Yardage roll stacking machine and system
Through the design of the cloth roll stacker and the combination of the flip module and the lifting module, efficient transfer and stacking of cloth rolls are achieved, which solves the problem of high cloth roll transportation cost in the existing technology and reduces the material transfer cost.
Patent Information
- Application Number
- CN202422722974.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-08
AI Technical Summary
In the existing technology, the cost of conveying cloth rolls is too high, and multiple conveyor lines increase equipment costs.
A cloth roll stacker is designed, which includes a frame, a turning module and a lifting module. Through the combination of the turning module and the lifting module, efficient transfer and stacking of cloth rolls can be achieved, reducing the need to set up multiple conveyor lines.
The cloth roll stacking system enables efficient conveying and stacking of cloth rolls, realizes efficient transfer and stacking of a single conveyor line, and reduces material transfer costs.
Smart Images
Figure CN223372251U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of stacking equipment, in particular to a cloth roll stacker and a system. Background Art
[0002] After packaging, the fabric rolls are transported via conveyor equipment and then transferred to a warehouse for storage. Conventional technology uses conveyor equipment to transport the fabric rolls to the appropriate location for unloading and transfer. To improve efficiency, multiple conveyor lines are deployed, but this significantly increases the number of conveyor lines and transportation costs. Utility Model Content
[0003] The technical problem to be solved by the present invention is that the cost of conveying cloth rolls in the prior art is too high, and the purpose is to provide a cloth roll stacker and system to solve the above problem.
[0004] The utility model is achieved through the following technical solutions:
[0005] In a first aspect, the utility model provides a cloth roll stacker, comprising a frame, a turning module and a lifting module;
[0006] The rack has a frame structure;
[0007] The flip module has two opposite sides, one of which is a feed side and the other is a discharge side. The flip module is rotatably mounted on the frame so that one of the feed side and the discharge side is higher than the other. Accordingly, the flip module has a feed station where the feed side is higher than the discharge side and a discharge station where the discharge side is higher than the feed side.
[0008] The lifting module is arranged on the frame and is connected with the flip module so that the flip module can be lifted and lowered on the frame.
[0009] In one possible design, the flip module includes a base frame, a rotating shaft, a flip plate, and a drive unit;
[0010] The base frame is constructed as a frame structure, and both ends of the base frame are respectively slidably arranged on the frame. Accordingly, two lifting modules are provided and are respectively connected to the two ends of the frame.
[0011] The rotating shaft is rotatably arranged on the base frame, and the flap is constructed as a curved plate with high ends and low middle and is fixedly connected to the rotating shaft; the driving unit is connected to the base frame through the placement frame, and the output end of the driving unit is connected to the flap to make the flap swing back and forth.
[0012] In a possible design, the flap includes a plurality of strips and a plurality of connecting plates, wherein the plurality of strips are parallel to each other and arranged at equal intervals, and the connecting plates are used to connect the plurality of strips so that the flap is constructed into a hollow structure.
[0013] In one possible design, the discharge side of the flap is provided with at least two extension plates parallel to the strip plates, the extension plates including a fixed plate and a movable plate;
[0014] The fixed plate is located between two adjacent strip plates and connected to the connecting plate, and has two opposite ends, one end of which is connected to the rotating shaft and the other end is provided with a mounting groove;
[0015] The movable plate has two opposite ends, one end of which is rotatably arranged on the mounting groove, and the other end extends outside the strip plate. The bottom surface of the movable plate is connected to the fixed plate through a reset spring.
[0016] In a possible design, the driving unit is a telescopic rod, and the telescopic rod is rotatably arranged on the placement frame.
[0017] In a possible design, the lifting module includes a drive and a transmission chain. The drive is fixed to the top of the frame. The transmission chain is wound around the drive and connected to the flip module. There are at least two transmission chains that are parallel to each other.
[0018] In a second aspect, the utility model provides a cloth roll stacking system, comprising a conveying module, a plurality of turntables and a plurality of cloth roll stackers, wherein the conveying module is arranged on the feeding side of the cloth roll stacker, and the turntable is arranged on the discharging side of the cloth roll stacker;
[0019] A plurality of cloth roll stackers are arranged at intervals on the side of the conveying module along the conveying direction of the conveying module, and a plurality of turntables are arranged in a one-to-one correspondence with the plurality of cloth roll stackers.
