Rubber raw material pretreatment device
By designing a rubber raw material pre-processing device, using a drive motor to control a tooth chain to drive the hopper to lift and lower, combined with automatic dumping of the arc frame, the problem of hopper dumping is solved and the stability and efficiency of rubber processing are improved.
Patent Information
- Application Number
- CN202422703841.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-06
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-06
AI Technical Summary
The existing rubber raw material lifting device cannot meet the hopper dumping function, resulting in the scattering of raw materials, and the lifting stability is insufficient, which cannot meet the needs of rubber processing.
A rubber raw material pre-processing device was designed, including a rubber mixing device and a lifting device. The tooth chain was controlled by a drive motor to drive the hopper to rise and fall, and an arc-shaped frame was combined to achieve automatic dumping. Sliding wheels and sliding tracks were used to reduce friction, and the support frame guided the tooth chain to ensure stability.
The automatic dumping of the hopper is realized to avoid scattering of raw materials, improve the utilization rate and work efficiency, and enhance the stability and guidance of the lifting device.
Smart Images

Figure CN223372263U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of rubber processing, in particular to a rubber raw material pre-processing device. Background Art
[0002] Synthetic rubber, also known as synthetic elastomer, is a highly elastic polymer made artificially and is one of the three major synthetic materials. Synthetic rubber is a key material in tire manufacturing, providing excellent elasticity and wear resistance.
[0003] Patent document CN221369033U discloses an angle-adjustable food material elevator, comprising a support base, two sets of motor housings, an adjustment assembly, and a conveying assembly, wherein the two sets of motor housings are symmetrically mounted on the top of the support base by bolts. The utility model is provided with an adjustment assembly. When the angle of the conveyor belt needs to be adjusted, the height of one end of the connecting plate can be adjusted by using an electric telescopic rod. The height adjustment of the connecting plate can adjust the inclination angle of the conveyor belt, making it easier for the conveyor belt to lift food materials to different heights. During the adjustment process, the other end of the connecting plate and the fixed block at the bottom end of the electric telescopic rod rotate with the corresponding transmission shaft respectively, and the drive motor drives the transmission screw to rotate. The rotation of the transmission screw drives the screw nut to move, and the movement of the screw nut drives the stabilizing rod to move, thereby adjusting the inclination angle of the stabilizing rod, ensuring the stability of the connecting plate and the conveyor belt, and achieving stable adjustment of the conveyor belt angle.
[0004] In the above scheme, the elevator can lift the raw materials to different heights, but the rubber raw materials do not need to be lifted to different heights. They only need to be poured from the rubber mixing device into the hopper, and then the hopper is lifted to the set height and poured into the rubber plasticizing equipment. Since the rubber raw materials have a certain weight, the elevator requires strong stability and good driving force, and at the same time needs to meet the function of dumping the hopper. The elevator cannot dump the raw materials, but can only lift the raw materials to the top of the elevator and then drop them, which are easy to scatter to the outside. Therefore, it is necessary to provide a rubber raw material pretreatment device to solve the shortcomings of the existing technology. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of the prior art and provide a rubber raw material pre-processing device.
[0006] The technical solution adopted by the present invention to solve its technical problems is:
[0007] A rubber raw material preprocessing device includes a rubber mixing device and a rubber lifting device. The rubber lifting device includes a frame, the bottom of the frame is bolted to the bottom plate, a driving motor and a reducer are installed on the bottom plate, the reducer is located behind the driving motor, the output end of the driving motor is connected to the driving shaft, the input end of the reducer is connected to the rotating shaft 1, the rotating shaft 1 is connected to the driving shaft through a synchronous belt, the output end of the reducer is connected to the rotating shaft 2, the end of the rotating shaft 2 is provided with a gear 1, the bottom of the frame is also provided with a fixed shaft 1, the fixed shaft 1 is provided with a gear 2 and a gear 3, the gear 2 and the gear 3 rotate coaxially, the gear 2 and the gear 1 are connected to the gear 1 through a tooth chain 1, the top of the frame is provided with a fixed shaft 2, the fixed shaft 2 is provided with a gear 4, the gear 4 and the gear 3 are connected to the gear 3 through a tooth chain 2, the back of the hopper abuts against the inclined surface of the frame, the hopper is connected to the tooth chain 2 through a connecting piece, and the tooth chain 1 and the tooth chain 2 are controlled to rotate by the driving motor, thereby controlling the lifting and lowering of the hopper.
