Hardware buried injection anti-scratch mold core structure device

By setting up a lubrication system consisting of a fixed frame, sponge and flow channel in the mold core structure, the problem of roller jamming due to insufficient lubrication or foreign matter jamming is solved, the high lubricity of the roller is achieved, the risk of scratching of hardware products is reduced, and the demoulding effect and product quality are improved.

CN223369882UActive Publication Date: 2025-09-23DONGGUAN HUADING PRECISION PLASTIC MOULD CO LTD
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Patent Information

Application Number
CN202422409311.5
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-09-23
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

The existing mold core structure may become stuck or inflexible due to insufficient lubrication or foreign matter jamming during long-term rolling operation or when foreign matter invades, affecting the demoulding effect and increasing the risk of scratching, resulting in scratches on the surface of hardware products.

Method used

A fixed frame, sponge and flow channel are set in the mold core structure. Lubricating oil is injected through the flow channel. The sponge absorbs the lubricating oil and applies it to the roller surface, thereby improving the lubricity of the roller, reducing the friction coefficient between the roller and the insert, and reducing the risk of wear and scratches.

Benefits of technology

Through an effective lubrication system, the friction between the roller and the insert is reduced, the risk of wear and scratching is reduced, and the demoulding effect and product yield are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-scratch mold core structure device for hardware buried injection. The anti-scratch mold core structure device comprises a mold core main body, an insert is mounted in the mold core main body, an injection molding hole is formed in the insert, a roller is rotationally mounted on the outer surface, close to the injection molding hole, in the insert, and a processing mechanism is mounted on the outer side, close to the roller, in the insert; the processing mechanism comprises a fixing frame, sponge and a runner; the fixing frame is mounted in the insert and close to the outer side of the roller; the fixing frame, the sponge and the flow channel are used in cooperation, lubricating oil is injected into the flow channel, the sponge fully absorbs the lubricating oil, when the roller rotates, the sponge can directly smear the lubricating oil on the surface of the roller, and therefore the lubricity of the roller can be improved, and the roller is prevented from being stuck; the friction coefficient between the rolling wheel and the insert can be reduced, the risk of abrasion and scratching is reduced, and then use by personnel is facilitated.
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Description

Technical Field

[0001] The utility model relates to the technical field of molds, in particular to a hardware embedded injection mold core structure device for preventing scratches. Background Art

[0002] During the injection molding process of hardware products, direct contact and friction between the mold and the product often cause scratches on the product surface, affecting the product's appearance quality and market acceptance. Traditional mold core structures often use sliding friction during demolding. This friction method not only increases the friction force on the product surface, but also easily causes scratches. Therefore, it is particularly important to develop a mold core structure device that can effectively prevent hardware products from being scratched during the injection molding process.

[0003] After searching, the patent number is 201821702398.3, and the name is a utility model of a scratch-resistant mold core structure and mold, which includes a mold core and an insert provided in the mold core, the insert is provided with a slot for injection molding, and a roller is provided around the slot; the roller is rotatably connected to the insert by a pin; a pad is provided on the side of the insert away from the open end of the slot; the mold core is also provided with a guide hole; the mold core is also provided with a positioning angle for positioning the mold core structure direction. The mold includes an upper mold core and any one of the mold core structures described above, and the mold core structure is arranged relative to the upper mold core. In this utility model, there is point contact between the mold core structure and the hardware, and rolling friction occurs during demoulding, which reduces the friction force on the hardware, reduces scratches on the hardware, and improves the product yield; at the same time, the utility model is provided with a positioning angle to facilitate the positioning of the mold core structure and ensure the accuracy of injection molding. However, there are still disadvantages to a certain extent, such as:

[0004] Hardware is formed by injecting materials into the mold structure. The existing mold structure contacts the hardware through rollers. The rotation of the rollers can prevent the hardware from contacting the inner wall of the mold structure and causing scratches. However, when the rollers are running for a long time or are invaded by foreign objects, they may get stuck or become inflexible due to insufficient lubrication or foreign object jamming, which will affect the demoulding effect and increase the risk of scratches, which is not conducive to human use. Utility Model Content

[0005] The purpose of the present utility model is to provide a mold structure device for embedding hardware to prevent scratches, so as to solve the problem proposed in the above background technology that hardware is formed by injection molding by injecting materials into the interior of the mold structure. The existing mold structure contacts the hardware through a roller, and the rotation of the roller can prevent the hardware from contacting the inner wall of the mold structure to cause scratches. However, when the roller is in long-term rolling operation or invaded by foreign objects, it may get stuck or rotate flexibly due to insufficient lubrication or foreign object jamming, which will affect the demoulding effect and increase the risk of scratches, which is not conducive to human use.

