Phosphoric acid tank capable of preventing wall adhesion

By introducing an internal gear ring and a motor-driven scraping system into the phosphoric acid storage tank, automatic cleaning of tank wall attachments is achieved, solving the danger and high cost problems of wall scale cleaning in the existing technology and improving safety and economy.

CN223371841UActive Publication Date: 2025-09-23SHOU
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Patent Information

Application Number
CN202422996095.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-12-05
Publication Date
2025-09-23
Estimated Expiration
2034-12-05

AI Technical Summary

Technical Problem

During use, existing phosphoric acid storage tanks will deposit precipitates on the tank walls to form wall scale. The cleaning process is dangerous, difficult and expensive, and can easily cause damage to the tank lining.

Method used

An anti-wall scale phosphoric acid tank was designed. It adopts a vertical structure, is equipped with an internal gear ring and support wheels, and is equipped with motor-driven scraping blades and partition plates to achieve automatic cleaning of tank wall attachments and avoid wall scale formation.

Benefits of technology

It realizes the regular automatic cleaning of tank wall attachments, reduces the risk and difficulty of cleaning, reduces maintenance costs, and avoids damage to the tank lining.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses an anti-wall-adhesion type phosphoric acid tank which comprises a tank body with a vertical structure, an inner gear ring is mounted at the top of an inner cavity of the tank body, a plurality of supporting wheels are distributed on the periphery of the inner gear ring, and the supporting wheels are in rolling connection with the periphery of the inner gear ring; the inner side of the inner gear ring is in meshed connection with a driving gear, the driving gear is installed on an output shaft of a second motor, and the second motor is fixedly connected to the upper portion of the tank body in the vertical direction; a plurality of partition plates distributed in a circumferential mode are installed below the inner gear ring, the side portions of the partition plates are in sliding connection with the inner wall of the tank body, and the top ends of the partition plates are fixedly connected with the inner gear ring through connecting pieces respectively. According to the anti-wall-adhesion type phosphoric acid tank provided by the utility model, attachments on the wall of the tank can be automatically cleaned at regular time, so that wall scale formed by long-time aggregation is prevented, irreversible damage to the lining of the storage tank due to cleaning is avoided, and the problems of high danger coefficient, large difficulty coefficient and high crane cost of phosphoric acid tank cleaning in the prior art are solved.
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Description

Technical Field

[0001] The utility model relates to an anti-walling phosphoric acid tank, belonging to the technical field of phosphoric acid storage. Background Art

[0002] Currently, phosphoric acid storage tanks generally feature a cylindrical, vertical, flat-bottom structure, manufactured from high-quality, acid- and alkali-resistant polyethylene using a single-shot rotational molding process. The tanks are smooth inside and out and are resistant to acid, alkali, impact, high temperatures, freezing, UV rays, and aging.

[0003] Phosphoric acid storage tanks used by compound fertilizer manufacturers are large and can hold a large amount of phosphoric acid. However, after storing phosphoric acid in the tanks for a period of time, precipitated sediment forms on the tank walls, forming scale. Over time, this scale builds up inside the tank walls. Under the influence of gravity and external vibrations, the scale layer can collapse locally on the tank walls.

[0004] At present, the only way to clean the scale on the tank wall is manual cleaning. Manual cleaning requires the use of a crane to dig and clean the scale from top to bottom. The excavation and cleaning process sometimes causes irreversible damage to the tank lining, which not only leads to a significant increase in maintenance costs, but also poses a safety and environmental hazard of tank perforation.

[0005] In summary, the existing technology has obvious inconveniences and defects in actual use, so it is necessary to improve it. Utility Model Content

[0006] The utility model aims to solve the problems in the prior art and provides an anti-fouling type phosphoric acid tank. The utility model can automatically clean the attachments on the tank wall at regular intervals to prevent the long-term accumulation of wall scale and avoid irreversible damage to the tank lining caused by cleaning. The utility model solves the problems in the prior art of high risk, high difficulty and high crane cost in cleaning phosphoric acid tanks.

[0007] In order to solve the above technical problems, the present invention adopts the following technical solutions:

[0008] An anti-caking phosphoric acid tank includes a vertical tank body, an inner gear ring installed on the top of the inner cavity of the tank body, a plurality of support wheels distributed around the outer periphery of the inner gear ring, and a rolling connection between the support wheels and the outer periphery of the inner gear ring; the inner side of the inner gear ring is meshed with a drive gear installed on the output shaft of a second motor, and the second motor is fixedly connected to the top of the tank body in a vertical direction; a plurality of circumferentially distributed partition plates are installed below the inner gear ring, the side portions of the partition plates are slidably connected to the inner wall of the tank body, and the top ends of the partition plates are fixedly connected to the inner gear ring via connecting members.

