Multi-pressure-head single-control type pressure maintaining machine

Through the multi-head single-controllable pressure holding machine, a PLC controller and pressure sensor are used to independently control the lifting components of each pressure head, which solves the problem of uniform pressure and time of the pressure heads in the existing technology and achieves multi-process applicability and improved safety.

CN223370186UActive Publication Date: 2025-09-23MINGRUIDA (SUZHOU) ARTIFICIAL INTELLIGENCE TECH CO LTD
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Patent Information

Application Number
CN202422181740.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-05
Publication Date
2025-09-23
Estimated Expiration
2034-09-05

AI Technical Summary

Technical Problem

The multiple pressure heads of the existing pressure holding machine are driven by the same power, resulting in the same pressure and time, which makes it difficult to meet diverse process requirements.

Method used

A multi-pressing head single-controllable pressure holding machine is used. The lifting assembly of each press head is independently controlled by a PLC controller, achieving separate control of each press head and pressure time adjustment. Combined with pressure sensors and synchronous belt systems, the pressing accuracy and safety are ensured.

Benefits of technology

It realizes independent control of multiple pressure heads, is suitable for various process requirements, improves production efficiency and safety, and expands the scope of application.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a multi-pressure-head single-control type pressure maintaining machine which comprises an electric control cabinet and a product placing platform arranged on the top of the electric control cabinet, a machine cover is arranged on the top of the electric control cabinet, and a multi-pressure-head pressure maintaining mechanism located on the top of the product placing platform is arranged in the machine cover. The multi-pressure-head pressure maintaining mechanism is composed of a plurality of pressure maintaining assemblies, and each pressure maintaining assembly comprises a pressurizing assembly used for pressurizing a product on the top of the product containing platform and a lifting assembly used for driving the pressurizing assembly to move towards the side close to or away from the product containing platform. According to the multi-pressure-head pressure maintaining mechanism, the multiple pressure maintaining assemblies form the multi-pressure-head pressure maintaining mechanism, so that the multiple pressure maintaining assemblies do not interfere with one another, simultaneous pressure maintaining of the multiple pressure maintaining assemblies can be achieved, the pressure maintaining time and pressure of all the pressure maintaining assemblies can be independently controlled, and the multi-pressure-head pressure maintaining mechanism can be used in multiple occasions, is not prone to making mistakes and is wide in application range.
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Description

Technical Field

[0001] The utility model relates to the technical field of object assembly, in particular to a multi-pressure-head single-controllable pressure-maintaining machine. Background Art

[0002] The statements herein merely provide background information related to the present invention and do not necessarily constitute prior art.

[0003] A holding press is a specialized machine that applies constant pressure to hold parts together. Commonly used in assembly lines in the manufacturing industry, it ensures parts remain in the correct position during bonding, welding, fastening, or joining processes, improving production efficiency and product quality.

[0004] When the current pressure holding machine is working, the workpiece to be processed must first be placed on the carrier, and then the cylinder is started. The cylinder pushes the pressure head down to complete the pressure holding work. The pressure heads are all driven by the same power, resulting in the same pressure and time for multiple pressure heads to press down. The scope of application is small and it is difficult to meet diverse process requirements. Utility Model Content

[0005] The purpose of the present invention is to address the above-mentioned shortcomings and provide a multi-head single-controllable pressure holding machine, so that each pressure head can independently control the pressure holding time and pressure.

[0006] In order to solve the above technical problems, the utility model adopts the following technical solution: a multi-head single-controllable pressure-maintaining machine, comprising an electric control cabinet and a product placement platform arranged on the top of the electric control cabinet, a hood is arranged on the top of the electric control cabinet, and a multi-head pressure-maintaining mechanism located on the top of the product placement platform is arranged in the hood;

[0007] The multi-pressure head pressure maintaining mechanism is composed of multiple pressure maintaining components, and each of the multiple pressure maintaining components includes a pressure component for pressurizing the product on the top of the product placement platform and a lifting component for driving the pressure component to move toward and away from one side of the product placement platform.

[0008] Furthermore, the hood includes a top plate, a plurality of columns are provided between the top plate and the electric control cabinet, and the lifting assembly is provided at the bottom of the top plate;

[0009] The lifting assembly includes a mounting plate located at the bottom of the top plate, two connecting plates are arranged between the mounting plate and the top plate, a motor is arranged at the bottom of the mounting plate passing through the mounting plate, a driving wheel is arranged at the top of the mounting plate at the output end of the motor, a screw rod passing through the mounting plate is rotatably arranged at the bottom of the mounting plate, a driven wheel is arranged at the top of the screw rod, a synchronous belt is arranged between the driven wheel and the driving wheel, a first guide rail is further provided at the bottom of the mounting plate between the motor and the screw rod, a screw rod support is provided on the screw rod, and the pressure assembly is arranged on the screw rod support.

