Synchronous belt pitch changing mechanism
By introducing a hidden air circuit and a clamping cylinder and a rotating cylinder controlled by an electromagnetic valve group into the synchronous belt pitch change mechanism, the problems of the existing synchronous belt pitch change structure being time-consuming and difficult to adjust in steering are solved, and a synchronous belt pitch change mechanism with fast pitch change and steering is realized.
Patent Information
- Application Number
- CN202422228762.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-11
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-09-11
AI Technical Summary
The existing synchronous belt pitch-changing structure is complex in use, resulting in a long pitch-changing time and an inability to quickly adjust the direction of the components.
The mounting parts adopt rectangular aluminum plate structure, combined with hidden air circuit, solenoid valve group, clamping cylinder and rotating cylinder, realize fast pitch change and steering adjustment through flexible tank chain and gripper assembly, and use pressure sensor and alarm to ensure stable clamping.
It achieves rapid efficiency improvement of timing belt pitch change and flexible steering adjustment of parts, and improves the flow efficiency of materials between different processes.
Smart Images

Figure CN223371280U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of automation equipment, and in particular relates to a synchronous belt pitch-changing mechanism. Background Art
[0002] At present, in the process of tablet production, medicine bottles and medicine boxes are used for filling. In order to adjust the coordination efficiency between the filling container and the filling machine, a corresponding variable distance structure is needed to adjust the distance between the medicine bottle and the medicine box. The medicine box is a box for packaging medicines. The advantage is that it saves a lot of time and achieves results as quickly as possible.
[0003] For example, comparative document 1: "CN202122962001.2", a variable wheelbase synchronous belt transmission mechanism, the utility model provides a variable wheelbase synchronous belt transmission mechanism, including: a fixed hub; a movable hub, driven by a driving device to move in a straight line to change the distance between the movable hub and the fixed hub; a connecting piece fixedly mounted on the movable hub; a first idler wheel, rotatably mounted on the connecting piece; a second idler wheel, fixedly mounted relative to the fixed hub, the projection of the first idler wheel in the horizontal plane is located between the second idler wheel and the fixed hub; a synchronous belt, tensioned on the fixed hub, the movable hub, the first idler wheel and the second idler wheel, forming an S-shaped running track to compensate for the displacement change of the synchronous belt as the movable hub moves. The utility model is suitable for chassis dynamometer tests with different wheelbases, and has a simple and compact structure.
[0004] Although the comparative document 1 can move along the motion trajectory, it cannot achieve rapid adjustment during use and takes a long time.
[0005] For example, comparative document 2: "CN202320178873.6", a test needle plate dual-axis non-equidistant automatic pitch-changing mechanism, the present application discloses a test needle plate dual-axis non-equidistant automatic pitch-changing mechanism, which relates to the field of automatic testing technology, including a Y-axis pitch-changing servo motor, an X-axis pitch-changing synchronous belt, a Y-axis pitch-changing shifting mechanism, an X-axis pitch-changing shifting mechanism, a Y-axis pitch-changing synchronous belt, an X-axis pitch-changing servo motor, a Y-axis moving linear bearing, a test probe, a position sensing sheet, a pitch-changing shifting mechanism sensor, a pitch-changing shifting mechanism latch, a pitch-changing fixing rod, an X-axis moving slider, a sliding rod, a connecting rod, a connecting plate and a mounting plate; the Y-axis pitch-changing synchronous belt is arranged and installed on the top side surfaces at opposite ends of the mounting plate, the X-axis pitch-changing synchronous belt is arranged and installed on the top of the front side of the mounting plate and the top of the back side of the mounting plate, the Y-axis pitch-changing shifting mechanism is installed on the bottom side of the mounting plate, and the X-axis pitch-changing shifting mechanism is located on the bottom side of the mounting plate. This test needle plate dual-axis non-equidistant automatic pitch-changing mechanism is novel in design and simple in structure.
[0006] Although Comparative Document 2 can be controlled by a servo motor, it is unable to achieve rapid steering adjustments of components during use, and has limitations.
