Shifting fork feeding and discharging mechanism of winding machine

Abstract

The utility model relates to a shifting fork feeding and discharging mechanism of a winding machine, which comprises symmetrically arranged supports and further comprises a first driving source arranged on the supports and used for providing power; the movable carrying assembly is movably arranged at the top of the support; the first driving source can drive the moving carrying assembly to move the feeding and discharging carrying jig back and forth in a reciprocating mode, and the first driving source is arranged at the output end of the moving carrying assembly in an array mode. The movable carrying assembly can drive the feeding and discharging carrying jig to move up and down or horizontally. Through the unique structural design, the shifting fork feeding and discharging mechanism of the winding machine has the remarkable beneficial effects of improving the production efficiency, ensuring the carrying precision, reducing the labor intensity, enhancing the equipment universality and the like, and can meet the automation requirement of modern winding machine production.

Description

Technical Field

[0001] The utility model relates to a loading and unloading mechanism of a winding machine, in particular to a shift fork loading and unloading mechanism of the winding machine, which is suitable for the automatic loading and unloading operation of the winding machine. Background Art

[0002] During the production of winding machines, the efficiency and accuracy of loading and unloading operations have a significant impact on the efficiency and quality of the entire production process. Traditional loading and unloading methods often rely on manual operation, which is prone to low efficiency, difficulty in ensuring accuracy, and high labor intensity. To improve the production efficiency and quality of winding machines and achieve automated loading and unloading, this winding machine has a specially designed fork loading and unloading mechanism. Summary of the Invention

[0003] The purpose of this utility model is to provide a fork loading and unloading mechanism for a winding machine which has the advantages of reasonable structure, easy operation, high efficiency, good precision and strong versatility, can effectively improve the production efficiency and quality of the winding machine, reduce labor intensity and bring good economic benefits to the enterprise, so as to solve the above technical problems.

[0004] To achieve the above technical solution, the technical solution of the present invention is as follows: a shift fork loading and unloading mechanism of a winding machine, comprising symmetrically arranged brackets, the shift fork loading and unloading mechanism of the winding machine further comprising:

[0005] A first driving source, disposed on the bracket for providing power;

[0006] The mobile transport component is movably arranged on the top of the bracket; the first driving source can drive the mobile transport component to move back and forth

[0007] The loading and unloading handling jigs are arranged in an array at the output end of the mobile handling component; the mobile handling component can drive the loading and unloading handling jigs to move up and down / horizontally.

[0008] Furthermore, the first driving source is a motor; the motor is mounted on the bracket via a motor mounting plate; the output end of the motor is connected to a synchronous belt assembly; and limit blocks are provided corresponding to the start and end positions of the synchronous belt assembly.

[0009] Furthermore, the mobile transport assembly includes a support rail movably mounted on the bracket; a clamp mounting plate movably provided on the support rail; a pen-shaped cylinder is provided on one side of the support rail; the pen-shaped cylinder can drive the clamp mounting plate to move back and forth; buffers are symmetrically provided at both ends of the support rail; lifting elements are symmetrically provided at both ends of the support rail; the lifting elements can drive the support rail to move back and forth.

[0010] Furthermore, the clamping jaw mounting plate is provided with a concave mounting surface;

[0011] The lifting element includes a lifting cylinder; the output end of the lifting cylinder is connected to a lifting plate; and a guide element is fixedly connected to the lifting plate.

[0012] Furthermore, the loading and unloading jig includes a first jig that is adjustably mounted on the output end of the mobile transport component; a second jig is detachably mounted on the top of the first jig;

[0013] Wherein: during operation, the contact parts of the first jig, the second jig and the winding jig just form a triangular stable positioning position.

[0014] Furthermore, the first fixture includes a fixture body; one side of the fixture body is symmetrically extended outwardly with a clamping jaw; an electromagnet adsorption element is screwed to the center of the adjacent clamping jaws;

[0015] The second fixture includes a second clamping jaw base; a second clamping jaw fixing block is adjustably mounted on the second clamping jaw base.

[0016] Furthermore, the fixture body is provided with a through-long strip hole; one end of the clamping jaw is chamfered;

[0017] The second clamping jaw fixing block is provided with a second elongated hole running through it.