[0010] Furthermore, the motor is slidably arranged at the bottom of the mounting plate, and a tensioning assembly is provided at the bottom of the mounting plate for driving the motor to move toward and away from the screw rod.

[0011] The tensioning assembly consists of a tensioning block, a tensioning screw and a nut. The tensioning block is arranged at the bottom of the mounting plate and is located on the side of the motor away from the screw rod. The tensioning screw is fixedly arranged on the side of the motor close to the tensioning block, and one end of the tensioning screw passes through the tensioning block. The nut is arranged on the tensioning screw and is located on the side of the tensioning block away from the motor.

[0012] Furthermore, the pressurizing assembly includes a hook plate and a second guide rail arranged on the screw support, the second guide rail is located at the bottom of the hook plate, a pressure sensor is provided at the bottom of the hook plate, the second guide rail is provided with a first slider that can move up and down along the second guide rail and a second slider located at the bottom of the first slider, the first slider is provided with a guide rod inserted into the second slider, a compression spring is provided between the first slider and the second slider and is sleeved on the outside of the guide rod, and the bottom of the second slider is detachably provided on the pressure head.

[0013] Furthermore, the hook plate is composed of a connecting section connected to the screw support, a vertical section arranged at the bottom of the connecting section, and a hook section arranged on the side of the vertical section close to the second guide rail. The first slider is provided with a protrusion located between the connecting section and the hook section. When the protrusion abuts against the hook section, the first slider does not contact the pressure sensor.

[0014] The beneficial effects of the present invention are as follows:

[0015] The utility model forms a multi-pressure head pressure-maintaining mechanism through multiple pressure-maintaining components, so that the multiple pressure-maintaining components do not interfere with each other, and the pressure-maintaining components can be maintained at the same time. The pressure-maintaining time and pressure of each pressure-maintaining component can also be controlled individually. It can be used in multiple occasions, is not prone to errors, and has a wide range of applications. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a three-dimensional view of the utility model;

[0017] Figure 2 This is a three-dimensional view of the multi-pressure head pressure-maintaining mechanism of the utility model;

[0018] Figure 3 This is a three-dimensional view of the pressure-maintaining component of the utility model;

[0019] Figure 4 This is a schematic diagram of the installation of the tensioning assembly of the utility model;

[0020] Figure 5 for Figure 4 A local enlarged schematic diagram of point A shown;

[0021] Figure 6 This is a three-dimensional view of the pressurizing component of the present invention.

[0022] In the picture:

[0023] 1. Electric control cabinet; 2. Product placement platform; 3. Machine cover; 4. Multi-pressure head pressure maintaining mechanism; 41. Pressurizing assembly; 411. Hook plate; 412. Second guide rail; 413. Pressure sensor; 414. First slider; 415. Second slider; 416. Guide rod; 417. Compression spring; 418. Pressure head; 42. Lifting assembly; 421. Mounting plate; 422. Connecting plate; 423. Motor; 424. Driving wheel; 425. Screw; 426. Driven wheel; 427. Synchronous belt; 428. First guide rail; 429. Screw support; 5. Tensioning assembly; 51. Tensioning block; 52. Tensioning screw; 53. Nut. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. In the absence of conflict, the embodiments in this application and the features in the embodiments can be combined with each other. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.

[0025] See also Figure 1-6 The utility model discloses a multi-head single-controllable pressure-maintaining machine, comprising an electric control cabinet 1 and a product placement platform 2 arranged on the top of the electric control cabinet 1. A mechanical cover 3 is arranged on the top of the electric control cabinet 1, and a multi-head pressure-maintaining mechanism 4 located on the top of the product placement platform 2 is arranged in the mechanical cover 3.

[0026] The multi-pressure head pressure maintaining mechanism 4 is composed of multiple pressure maintaining components, each of which includes a pressure component 41 for pressurizing the product on the top of the product placement platform 2 and a lifting component 42 for driving the pressure component 41 to move toward and away from one side of the product placement platform 2.

[0027] The utility model forms a multi-pressure head pressure-maintaining mechanism 4 through multiple pressure-maintaining components, so that the multiple pressure-maintaining components do not interfere with each other, and multiple pressure-maintaining components can be pressure-maintained at the same time. The pressure-maintaining time and pressure of each pressure-maintaining component can also be controlled separately. It can be used in many occasions, is not prone to errors, and has a wide range of applications.