[0007] For example, comparative document 3: "CN202022146258.6", a synchronous pulley tensioning structure. The utility model relates to a synchronous pulley tensioning structure, including a prime mover, a working machine, an eccentric sleeve, a synchronous pulley, a synchronous belt, a synchronous pulley, a driving shaft, and a driven shaft. The prime mover is connected to the synchronous pulley through the driving shaft, and the working machine is connected to the synchronous pulley through the driven shaft. It is characterized in that the eccentric sleeve is provided with an inner hole, and there is an eccentricity between the inner mounting hole of the eccentric sleeve and the outer circular surface of the eccentric sleeve. The inner mounting hole can be connected to the working machine or the prime mover, and the eccentric sleeve is rotated through the circular hole of the eccentric sleeve to drive the synchronous pulley or the synchronous pulley to rotate, thereby changing the center distance between the synchronous pulleys. The solution of the utility model avoids the phenomenon that the traditional synchronous belt transmission mechanism will have a certain degree of slack after working for a period of time, and ensures the normal operation of the transmission mechanism. It uses a synchronous pulley structure equipped with an eccentric device to realize the adjustment of the center distance and tension of the belt drive, simplifies the synchronous belt transmission mechanism, simplifies the synchronous belt transmission structure, and is easier to operate.
[0008] However, referring to the above patents and prior art, it is known that the existing synchronous belt pitch-changing structure has limitations in that it takes a long time to change the pitch due to its complex structure and it is also unable to adjust the steering of the clamped parts.
[0009] Therefore, in view of the shortcomings of the above-mentioned scheme in actual production and implementation, it has been revised and improved. At the same time, in the spirit and concept of seeking improvement, with the assistance of professional knowledge and experience, and after many ingenuity and experiments, the present utility model was created. A synchronous belt pitch changing mechanism is provided to solve the problem that the existing synchronous belt pitch changing structure has a relatively complex structure during use, which not only takes a long time to change the pitch, but also cannot make steering adjustments to the clamped parts, which has limitations. Utility Model Content
[0010] The utility model proposes a synchronous belt pitch changing mechanism, which solves the problem that the existing synchronous belt pitch changing structure has limitations in that, due to its complex structure, it takes a long time to change the pitch and cannot adjust the steering of the clamped parts.
[0011] The technical solution of the present utility model is achieved as follows: a synchronous belt pitch-changing mechanism includes a mounting member, the main body of the mounting member is a rectangular aluminum plate structure, and a through hole is opened inside the mounting member, a hidden air path is installed inside the through hole, and the hidden air path and the mounting member together constitute a hidden air supply structure, and the front end of the mounting member is fixedly connected to a solenoid valve group, and the solenoid valve group leads to a hidden air path to the outside and is covered and shielded by the mounting member, a flexible tank chain is installed at the top of the mounting plate, and a rotating cylinder is installed at the bottom end of the mounting plate, and a clamping cylinder is installed through the rotating cylinder, a gripper assembly is installed at the bottom end of the clamping cylinder, a pressure sensor is fixedly connected to the inner side of the gripper assembly, and an alarm electrically connected to the pressure sensor is fixedly connected to the top surface of the gripper assembly:
[0012] As a preferred embodiment, the solenoid valve group and the hidden air circuit together constitute a control action output structure for the rotating cylinder and the clamping cylinder.
[0013] As a preferred embodiment, the main body of the mounting member is a U-shaped structure with the opening facing the bottom end, and a mounting frame is fixedly connected to the top surface of the transverse member in the mounting member, and the main body of the mounting frame is longitudinally arranged, and the mounting frame and the top surface of the mounting member are vertically arranged.
[0014] As a preferred embodiment, the mounting member is fixedly connected to the top surface of the mounting plate by high-strength bolts, and the main body of the mounting plate is a rectangular plate structure, and a synchronous belt pitch change assembly is installed on the top surface of the mounting plate.
[0015] As a preferred embodiment, the synchronous belt pitch changing assembly is located on the right side of the mounting member, and a driving assembly is fixedly connected to the top surface of the synchronous belt pitch changing assembly, and an output shaft is provided at the front end of the driving assembly.
[0016] As a preferred embodiment, the drive assembly and the synchronous belt pitch change assembly together constitute a power output structure, and the solenoid valve group is fixed to the mounting frame by high-strength bolts.
[0017] As a preferred embodiment, the drive assembly is fixed to the mounting plate by high-strength bolts, and the synchronous belt pitch-changing assembly is driven by a synchronous belt to move.
[0018] As a preferred embodiment, the mounting frame is located directly above the mounting plate, the mounting frame and the mounting plate are vertically arranged, and the mounting plate is used to support the mounting piece.
[0019] After using the above technical solution, the beneficial effects of the utility model are:
[0020] 1. In the present invention, a mounting member fixedly connected to the top surface of the mounting plate is provided, so that when in use, the drive assembly and the synchronous belt pitch-changing assembly can be loaded with loads, and a faster linkage transmission response can be achieved through the direct connection structure between the drive assembly and the synchronous belt pitch-changing assembly. This design can accelerate the pitch-changing efficiency.