[0018] Compared with the prior art, the present invention has the following beneficial effects:

[0019] 1) The above design can effectively wind and improve production efficiency:

[0020] The first driving source is a motor, which is installed on the bracket through the motor mounting plate. The synchronous belt assembly at the output end of the motor drives the mobile conveying assembly to move back and forth. This driving method is efficient and stable, and can quickly and accurately move the mobile conveying assembly to the specified position, greatly shortening the material handling time. At the same time, the loading and unloading handling jigs arranged in an array on the mobile conveying assembly can carry multiple materials at a time, further improving the efficiency of loading and unloading, and meeting the needs of rapid production of winding machines. The support rail in the mobile conveying assembly can move on the bracket, and the clamp mounting plate can also move on the support rail under the drive of the pen-shaped cylinder, and the lifting elements at both ends of the support rail can drive the support rail to rise and fall. In this way, the loading and unloading handling jig can realize the compound action of lifting and horizontal movement, and can quickly and accurately complete the material pick-up and placement operations, reducing the waiting time during the loading and unloading process, and improving the efficiency of the entire production process.

[0021] 2) The above design can well ensure the handling accuracy:

[0022] When in operation, the first and second jigs of the loading and unloading jig form a triangular, stable positioning position at the contact point with the winding jig. This stable structure ensures that the material remains accurately positioned during handling, without shifting or shaking, thereby ensuring the accuracy of material placement and providing an accurate foundation for subsequent winding operations. The jig body of the first jig is provided with a through-hole, and the second jig's second clamping block is also provided with a second through-hole, and the second clamping block can be adjusted and mounted on the second clamping base. These designs allow the jig to be flexibly adjusted according to the specific shape and size of the material, ensuring a close fit with the material, further improving the precision and accuracy of handling.

[0023] 3) The utility model can effectively reduce labor intensity:

[0024] This loading and unloading mechanism automates material handling, replacing traditional manual loading and unloading methods. Workers no longer need to manually handle materials; they only need to monitor the equipment's operating status and perform necessary maintenance and adjustments. This significantly reduces physical labor, lowers labor intensity, and improves work comfort. Automated operation also avoids potential manual errors, such as inaccurate material placement and inconsistent handling speeds, thereby improving production stability and reliability.

[0025] 4) This utility model effectively enhances the versatility of the equipment:

[0026] The first and second jigs are designed for universal use. The first jig's gripper and electromagnet gripper adapt to materials of varying shapes and materials, securely gripping them through the electromagnet's suction action. The second jig's adjustable mounting allows it to work with the first jig to accommodate materials of varying sizes. The design of the mobile handling assembly allows it to be used on winding machines of varying models and specifications with simple adjustments and installation. This versatility reduces equipment procurement costs and improves equipment utilization.

[0027] In summary, the fork loading and unloading mechanism of the winding machine has significant beneficial effects in improving production efficiency, ensuring handling accuracy, reducing labor intensity and enhancing equipment versatility, and can provide strong support for the automated production of the winding machine. BRIEF DESCRIPTION OF THE DRAWINGS

[0028] To further illustrate various embodiments, the present invention is provided with accompanying drawings. These drawings form part of the disclosure of this invention and are primarily used to illustrate the embodiments and, in conjunction with the relevant description in the specification, to explain the operating principles of the embodiments. By referring to these drawings, those skilled in the art will understand other possible implementations and the advantages of this invention. The components in the figures are not drawn to scale, and similar reference numerals are generally used to represent similar components.

[0029] Figure 1 This is a three-dimensional diagram of the winding machine's fork loading and unloading mechanism. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0031] In order to enable those skilled in the art to better understand the present invention, the present invention will be further described in detail below with reference to the accompanying drawings and specific implementation methods.

[0032] Please see the attached Figure 1 As shown: A fork loading and unloading mechanism of a winding machine, including a symmetrically arranged bracket 1, the fork loading and unloading mechanism of the winding machine also includes:

[0033] A first driving source 2 is provided on the bracket 1 for providing power;

[0034] The movable transport component 3 is movably arranged on the top of the bracket 1; the first driving source 2 can drive the movable transport component 3 to move back and forth

[0035] The loading and unloading jigs 4 are arranged in an array at the output end of the mobile handling assembly 3. This design allows for the simultaneous handling of multiple materials, significantly increasing the material handling capacity per unit time. Multiple materials can be loaded and unloaded simultaneously, reducing the time between handling individual materials and further improving the overall production efficiency of the winding machine. The mobile handling assembly 3 drives the loading and unloading jigs 4 in both vertical and horizontal movements.