[0006] The utility model provides the following technical solution: a mold core structure device for hardware embedded injection molding to prevent scratches, comprising a mold core body; an insert is installed inside the mold core body, an injection hole is provided inside the insert, a roller is rotatably installed on the outer surface of the insert near the injection hole, and a processing mechanism is installed inside the insert near the outer side of the roller;

[0007] The processing mechanism includes a fixed frame, a sponge and a flow channel. The fixed frame is installed inside the insert near the outer side of the roller, the sponge is provided on the outer surface of the fixed frame near the roller, and the flow channel is provided inside the insert near the top of the fixed frame.

[0008] Preferably, guide holes are provided inside the four corners of the mold body.

[0009] Preferably, positioning angles are provided at the four corners of the mold core body, and buffer pads are provided on the surfaces of the positioning angles.

[0010] Preferably, a fixing groove is provided inside the mold core body, a cushion block is installed inside the fixing groove, and an insert is connected to the top of the cushion block.

[0011] Preferably, pins are installed at both ends of the roller, and the pins are connected to the inserts.

[0012] Preferably, a plug is provided at the top of the flow channel.

[0013] Compared with the prior art, the beneficial effects of the present invention are:

[0014] 1. The utility model is used in conjunction with a fixed frame, a sponge and a flow channel. By injecting lubricating oil into the flow channel, the sponge is filled with lubricating oil. When the roller rotates, the sponge can directly apply the lubricating oil to the roller surface, thereby improving the lubrication of the roller and preventing it from getting stuck. By providing an effective lubrication system between the roller and the insert, the friction coefficient between the roller and the insert can be reduced, reducing the risk of wear and scratches, and thus being easier for people to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 This is a schematic diagram of the front three-dimensional structure of the utility model;

[0016] Figure 2 This is a schematic diagram of the internal structure of the insert part of the utility model;

[0017] Figure 3 This is a schematic diagram of the internal structure of the front part of the utility model;

[0018] Figure 4 This is a schematic diagram of the internal structure of the flow channel part of the present utility model.

[0019] In the figure: 1. Mold body; 101. Guide hole; 102. Positioning angle; 103. Buffer pad; 2. Fixing groove; 3. Pad; 4. Insert; 401. Injection hole; 402. Roller; 403. Pin; 5. Processing mechanism; 501. Fixing frame; 502. Sponge; 503. Runner; 6. Plug. DETAILED DESCRIPTION

[0020] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0021] In the description of this utility model, it should be noted that the terms "upper," "lower," "inner," "outer," "front end," "rear end," "both ends," "one end," "the other end," and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They are not intended to indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance.

[0022] In the description of this utility model, it should be noted that, unless otherwise expressly specified or limited, the terms "installed," "provided with," "connected," etc. should be understood in a broad sense. For example, "connected" can mean a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be internal communication between two components. Those skilled in the art will be able to understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0023] The following is a further detailed description of the technical solution of the present invention in conjunction with the accompanying drawings and specific embodiments;

[0024] Example 1:

[0025] The present application provides a mold core structure device for hardware embedded injection molding to prevent scratches, comprising a mold core body 1; an insert 4 is installed inside the mold core body 1, an injection hole 401 is provided inside the insert 4, a roller 402 is rotatably mounted on the outer surface of the insert 4 near the injection hole 401, and a processing mechanism 5 is installed inside the insert 4 near the outer side of the roller 402;

[0026] The processing mechanism 5 includes a fixed frame 501, a sponge 502 and a flow channel 503. The fixed frame 501 is installed on the outside of the insert 4 near the roller 402. The sponge 502 is provided on the outer surface of the fixed frame 501 near the roller 402. The flow channel 503 is provided inside the insert 4 near the top of the fixed frame 501.

[0027] Specifically, such as Figure 1 、 Figure 2 、 Figure 3 and Figure 4 As shown, the injection hole 401 is used for injection molding of hardware, and the outer surface of the roller 402 contacts the outer surface of the hardware formed inside the injection hole 401. The rotation of the roller 402 can prevent the outer surface of the hardware from directly contacting the insert 4 and causing scratches. The processing mechanism 5 can process the roller 402 to improve its lubricity. The sponge 502 is set inside the fixed frame 501, and the flow channel 503 is connected to the sponge 502. The outer surface of the other side of the roller 402 contacts the sponge 502. By injecting lubricating oil into the flow channel 503, the sponge 502 is filled with lubricating oil. When the roller 402 rotates, the sponge 502 can directly apply the lubricating oil to the surface of the roller 402, thereby improving the lubricity of the roller 402 and preventing it from getting stuck.

