23).
5. The raw material crushing device for agricultural mulch film production according to claim 4, characterized in that: The pulverizing rotating rod assembly (3) comprises a screw (31) and a movable mounting arm (33). The screw (31) is rotatably connected to the mounting arm (13). The top end of the screw (31) passes through the mounting arm (13) and is coaxially connected to a motor (32).
6. The raw material crushing device for agricultural mulch film production according to claim 5, characterized in that: The movable mounting arm (33) includes a slider (331) at the bottom end, the slider (331) is provided with a threaded hole extending upward and downward, the slider (331) is threadedly connected to the screw rod (31), a cross bar (332) is integrally formed on the top of the movable mounting arm (33), a driving gear (34) and a driven gear (35) are rotatably connected to the cross bar (332), the driving gear (34) and the driven gear (35) are meshedly connected to each other, and the driven gear (35) is meshedly connected to the inner gear ring (23).
7. The raw material crushing device for agricultural mulch film production according to claim 6, characterized in that: The rotating shaft on the top surface of the driving gear (34) passes through the cross bar (332) and is coaxially connected to the second motor (36). The rotating shaft on the bottom surface of the driving gear (34) is coaxially connected to the top cover (37). The top cover (37) is located directly above the rotating cylinder (21). The rotating shaft on the bottom surface of the driving gear (34) passes through the top cover (37) and is coaxially connected to the second cutting member (38). The second cutting member (38) is provided with a plurality of second cutting blades (381) at equal intervals. The plurality of second cutting blades (381) and the plurality of first cutting blades (223) are staggered.
Citation Information
Patent Citations
Raw material crushing device for full-biodegradable agricultural mulching film production
CN217016882U