[0021] 2. In the present invention, by providing a clamping cylinder and a rotating cylinder, after the gripper assembly completes the clamping and positioning of the workpiece, the gripper assembly and the material positioned inside the gripper assembly can be synchronously rotated and adjusted by starting the rotary drive, thereby achieving the purpose of improving the flow efficiency of materials between different processes. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.
[0023] Figure 1 This is a schematic diagram of the front and side structure of the utility model;
[0024] Figure 2 For the utility model Figure 1 A in the middle is an enlarged structural diagram;
[0025] Figure 3 For the utility model Figure 1 The enlarged structural diagram at B in the middle;
[0026] Figure 4 This is a schematic diagram of the combined structure of the gripper assembly and the pressure sensor of the present utility model;
[0027] Figure 5 This is a schematic diagram of the top view of the structure of the utility model;
[0028] In the figure, 1. Mounting parts; 2. Hidden air circuit; 3. Solenoid valve group; 4. Mounting frame; 5. Drive assembly; 6. Synchronous belt pitch change assembly; 7. Mounting plate; 8. Flexible tank chain; 9. Rotating cylinder; 10. Clamping cylinder; 11. Gripper assembly; 12. Pressure sensor; 13. Alarm. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] like Figure 1-5 As shown, a synchronous belt pitch changing mechanism includes: a mounting part 1, the main body of the mounting part 1 is a rectangular aluminum plate structure, and a through hole is opened inside the mounting part 1, a hidden air path 2 is installed inside the through hole, and the hidden air path 2 and the mounting part 1 together constitute a hidden air supply structure, and the front end of the mounting part 1 is fixedly connected to the electromagnetic valve group 3, and the electromagnetic valve group 3 leads to the outside with a hidden air path 2, and is covered and shielded by the mounting part 1, a flexible tank chain 8 is installed on the top of the mounting plate 7, and a rotating cylinder 9 is installed on the bottom end of the mounting plate 7, and a clamping cylinder 10 is installed through the rotating cylinder 9, a gripper assembly 11 is installed on the bottom end of the clamping cylinder 10, a pressure sensor 12 is fixedly connected to the inner side of the gripper assembly 11, and an alarm 13 electrically connected to the pressure sensor 12 is fixedly connected to the top surface of the gripper assembly 11.
[0031] Among them, the solenoid valve group 3 and the hidden air circuit 2 together constitute the control action output structure for the rotating cylinder 9 and the clamping cylinder 10. The main body of the mounting part 1 is a U-shaped structure with the opening facing the bottom end, and the top surface of the transverse member in the mounting part 1 is fixedly connected with a mounting frame 4, and the main body of the mounting frame 4 is longitudinally arranged, and the mounting frame 4 and the top surface of the mounting part 1 are vertically arranged. The mounting frame 4 is located directly above the mounting plate 7, and the mounting frame 4 and the mounting plate 7 are vertically arranged, and the mounting plate 7 is used to support the mounting part 1.
[0032] Among them, the mounting part 1 is fixedly connected to the top surface of the mounting plate 7 by high-strength bolts, and the main body of the mounting plate 7 is a rectangular plate structure, and a synchronous belt pitch change component 6 is installed on the top surface of the mounting plate 7. The synchronous belt pitch change component 6 is located on the right side of the mounting part 1, and the driving component 5 is fixedly connected to the top surface of the synchronous belt pitch change component 6, and an output shaft is provided at the front end of the driving component 5.
[0033] Among them, the drive component 5 and the synchronous belt pitch change component 6 together constitute the power output structure, and the solenoid valve group 3 is fixed to the mounting frame 4 through high-strength bolts, the drive component 5 is fixed to the mounting plate 7 through high-strength bolts, and the synchronous belt pitch change component 6 is driven by the synchronous belt to operate.
[0034] First embodiment:
[0035] When in use, the entire device is first connected to the external driving machinery using the mounting plate 7 fixedly connected to the top surface of the mounting part 1, and the high-strength bolts are simultaneously passed through the mounting holes opened in the mounting plate 7 to realize the rapid installation and positioning operation of the mounting plate 7 and the entire device. After the installation is completed, the electromagnetic valve group 3 arranged in the mounting part 1 can be simulated controlled through the hidden air circuit 2 to realize the clamping and transfer operation of materials such as medicine bottles or medicine boxes.
