Cold rolling and pickling rolling line loop door rubber roller replacing device
By designing a cold-rolling and acid-rolling line slip-door rubber roller replacement device and utilizing installation fixtures and suspension structures to achieve three-dimensional adjustment and power control of the rubber roller, the problems of replacement difficulty and safety risks in the existing technology are solved, and efficient replacement by one person is achieved.
Patent Information
- Application Number
- CN202422036778.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-21
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-08-21
AI Technical Summary
In the prior art, it is difficult to replace the rubber rollers of the slip-on doors of the cold-rolling pickling line, which requires the cooperation of multiple people and poses safety risks, resulting in low replacement efficiency.
A device for replacing the rubber rollers of the slip-on door of a cold-rolling and pickling mill is designed. The device includes an installation tool and a suspension structure. The position of the rubber rollers is suspended and adjusted by the suspension structure. The three-dimensional adjustment is achieved by combining the support end and the side guide wheel. The power output device is used to control the lifting and lowering of the clamping structure to reduce manual operation.
It realizes efficient replacement of the lower rubber roller by a single operator, reduces labor consumption and safety risks, and improves replacement efficiency.
Smart Images

Figure CN223372626U_ABST
Abstract
Description
Technical Field
[0001] The present application belongs to the field of cold rolling production technology, and in particular relates to a cold rolling pickling line slip-on door rubber roller replacement device. Background Art
[0002] The main material of the pickling slip-on door rubber roller is a steel core polyurethane roller surface structure. During use, the pickling slip-on door rubber roller contacts the strip, causing wear of the polyurethane on its surface. Therefore, it is necessary to replace it according to the wear of the roller surface during each shutdown and maintenance.
[0003] In the prior art, the replacement of the rubber rollers of the pickling slip doors is usually carried out by manual operation and installed on the base. However, this method is relatively convenient for the installation of the rubber rollers on the first-layer slip doors with a minimum height of 1.3 meters from the ground. For the second-layer slip doors with a height of 2.3 meters from the ground and the third-layer highest one with a height of nearly 4 meters from the ground, it is dangerous to manually lift the rollers and use a crowbar to operate them in the process of dropping them into the installation groove, which may easily injure the hands. To replace the rollers on more than one layer, the workers need to stand on the equipment frame, wear safety belts, hold the equipment with one hand to prevent falling, hold the rollers with the other hand, stand on the equipment frame, use a crowbar, and drag the rubber rollers into the installation position. A series of operation steps require the cooperation of at least five people, which makes replacement difficult and involves great safety risks, and is very likely to cause safety accidents such as falls and bruises. Therefore, a device for replacing the rubber rollers of the slip doors of cold-rolled pickling lines is needed to improve replacement efficiency, reduce labor consumption, and reduce operational safety risks. Utility Model Content
[0004] The present application aims to at least to some extent solve the technical problems of low replacement efficiency and large amount of labor required in the replacement technology of the slip-on door rubber rollers of the cold-rolling and pickling milling line. To this end, the present application provides a device for replacing the slip-on door rubber rollers of the cold-rolling and pickling milling line.
[0005] In the first aspect, an embodiment of the present application provides a device for replacing the rubber roller of the slip-on door of a cold-rolling and acid-rolling line, comprising: an installation tool, which is composed of a support end and a suspension end fixedly connected, the support end and the suspension end forming a curved structure, and a groove is provided at the bottom end of the installation tool, and the groove is used to adapt to the size of the side guide wheel so that the groove can be embedded in the side guide wheel; a suspension structure, the suspension structure is fixedly installed on the free end of the suspension end, and the suspension structure is used to suspend the rubber roller of the slip-on door of the cold-rolling and acid-rolling line.
[0006] In some embodiments, the suspension structure comprises:
[0007] A clamping structure, the clamping structure is used to clamp the cold-rolling and pickling line slip-on door rubber roller;
[0008] A power output device is fixedly mounted on the installation fixture, an output end of the power output device is connected to the clamping structure, and the power output device is used to control the lifting and lowering of the clamping structure.
[0009] In some embodiments, the power output device comprises:
[0010] an output device body, the output device body being mounted on the supporting end;
[0011] a traction sling, one end of which is connected to the output end of the output device body, and the other end of which is fixedly connected to the clamping structure;
[0012] A transmission pulley is fixedly mounted on the free end of the suspension end, and the traction sling slides and rubs on the transmission pulley.
[0013] In some embodiments, the power output device further comprises:
[0014] An intermediate pulley is installed at a corner of the installation tool, and the traction rope slides and rubs on the transmission pulley.
[0015] In some embodiments, the output device body is a winch, and the winch is installed on the supporting end.
[0016] In some embodiments, the winch is an electric winch.
[0017] In some embodiments, the clamping structure comprises:
[0018] a hook mounted on the free end of the traction sling;
[0019] A lasso is used for hoisting the rubber roller of the cold-rolling and acid-rolling line slip-on door, and the lasso is connected to the hook.
[0020] In some embodiments, the invention further comprises a handle mounted on the hanging end.
[0021] In some embodiments, the handle is a folding handle, a mounting slot is provided on the suspension end, the folding handle is hingedly mounted in the mounting slot, and the folding handle is embedded in the mounting slot when in a folded state.