[0020] In a possible design, a plurality of unloading modules are provided on the conveying module, and the unloading modules, the cloth roll stackers and the turntables are arranged in a one-to-one correspondence.
[0021] In a possible design, a rotating mechanism is provided on the bottom surface of the turntable, and a plurality of storage racks are stacked on the top surface of the turntable.
[0022] In a possible design, the storage rack includes a rack body and an additional curved rod fixed to the bottom surface of the rack body. Two additional curved rods are provided and are located on both sides of the rack body, and a slot is formed between the rack body and each additional curved rod.
[0023] Compared with the prior art, the present invention has the following advantages and beneficial effects:
[0024] Several fabric roll stackers are spaced along the sides of the conveyor module along its conveying direction. Each stacker is used to transfer fabric rolls, which are then transferred to the turntable and gradually stacked. This combination of stackers and turntables allows a single conveyor line to transfer materials from multiple locations, eliminating the need for multiple conveyor lines and helping to reduce material transfer costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0025] In order to more clearly illustrate the technical solutions of the exemplary embodiments of the present invention, the following briefly introduces the drawings required for use in the examples. It should be understood that the following drawings only illustrate certain embodiments of the present invention and should not be considered as limiting the scope. A person of ordinary skill in the art can also derive other relevant drawings based on these drawings without inventive effort. In the drawings:
[0026] Figure 1 The figure is a structural diagram of a cloth roll stacker.
[0027] Figure 2 Schematic diagram of the structure of the flap.
[0028] Figure 3 This is a structural schematic diagram of a cloth roll stacking system.
[0029] Figure 4 A schematic diagram of the structure of the storage rack.
[0030] Markings and corresponding parts names in the accompanying drawings:
[0031] 1. Frame; 2. Flip module; 201. Base frame; 202. Rotating shaft; 203. Flip plate; 204. Drive unit; 205. Placement rack; 206. Strip plate; 207. Connecting plate; 3. Lifting module; 301. Drive; 302. Transmission chain; 4. Extension plate; 401. Fixed plate; 402. Moving plate; 5. Conveying module; 6. Turntable; 7. Storage rack; 701. Frame; 702. Additional curved rod; 8. Cloth roll. DETAILED DESCRIPTION
[0032] In order to make the purpose, technical solutions and advantages of the present invention more clearly understood, the present invention is further described in detail below in conjunction with embodiments and drawings. The schematic implementation methods of the present invention and their descriptions are only used to explain the present invention and are not intended to limit the present invention.
[0033] In the following description, numerous specific details are set forth to provide a thorough understanding of the present invention. However, it will be apparent to one skilled in the art that these specific details are not necessarily required to practice the present invention. In other embodiments, well-known structures, circuits, materials, or methods are not described in detail to avoid obscuring the present invention.
[0034] Throughout this specification, references to "one embodiment," "an embodiment," "an example," or "an example" mean that a particular feature, structure, or characteristic described in conjunction with the embodiment or example is included in at least one embodiment of the present invention. Therefore, the phrases "one embodiment," "an embodiment," "an example," or "an example" appearing in various places throughout this specification do not necessarily refer to the same embodiment or example. In addition, the particular features, structures, or characteristics may be combined in one or more embodiments or examples in any suitable combination and / or subcombination. Furthermore, it will be understood by those of ordinary skill in the art that the figures provided herein are for illustrative purposes only and are not necessarily drawn to scale. As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0035] In the description of the present invention, the terms "front", "rear", "left", "right", "up", "down", "vertical", "horizontal", "high", "low", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the scope of protection of the present invention.
[0036] Example:
[0037] like Figure 1-Figure 3 As shown, a cloth roll stacker includes a frame 1, a turning module 2 and a lifting module 3;
[0038] The rack 1 has a frame structure;
[0039] The flip module 2 has two opposite sides, one of which is a feeding side and the other is a discharging side. The flip module 2 is rotatably mounted on the frame 1 so that one of the feeding side and the discharging side is higher than the other. Accordingly, the flip module 2 has a feeding station where the feeding side is higher than the discharging side and a discharging station where the discharging side is higher than the feeding side.
[0040] The lifting module 3 is disposed on the frame 1 and connected to the flip module 2 so that the flip module 2 can be lifted or lowered on the frame 1 .