[0008] The utility model is further configured such that an arc frame is provided on the top of the frame, a support is provided at the end of the arc frame, the support is bolted to the arc frame, a pair of supports are provided, both ends of the fixed shaft 2 are respectively connected to a support, and the gear 4 is movably connected to the fixed shaft 2.
[0009] The utility model is further configured such that the back of the frame is closed and the front of the frame is provided with an inspection slot, through which the operation of the drive motor, the reducer and the gear chain can be directly observed, thereby facilitating inspection and maintenance.
[0010] The utility model is further configured such that a triangular plate is installed on one side of the inspection slot, two ends of a fixed shaft are respectively connected to the triangular plate and the back of the frame, and a gear three and a gear four are movably connected to the fixed shaft one.
[0011] The utility model is further configured such that a frame is provided with a plurality of support frames along the running direction of the toothed chain 2, the support frames including an upper frame and a lower frame, the toothed chain 2 passes through the upper frame and the lower frame in sequence, and the support frames support and guide the toothed chain 2 to prevent the toothed chain 2 from sagging and deviating from the running path.
[0012] The utility model is further configured such that a sliding wheel is provided on the back of the hopper, and sliding rails are provided on both sides of the inclined surface of the frame. The setting of the sliding rails corresponds to the running direction of the tooth chain 2. The sliding wheel is slidably connected to the sliding rails, and the sliding wheel is displaced along the setting direction of the sliding rails.
[0013] The utility model is further configured such that a mounting plate is provided at the bottom of the frame.
[0014] The utility model is further configured such that a switch is provided on the back of the frame.
[0015] In summary, the present invention has the following beneficial effects:
[0016] 1. The utility model has an arc-shaped frame on the top of the frame. When the hopper rises to the end of the arc-shaped frame, it can automatically dump and completely dump the internal raw materials to avoid residual raw materials in the hopper. Since the arc-shaped frame is at a certain distance from the frame body, it can avoid meeting the placement space of the plasticating equipment and avoid the raw materials from being scattered to the outside, thereby enhancing the raw material utilization rate and work efficiency.
[0017] 2. The bottom of the hopper of the utility model is provided with a sliding wheel, and sliding tracks are provided on both sides of the inclined surface of the frame. The setting of the sliding wheel and the sliding track can reduce the friction between the hopper and the inclined surface of the frame, and can further limit the moving direction of the hopper, and work in conjunction with the tooth chain 2.
[0018] 3. The utility model is provided with a plurality of support frames, which can support and guide the toothed chain 2 to prevent the toothed chain 2 from sagging and deviating from the running path. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] Figure 1 It is a structural diagram of the present utility model.
[0020] Figure 2 This utility model Figure 1 A magnified view of the middle panel.
[0021] Figure 3 It is a structural diagram of the hopper of the utility model.
[0022] In the figure, 1. frame, 2. base plate, 3. drive motor, 4. reducer, 5. drive shaft, 6. rotating shaft 1, 7. synchronous belt, 8. rotating shaft 2, 9. gear 1, 10. fixed shaft 1, 11. gear 2, 12. gear 3, 13. gear chain 1, 14. fixed shaft 2, 15. gear 4, 16. gear chain 2, 17. hopper, 18. connector, 19. curved frame, 20. support, 21. maintenance slot, 22. triangle plate, 23. support frame, 24. sliding wheel, 25. mounting plate. DETAILED DESCRIPTION
[0023] In order to make the purpose, technical solutions and advantages of the embodiments of the present invention clearer, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are part of the embodiments of the present invention, not all of the embodiments. The components of the embodiments of the present invention generally described and shown in the drawings here can be arranged and designed in various different configurations. Therefore, the following detailed description of the embodiments of the present invention provided in the drawings is not intended to limit the scope of the utility model for protection, but merely represents selected embodiments of the present invention. Based on the embodiments in the utility model, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0024] Example 1:
[0025] In this embodiment, if Figure 1-3 As shown, the present invention proposes a rubber raw material pre-processing device, including a rubber mixing device and a rubber lifting device. The rubber mixing device is a prior art and will not be described in detail here. The rubber lifting device includes a frame 1, the bottom of the frame is bolted to the bottom plate 2, a drive motor 3 and a reducer 4 are installed on the bottom plate, the reducer is located behind the drive motor, the output end of the drive motor is connected to the drive shaft 5, the input end of the reducer is connected to the rotating shaft 1 6, the rotating shaft 1 is connected to the drive shaft through a synchronous belt 7, the output end of the reducer is connected to the rotating shaft 2 8, and the end of the rotating shaft 2 is connected. A gear 1 9 is provided, and a fixed shaft 10 is also provided at the bottom of the frame. A gear 2 11 and a gear 3 12 are provided on the fixed shaft 1. Gear 2 and gear 3 rotate coaxially. Gear 2 and gear 3 are connected to gear 1 through a tooth chain 13. A fixed shaft 2 14 is provided on the top of the frame. A gear 4 15 is provided on the fixed shaft 2. Gear 4 and gear 3 are connected through a tooth chain 2 16. The back of the hopper 17 is in contact with the inclined surface of the frame. The hopper is connected to the tooth chain 2 through a connector 18. The drive motor controls the rotation of the tooth chain 1 and the tooth chain 2, thereby controlling the lifting and lowering of the hopper.