[0028] Furthermore, guide holes 101 are provided inside the four corners of the mold body 1;

[0029] Specifically, such as Figure 1 As shown, in order to achieve the positioning and merging of the mold core body 1 with other mold cores, the guide hole 101 can facilitate the insertion of the guide column, so that the mold core body 1 can be horizontally aligned when merging with other mold cores, thereby positioning the mold core body 1 with other mold cores.

[0030] Furthermore, positioning angles 102 are provided at the four corners of the mold body 1, and cushioning pads 103 are provided on the surfaces of the positioning angles 102;

[0031] Specifically, such as Figure 1 As shown, in order to achieve buffering protection when the mold core main body 1 is merged with other mold cores, when the mold core main body 1 is merged with other mold cores, the four corners of the other mold cores will be stuck inside the positioning angle 102, and the buffer pad 103 is composed of buffering material. The buffer pad 103 can reduce the impact force generated when the mold core main body 1 is merged with other mold cores.

[0032] Furthermore, a fixing groove 2 is provided inside the mold core body 1, a cushion block 3 is installed inside the fixing groove 2, and an insert 4 is connected to the top of the cushion block 3;

[0033] Specifically, such as Figure 3As shown, in order to support the insert 4, the insert 4 is arranged inside the fixing groove 2, and the top of the insert 4 can be supported by the pad 3 to keep the insert 4 stable.

[0034] Furthermore, pins 403 are installed at both ends of the roller 402, and the pins 403 are connected to the insert 4;

[0035] Specifically, such as Figure 2 As shown, in order to achieve the connection between the roller 402 and the insert 4, the roller 402 is connected to the insert 4 through a pin 403, and the pin 403 can fix the roller 402.

[0036] Furthermore, a plug 6 is provided at the top of the flow channel 503;

[0037] Specifically, such as Figure 1 and Figure 4 As shown, in order to prevent foreign matter from flowing into the interior of the flow channel 503, the plug 6 is stuck inside the flow channel 503 to seal the interior of the flow channel 503, thereby preventing foreign matter from entering the interior of the flow channel 503 and contaminating the lubricating oil.

[0038] Working principle: The roller 402 is connected to the insert 4 through the pin 403. The hardware is formed by injecting material into the injection hole 401. The outer surface of the roller 402 contacts the outer surface of the hardware formed inside the injection hole 401. The rotation of the roller 402 can prevent the outer surface of the hardware from directly contacting the insert 4 and causing scratches. When the roller 402 rotates, the sponge 502 can directly apply lubricating oil to the surface of the roller 402, thereby improving the lubricity of the roller 402.

[0039] Finally, it should be noted that the above specific implementation methods are only used to illustrate the technical solution of the utility model and are not limiting. Although the utility model is described in detail with reference to the embodiments, ordinary technicians in this field should understand that the technical solution of the utility model can be modified and replaced by equivalents without departing from the spirit and scope of the technical solution of the utility model, which should be included in the scope of the claims of the utility model.

Claims

1. A scratch-resistant mold core structure device for metal embedded injection molding, comprising a mold core body (1); characterized in that: An insert (4) is installed inside the mold core body (1), an injection hole (401) is provided inside the insert (4), a roller (402) is rotatably installed on the outer surface of the insert (4) near the injection hole (401), and a processing mechanism (5) is installed inside the insert (4) near the outer side of the roller (402); The processing mechanism (5) comprises a fixed frame (501), a sponge (502) and a flow channel (503); the fixed frame (501) is installed on the outside of the inner part of the inlay (4) close to the roller (402); the sponge (502) is provided on the outer surface of the inner part of the fixed frame (501) close to the roller (402); and the flow channel (503) is provided on the inner part of the inlay (4) close to the top of the fixed frame (501).

2. The anti-scratch mold core structure device for metal embedding according to claim 1, characterized in that: Guide holes (101) are provided inside the four corners of the mold core body (1).

3. The anti-scratch mold core structure device for metal embedding according to claim 1, characterized in that: Positioning angles (102) are provided at the four corners of the mold core body (1), and buffer pads (103) are provided on the surfaces of the positioning angles (102).

4. The anti-scratch mold core structure device for metal embedding according to claim 1, characterized in that: A fixing groove (2) is provided inside the mold core body (1), a cushion block (3) is installed inside the fixing groove (2), and an insert (4) is connected to the top of the cushion block (3).

5. The anti-scratch mold core structure device for metal embedding according to claim 1, characterized in that: Pins (403) are installed at both ends of the roller (402), and the pins (403) are connected to the insert (4).

6. The anti-scratch mold core structure device for metal embedding according to claim 1, characterized in that: A plug (6) is provided at the top of the flow channel (503).

Citation Information

Patent Citations

  • Anti-scratch mold core structure and mold

    CN209158783U