[0041] In the cloth roll stacker, the frame 1 can be constructed in any suitable shape, and the turnover module 2 is used to transfer materials so that the cloth rolls 8 and other materials are transported through the cloth roll stacker and separated from the conveying module 5. The lifting module 3 is used to drive the turnover module 2 to rise and fall on the frame 1.
[0042] For material transfer, the flip module 2 is in the feeding position so that the feeding side is in a low position, which facilitates the material to enter the flip module 2; the material enters the flip module 2 through the feeding side, and the flip module 2 rotates to the discharging position, and the discharging side is in a low position. The material rolls out of the flip module 2 under the action of its own weight, and then enters the turntable 6 or other equipment for placing materials; the flip module 2 rotates again and resets to the feeding position for the next material transfer.
[0043] For the lifting module 3, when the flip module 2 is at the feeding station, the height of the flip module 2 is adjusted according to the height of the conveying module 5 so that the feeding side of the flip module 2 is flush with or slightly lower than the conveying surface of the conveying module 5, so that the material can enter the flip module 2 more easily; when the flip module 2 transfers the material to the placement device, before the flip module 2 rotates, the height of the discharge side of the flip module 2 is adjusted according to the height of the placement device so that the discharge side of the flip module 2 is higher than the top surface of the placement device, ensuring that the material is placed on the placement device.
[0044] In practical terms, once the conveying module 5 is constructed and the height of its conveying surface is stable, the lifting module 3 only needs to be adjusted once. However, when placing materials, they are stacked layer by layer from low to high to improve the utilization rate of the placement equipment. Therefore, the lifting module 3 is mainly used to adjust the height of the discharge side of the turnover module 2.
[0045] Taking the transfer of fabric rolls 8 as an example, during operation, the fabric roll stacker is positioned to the side of the conveyor module 5, with the flip module 2 in the feed position. When the fabric roll 8 is transported along the conveyor module 5 to the flip module 2, it pushes the fabric roll 8 onto the flip module 2, feeding the fabric roll stacker. The height of the placement device determines whether the lifting module 3 is engaged. The flip module 2 then rotates, allowing the fabric roll 8 to roll onto the placement device under its own weight, unloading the fabric roll stacker. The fabric roll stacker then resets, completing the stacking of the batch of fabric rolls 8.
[0046] It is easy to understand that the cloth roll stacker can be used to stack any suitable materials, including but not limited to cloth rolls 8.
[0047] In a possible implementation, the flip module 2 includes a base frame 201 , a rotating shaft 202 , a flip plate 203 and a driving unit 204 ;
[0048] The base frame 201 is constructed as a frame structure, and both ends of the base frame 201 are slidably arranged on the frame 1. Accordingly, two lifting modules 3 are provided and are respectively connected to the two ends of the frame 1;
[0049] The rotating shaft 202 is rotatably set on the base frame 201, and the flap 203 is constructed as a curved plate with high ends and a low middle and is fixedly connected to the rotating shaft 202; the driving unit 204 is connected to the base frame 201 through the placement frame 205, and the output end of the driving unit 204 is connected to the flap 203 to make the flap 203 swing back and forth.
[0050] Based on the above design scheme, the base 201 is used to connect the frame 1, and the base 201 can be constructed in any suitable shape. The two ends of the rotating shaft 202 are rotatably set on the machine base, and accordingly, the machine base is fixed on the base 201. The flap 203 is constructed as a curved plate. On the one hand, it allows the material to enter or exit the flap 203 by its own weight without the need for additional power equipment. On the other hand, it is also convenient for temporary storage of materials, and the material storage is stable, avoiding the situation where the material accidentally escapes. The drive unit 204 provides power for the rotation of the flap 203, realizing the reciprocating swing of the flap 203, and thus realizing the switching between the feeding station and the discharging station of the flip module 2.
[0051] Optionally, the flap 203 includes a plurality of slats 206 and a plurality of connecting plates 207. The slats 206 are arranged parallel to each other and at equal intervals. The connecting plates 207 are used to connect the slats 206, thereby forming a hollow structure of the flap 203. Based on the above design, the slats 206 are connected to each other by the connecting plates 207, thereby forming a hollow structure of the flap 203. This helps reduce the weight of the flap 203, alleviate the load on the drive unit 204, and reduce energy consumption.
[0052] Optionally, at least two extension plates 4 parallel to the strips 206 are provided on the discharge side of the flap 203. Based on the above design, the extension plates 4 increase the distance the material moves along the flap 203, improving the control of the material and also allowing for a larger distance between the placement device and the fabric roll stacker, providing more operating space.