[0026] In this embodiment, an arc-shaped frame 19 is provided on the top of the frame, a support 20 is provided at the end of the arc-shaped frame, the support is bolted to the arc-shaped frame, a pair of supports are provided, the two ends of the fixed shaft 2 are respectively connected to a support, and the gear 4 is movably connected to the fixed shaft 2.
[0027] In this embodiment, the back of the frame is further configured to be closed, and the front of the frame is provided with an inspection slot 21, through which the operation of the drive motor, the reducer and the gear chain can be directly observed, which is convenient for maintenance.
[0028] In this embodiment, it is further configured that a triangular plate 22 is installed on one side of the maintenance slot, both ends of the fixed shaft are connected to the triangular plate and the back of the frame respectively, and gear three and gear four are movably connected to the fixed shaft one.
[0029] In this embodiment, it is further configured that the frame is provided with a plurality of support frames 23 along the running direction of the toothed chain 2, the support frames include an upper frame and a lower frame, the toothed chain 2 passes through the upper frame and the lower frame in sequence, and the support frames support and guide the toothed chain 2 to prevent the toothed chain 2 from sagging and deviating from the running path.
[0030] In this embodiment, it is further configured that a sliding wheel 24 is provided on the back of the hopper, and sliding rails are provided on both sides of the inclined surface of the frame. The sliding rails are arranged on the inner side of the inclined surface of the frame. The sliding rails are not drawn in the figure. The setting of the sliding rails corresponds to the running direction of the tooth chain 2. The sliding wheel is slidably connected to the sliding rails, and the sliding wheel is displaced along the setting direction of the sliding rails.
[0031] In this embodiment, a mounting plate 25 is further provided at the bottom of the frame, and the mounting plate is connected to the foundation or a fixed object by bolts to improve stability.
[0032] In this embodiment, a switch is further provided on the back of the frame, which is not shown in the figure. The switch controls the operation of the drive motor, which controls the rotation of the toothed chain 1 and the toothed chain 2, thereby controlling the lifting and lowering of the hopper.
[0033] Example 2:
[0034] In this embodiment, if Figure 1-2 As shown, the back of the frame is closed, and an inspection slot 21 is provided on the front of the frame, through which the operation of the drive motor, reducer and gear chain can be directly observed, which is convenient for maintenance.
[0035] In this embodiment, it is further configured that a triangular plate 22 is installed on one side of the maintenance slot, both ends of the fixed shaft are connected to the triangular plate and the back of the frame respectively, and gear three and gear four are movably connected to the fixed shaft one.
[0036] In this example, an inspection door can be hinged on the side of the inspection slot opposite to the triangular plate. The shape of the inspection door corresponds to the inspection slot. The provision of the inspection door can prevent dust or rubber materials in the working environment from accidentally falling into the rack.