[0036] Based on the above embodiment, the first driving source 2 is a motor 21; the motor 21 is mounted on the bracket 1 through a motor mounting plate 22; the output end of the motor is connected to a synchronous belt assembly 23; and limit blocks 24 are provided corresponding to the starting and ending positions of the synchronous belt assembly 23. The first driving source is a motor, which is mounted on the bracket through a motor mounting plate, and the output end of the motor is connected to the synchronous belt assembly. This structure enables the power of the motor to be stably and efficiently transmitted to the mobile conveying assembly, ensuring that the mobile conveying assembly moves back and forth quickly and accurately on the top of the bracket. The rapid response and accurate position control of the mobile conveying assembly greatly shorten the material handling time and improve the efficiency of loading and unloading. Of course, in other embodiments; the first driving source 2 can also be a cylinder type or electric type or other rotating mechanical structure, and the size is not specifically limited.

[0037] Based on the above embodiment, the mobile handling assembly 3 includes a support rail 31 movably mounted on the bracket 1; a gripper mounting plate 32 is movably mounted on the support rail 31; a pen-shaped cylinder 33 is provided on one side of the support rail 31; the pen-shaped cylinder 33 can drive the gripper mounting plate 32 to move back and forth; buffers 34 are symmetrically provided at both ends of the support rail 31; and lifting elements 35 are symmetrically provided at both ends of the support rail 31; the lifting elements 35 can drive the support rail 31 to move back and forth. The support rail in the mobile handling assembly can move on the bracket, the gripper mounting plate can move on the support rail, the pen-shaped cylinder can drive the gripper mounting plate to move, and the lifting element can drive the support rail to rise and fall. This multi-dimensional motion structure enables the loading and unloading jig to achieve the coordinated operation of multiple movements, such as horizontal movement and lifting. During the loading and unloading process, the jig can quickly reach the designated position and accurately grasp or place materials without the need for complex adjustment processes, thereby significantly improving production efficiency.

[0038] Based on the above embodiment, the clamping jaw mounting plate 32 is provided with a concave mounting surface;

[0039] The lifting element 35 includes a lifting cylinder; the output end of the lifting cylinder is connected to a lifting plate (not shown in the drawings); and the guide element 351 is fixedly connected to the lifting plate.

[0040] Based on the above embodiment, the loading and unloading handling fixture 4 includes a first fixture 41 that is adjustably mounted on the output end of the mobile handling component 3; a second fixture 42 is detachably mounted on the top of the first fixture 41;

[0041] During operation, the first and second jigs 41, 42 form a stable triangular positioning position at their contact points with the winding jig. During loading and unloading, the first and second jigs also form a stable triangular positioning position at their contact points with the winding jig. This structure effectively prevents material shifting or shaking during handling, ensuring that the material remains accurately positioned. The triangular positioning structure offers excellent stability and balance, providing reliable support and positioning for the material both horizontally and vertically, thereby ensuring precise material handling and placement.

[0042] Based on the above embodiment, the first fixture 41 includes a fixture body; one side of the fixture body is symmetrically extended outward with a clamping jaw; an electromagnet adsorption element is screwed to the center of the adjacent clamping jaws;

[0043] The second fixture 42 includes a second clamping jaw base; a second clamping jaw fixing block is adjustably mounted on the second clamping jaw base.

[0044] Based on the above embodiment, the fixture body is provided with a through-long strip hole; one end of the clamping jaw is chamfered;

[0045] The second clamping jaw fixing block is provided with a second elongated hole extending therethrough; the first jig body is provided with a elongated hole extending therethrough, one end of the clamping jaw is chamfered, and the second clamping jaw fixing block of the second jig is provided with a second elongated hole extending therethrough, and the second clamping jaw fixing block is adjustably mounted on the second clamping jaw base. These designs allow the jig to be finely adjusted according to the specific shape and size of the material. The elongated hole and chamfered design facilitate fine-tuning of the jig in different directions, allowing the jig to better fit the material, while the adjustable clamping jaw fixing block further enhances the jig's adaptability to materials of different sizes. Through this precise design and adjustability, the jig can accurately grasp and place materials, ensuring handling accuracy.