[0028] In one embodiment, the hood 3 includes a top plate, a plurality of columns are provided between the top plate and the electrical control cabinet 1, and the lifting assembly 42 is provided at the bottom of the top plate;

[0029] The lifting assembly 42 includes a mounting plate 421 located at the bottom of the top plate, two connecting plates 422 are arranged between the mounting plate 421 and the top plate, a motor 423 is arranged at the bottom of the mounting plate 421 and passes through the mounting plate 421, and the output end of the motor 423 is provided with a driving wheel 424 located at the top of the mounting plate 421, a screw rod 425 is rotatably arranged at the bottom of the mounting plate 421 and passes through the mounting plate 421, a driven wheel 426 is arranged at the top of the screw rod 425 and is located at the top of the mounting plate 421, a synchronous belt 427 is arranged between the driven wheel 426 and the driving wheel 424, and a first guide rail 428 is also provided at the bottom of the mounting plate 421 between the motor 423 and the screw rod 425, and a screw rod support 429 is provided on the screw rod 425 and is driven by the screw rod 425 to move up and down along the first guide rail 428, and the pressurizing assembly 41 is arranged on the screw rod support 429.

[0030] This design places a PLC controller in the electric control cabinet 1 and connects the motor 423 of each lifting component 42 to the PLC controller, so that the PLC controller can automatically control the start and stop time of the motor 423 on different lifting components 42. By changing the start and stop time of the motor 423, the pressure holding time after the screw support 429 drives the pressurizing component 41 to move downward is changed, thereby achieving precise pressing time control of each pressurizing component 41, and compared with the existing cylinder lifting, it will not be affected by factors such as unstable air pressure.

[0031] In the specific implementation, a sealing plate is provided between the top plate and the electric control cabinet 1 for blocking three sides of the multi-pressure head pressure maintaining mechanism 4, leaving only one side for loading and unloading materials, and a safety grating is provided on this side. When the safety grating detects an object, the multi-pressure head pressure maintaining mechanism 4 cannot be started, thereby effectively improving the safety of use.

[0032] In one embodiment, the motor 423 is slidably disposed at the bottom of the mounting plate 421 , and a tensioning assembly 5 is disposed at the bottom of the mounting plate 421 for driving the motor 423 to move toward and away from the screw rod 425 ;

[0033] The tensioning assembly 5 consists of a tensioning block 51, a tensioning screw 52 and a nut 53. The tensioning block 51 is arranged at the bottom of the mounting plate 421 and is located on the side of the motor 423 away from the screw rod 425. The tensioning screw 52 is fixedly arranged on the side of the motor 423 close to the tensioning block 51, and one end of the tensioning screw 52 passes through the tensioning block 51. The nut 53 is arranged on the tensioning screw 52 and is located on the side of the tensioning block 51 away from the motor 423.

[0034] With this design, the position of the nut 53 on the tensioning screw 52 is changed by rotating the nut 53 forward and reversely. When the distance between the nut 53 and the motor 423 is far, it is convenient for the synchronous belt 427 to be sleeved on the driven pulley 426 and the driving pulley 424. After the synchronous belt 427 is installed, the nut 53 is turned close to the motor 423 to move the motor 423 away from the screw rod 425, thereby increasing the distance between the driven pulley 426 and the driving pulley 424, tightening the synchronous belt 427, and ensuring that the synchronous belt 427 can work stably.

[0035] In one embodiment, the pressurizing assembly 41 includes a hook plate 411 and a second guide rail 412 arranged on the screw support 429, the second guide rail 412 is located at the bottom of the hook plate 411, and a pressure sensor 413 is provided at the bottom of the hook plate 411. The second guide rail 412 is provided with a first slider 414 that can move up and down along the second guide rail 412 and a second slider 415 located at the bottom of the first slider 414. The first slider 414 is provided with a guide rod 416 that is inserted into the second slider 415. A compression spring 417 is provided between the first slider 414 and the second slider 415 and is sleeved on the outside of the guide rod 416. The bottom of the second slider 415 is detachably provided with a pressure head 418.

[0036] With this design, after the screw support 429 moves downward to drive the pressure head 418 to contact the workpiece being processed, the continued downward movement of the screw support 429 will cause the first slider 414 to squeeze the compression spring 417, and then the first slider 414 will be squeezed by the reaction force of the compression spring 417 to squeeze the pressure sensor 413. By setting the threshold value of the pressure sensor 413 on different pressurizing components 41, the lifting component 42 can be controlled to continue to move downward after reaching the threshold value, thereby ensuring the pressure accuracy when different pressure-maintaining components are pressed together.