[0053] like Figure 2 As shown, the extension plate 4 includes a fixed plate 401 and a movable plate 402;
[0054] The fixed plate 401 is located between two adjacent strips 206 and connected to the connecting plate 207. The fixed plate 401 has two opposite ends, one end of which is connected to the rotating shaft 202, and the other end is provided with a mounting groove.
[0055] The movable plate 402 has two opposite ends, one end of which is rotatably mounted on the mounting slot and the other end extends outside the strip plate 206 . The bottom surface of the movable plate 402 is connected to the fixed plate 401 via a return spring.
[0056] Based on the above design, fixed plate 401 is connected to rotating shaft 202 and connecting plate 207, increasing the number of connection points and making fixed plate 401 more stable. The length of movable plate 402 can be selected as needed, and movable plate 402 is connected to fixed plate 401 via a return spring, forming a buffer to ensure smoother movement of materials onto the placement device.
[0057] Optionally, the driving unit 204 is a telescopic rod, and the telescopic rod is rotatably arranged on the placement frame 205. Based on the above design, the placement frame 205 can be constructed into any suitable shape, and the telescopic rod can be any suitable existing model.
[0058] In one possible implementation, the lifting module 3 includes a driver 301 and a transmission chain 302. The driver 301 is fixed on the top of the frame 1. The transmission chain 302 is wound around the driver 301 and connected to the flip module 2. There are at least two transmission chains 302 that are parallel to each other.
[0059] Based on the above design, the driver 301 provides power to retract and extend the transmission chain 302. During this process, the flip module 2 moves and rises along with the transmission chain 302. The transmission chain 302 is provided with multiple connection points, which helps improve the stability of the flip module 2 during its rise and fall.
[0060] This embodiment introduces a cloth roll stacking system based on the cloth roll stacking machine. Figure 3 As shown, the cloth roll stacking system includes a conveying module 5, a plurality of turntables 6 and a plurality of cloth roll stackers, the conveying module 5 is arranged on the feeding side of the cloth roll stacker, and the turntable 6 is arranged on the discharging side of the cloth roll stacker;
[0061] A plurality of cloth roll stackers are arranged at intervals on the side of the conveying module 5 along the conveying direction of the conveying module 5, and a plurality of turntables 6 are arranged in a one-to-one correspondence with the plurality of cloth roll stackers.
[0062] The conveyor module 5 can be any suitable conveying device, forming a conveyor line with multiple fabric roll stackers spaced at intervals along the sides of the conveyor line. For example, taking fabric roll 8 as an example, each fabric roll stacker can be used to transfer fabric roll 8, which is then transferred to the turntable 6 and gradually stacked. Thus, the combination of the fabric roll stackers and the turntable 6 allows a single conveyor line to transfer materials from multiple locations, eliminating the need for multiple conveyor lines and helping to reduce material transfer costs.
[0063] In one possible implementation, the conveyor module 5 is equipped with several unloading modules, each corresponding to the unloading modules, the fabric roll stacker, and the turntable 6. Based on the above design, the unloading modules apply force to the material through any suitable means, such as pushing, lifting, or striking, to move the material from the conveyor module 5 to the fabric roll stacker. It will be readily understood that any suitable existing equipment can be used for the unloading modules.
[0064] In one possible implementation, a rotating mechanism is provided on the bottom surface of turntable 6, and a plurality of racks 7 are stacked on the top surface of turntable 6. Based on the above design, turntable 6 is rotated by the rotating mechanism, which can be constructed with any suitable existing structure. Based on this, when materials are layered on turntable 6, each layer has a certain angle between them, which improves the stability of the material stack, reduces the probability of materials falling, and facilitates subsequent material transfer.
[0065] In one possible implementation, Figure 4 As shown, the rack 7 includes a frame 701 and an additional curved rod 702 fixed to the bottom surface of the frame 701. Two additional curved rods 702 are provided, one on each side of the frame 701, and a slot is formed between the frame 701 and each additional curved rod 702. Based on this design, equipment such as a forklift can lift the rack 7 through the slot to transfer materials. The rack 7 also makes it easier to connect to other equipment, improving the convenience and efficiency of material transfer.