[0009] Furthermore, a phosphoric acid inlet is provided on the top of the tank body, and a phosphoric acid outlet and a slag discharge port are provided on both sides of the bottom of the tank body.

[0010] Furthermore, the height of the phosphoric acid outlet is greater than the height of the slag discharge port.

[0011] Furthermore, a plurality of scraping blades are installed at the bottom of the inner cavity of the tank body, and the plurality of scraping blades are distributed in a circular pattern at the bottom end of the rotating shaft.

[0012] Furthermore, the rotating shaft is vertically inserted into the tank body, the rotating shaft and the tank body are coaxially arranged, and the top end of the rotating shaft is connected to the first motor above the tank body.

[0013] Furthermore, a plurality of rake teeth are respectively provided at the bottom of the scraping blades.

[0014] Furthermore, each of the support wheels is provided with an axle, and the axle is rotatably mounted on the top wall of the tank body along a vertical direction.

[0015] Furthermore, the top end of the wheel axle is passed through the bearing seat, and the bearing seat is fixedly connected to the top of the tank body.

[0016] Furthermore, the connecting piece is an L-shaped structure.

[0017] Compared with the prior art, the present invention has the following advantages after adopting the above technical solution:

[0018] The utility model is provided with a plurality of partition plates distributed in a circumferential manner on the inner wall of the tank body. The partition plates can rotate with the inner gear ring. During the rotation process, the partition plates can timely clean the attachments on the tank wall to prevent the attachments from accumulating for a long time and forming wall scale. The first motor in the utility model drives the scraping blades and rake teeth to rotate through the rotating shaft, so that the sediment and wall scale at the bottom of the tank body cavity can be collected and discharged from the slag discharge port.

[0019] The utility model can automatically and regularly clean the attachments on the inner wall of the phosphoric acid tank, thereby solving the problems of high risk, high difficulty and high crane cost in the prior art of phosphoric acid tank cleaning.

[0020] The present invention will be described in detail below with reference to the accompanying drawings and embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0021] Figure 1 It is a structural diagram of the utility model;

[0022] Figure 2 yes Figure 1 Enlarged view of the structure at P in the middle.

[0023] In the figure, 1-tank body, 2-phosphoric acid inlet, 3-phosphoric acid outlet, 4-slag discharge port, 5-slag scraping blade, 6-first motor, 7-inner gear ring, 8-partition plate, 9-connecting piece, 10-support wheel, 11-bearing seat, 12-drive gear, 13-second motor. DETAILED DESCRIPTION

[0024] In order to have a clearer understanding of the technical features, purposes and effects of the present invention, the specific implementation methods of the present invention are now described with reference to the accompanying drawings.

[0025] like Figure 1 and Figure 2 As shown together, the utility model provides an anti-walling phosphoric acid tank, including a vertical tank body 1, a phosphoric acid inlet 2 is provided on the top of the tank body 1, and a phosphoric acid outlet 3 and a slag discharge port 4 are provided on both sides of the bottom of the tank body 1.

[0026] The height of the phosphoric acid outlet 3 is greater than that of the slag discharge port 4 .

[0027] A plurality of scraping blades 5 are installed at the bottom of the inner cavity of the tank body 1. The plurality of scraping blades 5 are distributed in a circle at the bottom end of the rotating shaft. The rotating shaft is vertically penetrated into the interior of the tank body 1. The rotating shaft and the tank body 1 are coaxially arranged. The top end of the rotating shaft is connected to the first motor 6 above the tank body 1.

[0028] The bottom of the scraping blade 5 is respectively provided with a plurality of rake teeth.

[0029] The first motor 6 drives the scraping blades 5 and the rake teeth to rotate through the rotating shaft, and the sediment and wall scale at the bottom of the inner cavity of the tank body 1 are collected and discharged from the slag discharge port 4.

[0030] An inner gear ring 7 is installed on the top of the inner cavity of the tank body 1, and a plurality of support wheels 10 are distributed on the periphery of the inner gear ring 7. The support wheels 10 are rollingly connected to the periphery of the inner gear ring 7.