[0037] In one embodiment, the hook plate 411 is composed of a connecting section connected to the screw support 429, a vertical section arranged at the bottom of the connecting section, and a hook section arranged on the side of the vertical section close to the second guide rail 412. The first slider 414 is provided with a protrusion located between the connecting section and the hook section. When the protrusion abuts against the hook section, the first slider 414 does not contact the pressure sensor 413.

[0038] This design ensures that when the pressurizing assembly 41 is not in contact with the workpiece, the first slider 414 will not fall off the second guide rail 412 due to gravity. It has a simple structure, a small number of parts, and low cost.

[0039] See also Figure 2 In a specific implementation, multiple pressure-maintaining components can be arranged in a staggered manner, thereby improving space utilization and reducing the overall volume of the multi-pressure-maintaining mechanism 4 without changing the position of the pressure head 418.

[0040] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), the directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indications will also change accordingly.

[0041] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or implying their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features specified as "first" or "second" may explicitly or implicitly include at least one of such features. In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the fact that ordinary technicians in this field can implement them. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0042] In addition, "plurality" means two or more.

[0043] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A multi-head single-controllable pressure-maintaining machine, comprising an electric control cabinet (1) and a product placement platform (2) arranged on the top of the electric control cabinet (1), characterized in that: A hood (3) is provided on the top of the electric control cabinet (1), and a multi-pressure head pressure maintaining mechanism (4) located on the top of the product placement platform (2) is provided in the hood (3); The multi-pressure head pressure-maintaining mechanism (4) is composed of a plurality of pressure-maintaining components, each of which includes a pressure-maintaining component (41) for pressurizing the product on the top of the product placement platform (2) and a lifting component (42) for driving the pressure-maintaining component (41) to move toward and away from one side of the product placement platform (2); The pressurizing assembly (41) includes a hook plate (411) and a second guide rail (412) arranged on the lifting assembly (42), the second guide rail (412) being located at the bottom of the hook plate (411), a pressure sensor (413) being provided at the bottom of the hook plate (411), a first slider (414) being movable up and down along the second guide rail (412) and a second slider (415) being located at the bottom of the first slider (414), the first slider (414) being provided with a guide rod (416) inserted into the second slider (415), a compression spring (417) being provided between the first slider (414) and the second slider (415) and being sleeved on the outside of the guide rod (416), and the bottom of the second slider (415) being detachably provided with a pressure head (418).

2. The multi-head single-controllable pressure-maintaining machine according to claim 1, characterized in that: The hood (3) includes a top plate, a plurality of columns are provided between the top plate and the electric control cabinet (1), and the lifting assembly (42) is provided at the bottom of the top plate; The lifting assembly (42) includes a mounting plate (421) located at the bottom of the top plate, two connecting plates (422) are provided between the mounting plate (421) and the top plate, a motor (423) is provided at the bottom of the mounting plate (421) and passes through the mounting plate (421), an output end of the motor (423) is provided with a driving wheel (424) located at the top of the mounting plate (421), a screw rod (425) is provided at the bottom of the mounting plate (421) and passes through the mounting plate (421), and the top end of the screw rod (425) is provided with a screw rod (425) A driven wheel (426) is provided at the top of the mounting plate (421), a synchronous belt (427) is provided between the driven wheel (426) and the driving wheel (424), a first guide rail (428) is provided at the bottom of the mounting plate (421) and is located between the motor (423) and the screw rod (425), a screw rod support (429) is provided on the screw rod (425) and is driven by the screw rod (425) to move up and down along the first guide rail (428), and the pressurizing assembly (41) is provided on the screw rod support (429).

3. The multi-head single-controllable pressure-maintaining machine according to claim 2, characterized in that: The motor (423) is slidably disposed at the bottom of the mounting plate (421), and a tensioning assembly (5) is disposed at the bottom of the mounting plate (421) for driving the motor (423) to move toward and away from the screw rod (425); The tensioning assembly (5) consists of a tensioning block (51), a tensioning screw (52) and a nut (53), wherein the tensioning block (51) is arranged at the bottom of the mounting plate (421) and is located on the side of the motor (423) away from the screw rod (425), the tensioning screw (52) is fixedly arranged on the side of the motor (423) close to the tensioning block (51), and one end of the tensioning screw (52) passes through the tensioning block (51), and the nut (53) is arranged on the tensioning screw (52) and is located on the side of the tensioning block (51) away from the motor (423).

4. The multi-head single-controllable pressure-maintaining machine according to claim 2, characterized in that: The hook plate (411) is composed of a connecting section connected to the screw support (429), a vertical section arranged at the bottom of the connecting section, and a hook section arranged on a side of the vertical section close to the second guide rail (412). The first slider (414) is provided with a protrusion located between the connecting section and the hook section. When the protrusion abuts the hook section, the first slider (414) does not contact the pressure sensor (413).