[0046] After the operator places the tooling product into the fixture, the sensor on the fixture detects the presence of material. The lifting cylinder and pen-shaped cylinder 33 of the loading assembly move separately. The left and right movement of the pen-shaped cylinder 33 replaces the position of the wound product tooling with the unwound product tooling. The lifting cylinder then lifts upward, releasing the tooling from the fixture. When the lifting cylinder moves downward, the corresponding unwound tooling fits into the fixture, and the pen-shaped cylinder 33 moves the fixture of the unwound tooling to the corresponding winding station. The motor then drives the synchronous pulley and synchronous belt to transport the mobile conveying assembly 3 and the loading and unloading jig 4 to the appropriate position for winding. The shift fork loading and unloading mechanism uses automated operation. The motor drives the mobile conveying assembly through the synchronous belt assembly to quickly and accurately move to the designated position, significantly reducing loading and unloading time. Furthermore, the array-arranged loading and unloading jigs can carry multiple materials simultaneously, further improving loading and unloading efficiency and meeting the high-speed production requirements of the winding machine. The first and second jigs of the loading and unloading jigs form a triangular stable positioning position, enabling accurate grasping and placement of materials. Furthermore, the fixture's elongated holes and chamfered corners, along with its adjustable mounting method, allow it to accommodate materials of varying shapes and sizes, ensuring precise and accurate loading and unloading. Automated loading and unloading replaces traditional manual operations, reducing labor intensity. Workers only need to monitor the equipment's operating status and perform necessary maintenance and adjustments, reducing the difficulty and workload of manual operation. In summary, the winding machine's shift fork loading and unloading mechanism boasts a rational structure, easy operation, high efficiency, excellent precision, and strong versatility. This effectively improves the winding machine's production efficiency and quality while reducing labor intensity.

[0047] The above description is merely a preferred embodiment of the present invention and does not constitute any form of limitation to the present invention. Although the present invention has been disclosed as a preferred embodiment, it is not intended to limit the present invention. Any person skilled in the art should be able to utilize the technical contents disclosed above and make equivalent embodiments that are equivalent changes by making slight changes or modifications without departing from the scope of the technical solution of the present invention. However, any brief modifications, equivalent changes and modifications made to the above embodiments based on the technical essence of the present invention without departing from the content of the technical solution of the present invention are still within the scope of the technical solution of the present invention.

Claims

1. A fork loading and unloading mechanism of a winding machine, comprising a symmetrically arranged bracket (1), characterized in that: The fork loading and unloading mechanism of the winding machine also includes: A first driving source (2) is provided on the bracket (1) for providing power; A movable transport component (3) is movably arranged on the top of the bracket (1); the first driving source (2) can drive the movable transport component (3) to move back and forth The loading and unloading handling jig (4) is arranged in an array at the output end of the movable handling component (3); the movable handling component (3) can drive the loading and unloading handling jig (4) to move up and down / horizontally.

2. The shift fork loading and unloading mechanism of the winding machine according to claim 1, characterized in that: The first driving source (2) is a motor (21); the motor (21) is mounted on the bracket (1) via a motor mounting plate (22); the output end of the motor is connected to a synchronous belt assembly (23); and limit blocks (24) are provided corresponding to the starting and ending positions of the synchronous belt assembly (23).

3. The shift fork loading and unloading mechanism of the winding machine according to claim 1, characterized in that: The mobile transport assembly (3) comprises a support rail (31) movably mounted on the bracket (1); a clamping claw mounting plate (32) movably provided on the support rail (31); a pen-shaped cylinder (33) provided on one side of the support rail (31); the pen-shaped cylinder (33) can drive the clamping claw mounting plate (32) to move back and forth; buffers (34) are symmetrically provided at both ends of the support rail (31); lifting elements (35) are symmetrically provided at both ends of the support rail (31); the lifting elements (35) can drive the support rail (31) to move back and forth.

4. The shift fork loading and unloading mechanism of the winding machine according to claim 3, characterized in that: The clamping jaw mounting plate (32) is provided with a concave mounting surface; The lifting element (35) comprises a lifting cylinder; the output end of the lifting cylinder is connected to a lifting plate; and the lifting plate is fixedly connected to a guide element (351).

5. The shift fork loading and unloading mechanism of the winding machine according to claim 1, characterized in that: The loading and unloading handling jig (4) comprises a first jig (41) that is adjustably mounted on the output end of the mobile handling component (3); a second jig (42) is detachably mounted on the top of the first jig (41); Wherein: during operation, the contact parts of the first jig (41), the second jig (42) and the winding jig just form a triangular stable positioning position.

6. The shift fork loading and unloading mechanism of the winding machine according to claim 5, characterized in that: The first fixture (41) comprises a fixture body; one side of the fixture body is symmetrically extended outwardly with a clamping claw; adjacent clamping claws are centrally connected with an electromagnet adsorption element; The second fixture (42) comprises a second clamping jaw base; a second clamping jaw fixing block is adjustably mounted on the second clamping jaw base.

7. The shift fork loading and unloading mechanism of the winding machine according to claim 6, characterized in that: The fixture body is provided with a through-long strip hole; one end of the clamping claw is chamfered; The second clamping jaw fixing block is provided with a second elongated hole running through it.

Images