[0037] The working principle of the rubber lifting device is that the hopper is located at the bottom of the frame in the initial state. When the mixing of the rubber raw materials in the rubber mixing device is completed, the rubber raw materials are poured into the hopper, the switch is started, and the drive motor drives and controls the rotation of tooth chain 1 and tooth chain 2, thereby controlling the lifting of the hopper. When the hopper is lifted to the end of the arc frame, the raw materials in the hopper are dumped and completely poured into the rubber plasticizing equipment. The switch is started again, the drive motor rotates in the opposite direction, and the drive motor drives and controls the rotation of tooth chain 1 and tooth chain 2, thereby controlling the hopper to descend.
[0038] In the description of the present utility model, it should be noted that when terms such as "upper", "lower", "inner", "outer", "left", and "right" indicate an orientation or positional relationship, they should be understood as being based on the orientation or positional relationship shown in the accompanying drawings, or the orientation or positional relationship in which the utility model product is usually placed when in use, or the orientation or positional relationship commonly understood by those skilled in the art. They are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present utility model. In addition, when terms such as "first" and "second" appear, they are only used to distinguish the description and cannot be understood as indicating or implying relative importance. In the description of the present utility model, it should also be noted that, unless otherwise clearly specified and limited, terms such as "installation", "setting", and "connection" should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be a communication between the internal parts of two elements. For those skilled in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
Claims
1. A rubber raw material pre-processing device, comprising a rubber mixing device and a rubber lifting device, characterized in that: The rubber lifting device includes a frame, the bottom of the frame is bolted to the base plate, a drive motor and a reducer are installed on the base plate, the reducer is located behind the drive motor, the output end of the drive motor is connected to the drive shaft, the input end of the reducer is connected to rotating shaft 1, rotating shaft 1 is connected to the drive shaft through a synchronous belt, the output end of the reducer is connected to rotating shaft 2, and a gear 1 is provided at the end of rotating shaft 2. A fixed shaft 1 is also provided at the bottom of the frame, and a gear 2 and a gear 3 are provided on the fixed shaft 1. Gear 2 and gear 3 rotate coaxially, and gear 2 is connected to gear 1 through a tooth chain 1. A fixed shaft 2 is provided at the top of the frame, and a gear 4 is provided on the fixed shaft 2. Gear 4 is connected to gear 3 through a tooth chain 2. The back of the hopper abuts against the inclined surface of the frame, and the hopper is connected to tooth chain 2 through a connector. The rotation of tooth chain 1 and tooth chain 2 is controlled by the drive motor, thereby controlling the lifting and lowering of the hopper.
2. A rubber raw material pre-processing device according to claim 1, characterized in that: An arc frame is provided on the top of the frame, a support is provided at the end of the arc frame, the support is bolted to the arc frame, a pair of supports are provided, both ends of the fixed shaft 2 are connected to a support respectively, and the gear 4 is movably connected to the fixed shaft 2.
3. The rubber raw material pre-processing device according to claim 1, characterized in that: The back of the frame is closed, and there is an inspection slot on the front of the frame. The operation of the drive motor, reducer and gear chain can be directly observed through the inspection slot, which is convenient for maintenance.
4. A rubber raw material pre-processing device according to claim 3, characterized in that: One side of the inspection slot is equipped with a triangular plate, two ends of the fixed shaft are respectively connected with the triangular plate and the back of the frame, and the gear three and the gear four are movably connected with the fixed shaft one.
5. The rubber raw material pre-processing device according to claim 1, characterized in that: The frame is provided with multiple support frames along the running direction of the toothed chain 2. The support frames include an upper frame and a lower frame. The toothed chain 2 passes through the upper frame and the lower frame in sequence. The support frames support and guide the toothed chain 2 to prevent the toothed chain 2 from sagging and deviating from the running path.
6. The rubber raw material pre-processing device according to claim 1, characterized in that: A sliding wheel is provided on the back of the hopper, and sliding tracks are provided on both sides of the inclined surface of the frame. The setting of the sliding track corresponds to the running direction of the tooth chain 2. The sliding wheel is slidably connected to the sliding track, and the sliding wheel moves along the setting direction of the sliding track.
7. The rubber raw material pre-processing device according to claim 1, characterized in that: A mounting plate is provided at the bottom of the rack.
8. The rubber raw material pre-processing device according to claim 1, characterized in that: There is a switch on the back of the frame.
Citation Information
Patent Citations
Angle-adjustable food raw material elevator
CN221369033U