[0031] The inner side of the inner gear ring 7 is meshed with the driving gear 12, which is mounted on the output shaft of the second motor 13. The second motor 13 is fixed vertically above the tank body 1. The second motor 13 drives the inner gear ring 7 to rotate along the support wheel 10 through gear meshing.

[0032] The support wheels 10 are each provided with an axle inside, and the axle is rotatably mounted on the top wall of the tank body 1 along the vertical direction. The top end of the axle passes through the bearing seat 11, and the bearing seat 11 is fixedly connected to the top of the tank body 1.

[0033] A plurality of partition plates 8 distributed in a circular pattern are installed below the inner gear ring 7. The sides of the partition plates 8 are slidingly connected to the inner wall of the tank body 1. The tops of the partition plates 8 are fixedly connected to the inner gear ring 7 through connecting pieces 9. The partition plates 8 can rotate with the inner gear ring 7.

[0034] The connecting member 9 is an L-shaped structure.

[0035] The components of the inner cavity of the tank body 1 in the present invention are all made of corrosion-resistant materials.

[0036] The specific working principle of this utility model:

[0037] The present invention employs a plurality of circumferentially distributed partition plates 8 disposed on the inner wall of the tank body 1. The partition plates 8 rotate with the inner ring gear 7. During rotation, the partition plates 8 promptly remove deposits from the tank wall, preventing them from accumulating over time and forming wall scale. The first motor 6 in the present invention rotates the scraping blades 5 and rake teeth via a rotating shaft, collecting sediment and wall scale at the bottom of the tank body 1 and discharging them through the slag discharge port 4.

[0038] The utility model can automatically and regularly clean the attachments on the inner wall of the phosphoric acid tank, thereby solving the problems of high risk, high difficulty and high crane cost in the prior art of phosphoric acid tank cleaning.

[0039] The above description is merely an example of the preferred embodiment of the present invention. Any details not described in detail are common knowledge within the art. The scope of protection of the present invention is determined by the claims. Any equivalent modifications based on the technical teachings of the present invention are also within the scope of protection of the present invention.

Claims

1. Anti-wall phosphoric acid tank, characterized by: The invention comprises a tank body (1) of a vertical structure, wherein an inner gear ring (7) is installed at the top of the inner cavity of the tank body (1), and a plurality of support wheels (10) are distributed on the periphery of the inner gear ring (7), and the support wheels (10) are rollingly connected to the periphery of the inner gear ring (7); the inner side of the inner gear ring (7) is meshed with a driving gear (12), and the driving gear (12) is installed on the output shaft of a second motor (13), and the second motor (13) is fixed to the top of the tank body (1) in the vertical direction; a plurality of circumferentially distributed partition plates (8) are installed below the inner gear ring (7), the side of the partition plates (8) are slidably connected to the inner wall of the tank body (1), and the top of the partition plates (8) are fixedly connected to the inner gear ring (7) through connecting members (9).

2. The anti-walling type phosphoric acid tank according to claim 1, characterized in that: A phosphoric acid inlet (2) is provided at the top of the tank body (1), and a phosphoric acid outlet (3) and a slag discharge port (4) are provided on both sides of the bottom of the tank body (1).

3. The anti-walling type phosphoric acid tank according to claim 2, characterized in that: The height of the phosphoric acid outlet (3) is greater than the height of the slag discharge port (4).

4. The anti-walling type phosphoric acid tank according to claim 1, characterized in that: A plurality of scraping blades (5) are installed at the bottom of the inner cavity of the tank body (1), and the plurality of scraping blades (5) are distributed in a circular pattern at the bottom end of the rotating shaft.

5. The anti-walling type phosphoric acid tank according to claim 4, characterized in that: The rotating shaft is vertically inserted into the tank body (1), the rotating shaft and the tank body (1) are coaxially arranged, and the top end of the rotating shaft is connected to the first motor (6) above the tank body (1).

6. The anti-walling type phosphoric acid tank according to claim 5, characterized in that: The bottoms of the scraping blades (5) are respectively provided with a plurality of rake teeth.

7. The anti-walling type phosphoric acid tank according to claim 1, characterized in that: Axles are respectively provided inside the supporting wheels (10), and the axles are rotatably mounted on the top wall of the tank body (1) in a vertical direction.

8. The anti-walling phosphoric acid tank according to claim 7, characterized in that: The top end of the wheel axle is passed through the bearing seat (11), and the bearing seat (11) is fixedly connected to the top of the tank body (1).

9. The anti-walling type phosphoric acid tank according to claim 1, characterized in that: The connecting piece (9) is an L-shaped structure.