[0066] The specific implementation methods described above further illustrate the purpose, technical solutions and beneficial effects of the utility model in detail. It should be understood that the above description is only a specific implementation method of the utility model and is not intended to limit the scope of protection of the utility model. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the utility model should be included in the scope of protection of the utility model.
Claims
1. A cloth roll stacker, characterized in that: It comprises a frame (1), a turning module (2) and a lifting module (3); The frame (1) is a frame structure; The flip module (2) has two opposite sides, one of which is a feed side and the other is a discharge side. The flip module (2) is rotatably arranged on the frame (1) so that one of the feed side and the discharge side is higher than the other. Accordingly, the flip module (2) has a feed station where the feed side is higher than the discharge side and a discharge station where the discharge side is higher than the feed side. The lifting module (3) is arranged on the frame (1) and is connected to the turnover module (2) so that the turnover module (2) can be lifted or lowered on the frame (1).
2. The cloth roll stacker according to claim 1, characterized in that: The turning module (2) comprises a base frame (201), a rotating shaft (202), a turning plate (203) and a driving unit (204); The base frame (201) is constructed as a frame structure, and the two ends of the base frame (201) are respectively slidably arranged on the frame (1). Accordingly, two lifting modules (3) are provided and respectively connected to the two ends of the frame (1); The rotating shaft (202) is rotatably arranged on the base frame (201); the flap (203) is constructed as a curved plate with high ends and a low middle portion and is fixedly connected to the rotating shaft (202); the driving unit (204) is connected to the base frame (201) via a placement frame (205); the output end of the driving unit (204) is connected to the flap (203) to enable the flap (203) to swing back and forth.
3. The cloth roll stacker according to claim 2, characterized in that: The flap (203) comprises a plurality of strips (206) and a plurality of connecting plates (207). The plurality of strips (206) are parallel to each other and arranged at equal intervals. The connecting plates (207) are used to connect the plurality of strips (206) so that the flap (203) is constructed into a hollow structure.
4. The cloth roll stacker according to claim 3, characterized in that: The discharge side of the flap (203) is provided with at least two extension plates (4) parallel to the strip plate (206), and the extension plates (4) include a fixed plate (401) and a movable plate (402); The fixed plate (401) is located between two adjacent strip plates (206) and is connected to the connecting plate (207). The fixed plate (401) has two opposite ends, one end of which is connected to the rotating shaft (202) and the other end is provided with a mounting groove. The movable plate (402) has two opposite ends, one end of which is rotatably arranged on the mounting groove, and the other end extends outside the strip plate (206). The bottom surface of the movable plate (402) is connected to the fixed plate (401) through a return spring.
5. The cloth roll stacker according to claim 2, characterized in that: The driving unit (204) is a telescopic rod, and the telescopic rod is rotatably arranged on the placement frame (205).
6. The cloth roll stacker according to any one of claims 1 to 5, characterized in that: The lifting module (3) comprises a driver (301) and a transmission chain (302). The driver (301) is fixed on the top of the frame (1). The transmission chain (302) is wound around the driver (301) and connected to the flip module (2). The transmission chains (302) are provided with at least two and are parallel to each other.
7. A cloth roll stacking system, characterized in that: It comprises a conveying module (5), a plurality of turntables (6) and a plurality of cloth roll stackers according to any one of claims 1 to 6, wherein the conveying module (5) is arranged on the feeding side of the cloth roll stacker, and the turntable (6) is arranged on the discharging side of the cloth roll stacker; A plurality of cloth roll stackers are arranged at intervals on the side of the conveying module (5) along the conveying direction of the conveying module (5), and a plurality of turntables (6) are arranged in a one-to-one correspondence with the plurality of cloth roll stackers.
8. The cloth roll stacking system according to claim 7, characterized in that: A plurality of unloading modules are provided on the conveying module (5), and the unloading modules, the cloth roll stacking machine and the turntable (6) are arranged in a one-to-one correspondence.
9. The cloth roll stacking system according to claim 7 or 8, characterized in that: The bottom surface of the turntable (6) is provided with a rotating mechanism, and the top surface of the turntable (6) is stacked with a plurality of racks (7).
10. The cloth roll stacking system according to claim 9, characterized in that: The storage rack (7) comprises a frame body (701) and an additional curved rod (702) fixed to the bottom surface of the frame body (701). Two additional curved rods (702) are provided and are respectively located on both sides of the frame body (701), and a slot is formed between the frame body (701) and each additional curved rod (702).