[0036] Second embodiment:
[0037] During use, the front-end station transports the material to the right place and positions it accurately. Driven by the peripheral mechanism, the variable-pitch rotary gripper moves to the loading station, and the clamping cylinder 10 drives the gripper assembly 11 to move to the open state. The variable-pitch rotary gripper descends to the material-removing position, and the clamping cylinder 10 drives the gripper assembly 11 to move to the clamping state to grab the material; after the variable-pitch rotary gripper rises, the driving assembly 5 drives the synchronous belt variable-pitch assembly 6 to move to achieve pitch change. While the four groups of grippers are separated, the rotating cylinder 9 drives the gripper to rotate to achieve a 90-degree rotation of the material; the peripheral mechanism drives the variable-pitch rotary gripper to move to the unloading position, places the material at the next station, and proceeds to the next process. The setting of the pressure sensor 12 can achieve that when the workpiece is clamped, if the pressure sensor 12 is under too little pressure, it means that effective and stable clamping has failed. At this time, the alarm 13 can be activated to quickly alarm to prompt the staff.
[0038] In the description of the present invention, it should be understood that the terms "longitudinal", "transverse", "upper", "lower", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention. In the description of the present invention, unless otherwise specified and limited, it should be noted that the terms "installed", "connected" and "connected" should be understood in a broad sense, for example, it can be a mechanical connection or an electrical connection, or it can be the internal communication of two elements, it can be a direct connection, or it can be an indirect connection through an intermediate medium. For ordinary technicians in this field, the specific meanings of the above terms can be understood according to the specific circumstances.
[0039] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A synchronous belt pitch changing mechanism, characterized in that: The invention comprises a mounting member (1), wherein the main body of the mounting member (1) is a rectangular aluminum plate structure, and a through hole is provided inside the mounting member (1), a hidden air path (2) is installed inside the through hole, and the hidden air path (2) and the mounting member (1) together form a hidden air supply structure, and the front end of the mounting member (1) is fixedly connected to a solenoid valve group (3), and the solenoid valve group (3) leads the hidden air path (2) to the outside and is covered and shielded by the mounting member (1).
2. A synchronous belt pitch changing mechanism according to claim 1, characterized in that: The electromagnetic valve group (3) and the hidden air circuit (2) together form a control action output structure for the rotating cylinder (9) and the clamping cylinder (10).
3. The synchronous belt pitch changing mechanism according to claim 1, characterized in that: The main body of the mounting member (1) is a U-shaped structure with an opening toward the bottom end, and a mounting frame (4) is fixedly connected to the top end surface of the transverse member in the mounting member (1), and the main body of the mounting frame (4) is arranged longitudinally, and the mounting frame (4) and the top end surface of the mounting member (1) are arranged perpendicularly.
4. A synchronous belt pitch changing mechanism according to claim 1, characterized in that: The mounting member (1) is fixedly connected to the top end surface of the mounting plate (7) by high-strength bolts, the main body of the mounting plate (7) is a rectangular plate structure, and a synchronous belt pitch change assembly (6) is installed on the top end surface of the mounting plate (7).
5. A synchronous belt pitch changing mechanism according to claim 4, characterized in that: The synchronous belt pitch changing assembly (6) is located on the right side of the mounting member (1), and a driving assembly (5) is fixedly connected to the top surface of the synchronous belt pitch changing assembly (6), and an output shaft is provided at the front end of the driving assembly (5).
6. A synchronous belt pitch changing mechanism according to claim 5, characterized in that: The driving assembly (5) and the synchronous belt pitch-changing assembly (6) together form a power output structure, and the solenoid valve assembly (3) is fixed to the mounting frame (4) by high-strength bolts.
7. The synchronous belt pitch changing mechanism according to claim 5, characterized in that: The driving assembly (5) is fixed to the mounting plate (7) by means of high-strength bolts, and drives the synchronous belt pitch-changing assembly (6) to operate via the synchronous belt.
8. The synchronous belt pitch changing mechanism according to claim 6, characterized in that: The mounting frame (4) is located directly above the mounting plate (7), and the mounting frame (4) and the mounting plate (7) are arranged vertically, and the mounting plate (7) is used to support the mounting member (1), a flexible tank chain (8) is installed at the top end of the mounting plate (7), and a rotating cylinder (9) is installed at the bottom end of the mounting plate (7), and a clamping cylinder (10) is installed through the rotating cylinder (9), a gripper assembly (11) is installed at the bottom end of the clamping cylinder (10), a pressure sensor (12) is fixedly connected to the inner side of the gripper assembly (11), and an alarm (13) electrically connected to the pressure sensor (12) is fixedly connected to the top surface of the gripper assembly (11).
Citation Information
Patent Citations
Synchronous pulley tensioning structure
CN214063694U
Shaft-distance-variable synchronous belt transmission mechanism
CN216692039U
Double-shaft non-equidistant automatic pitch changing mechanism for testing needle plate
CN219512285U