[0022] In some embodiments, the installation tool further includes a rib plate installed between the support end and the suspension end.
[0023] According to one or more embodiments of the present application, the cold rolling mill line slip-on door rubber roller replacement device provided includes an installation tool and a suspension structure. The cold rolling mill line slip-on door rubber roller is installed and hoisted by the suspension structure to a height convenient for installation, and the steering of the device can be achieved through the cooperation of the groove fixed at the bottom of the support end and the side guide wheel, so as to facilitate the adjustment of the horizontal position of the cold rolling mill line slip-on door rubber roller during the installation process, thereby realizing three-dimensional adjustment of the position of the cold rolling mill line slip-on door rubber roller, which is convenient for the staff to install. During use, it is only necessary to install the device on the side guide wheel and fix the cold rolling mill line slip-on door rubber roller on the suspension structure. By adjusting the rotation angle of the device and the suspension height of the suspension structure, the cold rolling mill line slip-on door rubber roller reaches the optimal installation position, thereby realizing installation, making the installation more time-saving and labor-saving. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] In order to more clearly illustrate the technical solutions in the embodiments of the present application, a brief introduction will be given below to the drawings required for use in the description of the embodiments. Obviously, the drawings described below are some embodiments of the present application. For ordinary technicians in this field, other drawings can be obtained based on these drawings without any creative work.
[0025] Figure 1 It shows the main structural diagram of the slip-door rubber roller replacement device of the cold-rolling pickling line;
[0026] Figure 2 It shows a cross-sectional structural diagram of a cold-rolling pickling line slip-door rubber roller replacement device;
[0027] Figure 3 Shown Figure 2 Magnified view of area A in center.
[0028] Figure numerals: 1. Installation tool; 2. Support end; 3. Suspension end; 4. Groove; 5. Clamping structure; 6. Power output device; 7. Output device body; 8. Traction rope; 9. Transmission pulley; 10. Intermediate pulley; 11. Hook; 12. Lasso; 13. Folding handle; 14. Rib plate. DETAILED DESCRIPTION
[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] It should be noted that all directional indications in the embodiments of the present invention are only used to explain the relative position relationship, movement status, etc. between the various components in a certain specific posture. If the specific posture changes, the directional indication will also change accordingly.
[0031] In this utility model, unless otherwise specified or limited, the terms "connected" and "fixed" should be understood broadly. For example, "fixed" can mean fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components; or interaction between two components, unless otherwise specified. A person skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances. Furthermore, references to "first," "second," and the like in this utility model are for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features indicated. Therefore, features specified as "first" or "second" may explicitly or implicitly include at least one such feature. Furthermore, the technical solutions of the various embodiments may be combined, but only if they are achievable by a person skilled in the art. If a combination of technical solutions contradicts or is impossible to implement, such combination shall be deemed non-existent and outside the scope of protection claimed by this utility model.
[0032] In the related art, the existing technology has the technical problem of inconvenience in replacing the rubber rollers of the slip-on door of the cold rolling and pickling mill. The embodiment of the present application provides a device for replacing the rubber rollers of the slip-on door of the cold rolling and pickling mill, which can at least to a certain extent solve the technical problem of low efficiency and large amount of labor required for replacing the rubber rollers of the slip-on door of the cold rolling and pickling mill in the existing technology.
[0033] The present application is described below with reference to specific embodiments and with reference to the accompanying drawings:
[0034] An embodiment of the present application provides a device for replacing the rubber rollers of the slip-on door of a cold-rolling and pickling milling line, which can reduce labor and improve replacement efficiency. The rubber rollers of the slip-on door of the cold-rolling and pickling milling line can be replaced by a single person.
[0035] First, see Figure 1 、 Figure 2, the embodiment of the present application provides a cold rolling and acid rolling line slipper door rubber roller replacement device, including: an installation tool 1, which is composed of a support end 2 and a suspension end 3 fixedly connected. The height of the installation work is usually 30-40 cm, and the worker can lift and install it alone. The support end 2 and the suspension end 3 form a bend structure, which is usually in a right angle shape to facilitate the extension of the suspension end 3. The bottom end of the installation tool 1 is provided with a groove 4, and the groove 4 is used to adapt to the size of the side guide wheel so that the groove 4 It can be embedded in the side guide wheel. In conventional technology, the cold rolling and acid rolling line is provided with a side guide wheel. The side guide wheel is an existing technology. The side guide wheel is used to guide the passage of the strip to avoid excessive wear caused by the inclination of the strip. The gear of the side guide wheel is approximately 10 cm thick, so that there is enough engagement space to enable the side guide wheel to engage with the groove 4, and the installation is more stable; the suspension structure, the suspension structure is fixedly installed on the free end of the suspension end 3, and the suspension structure is used to suspend the rubber roller of the cold rolling and acid rolling line loop door. The cold rolling mill line slip door rubber roller is installed and lifted to a convenient installation height through the suspension structure, and the steering of the device can be achieved through the cooperation of the groove 4 fixed at the bottom of the support end 2 and the side guide wheel, so that the horizontal position of the cold rolling mill line slip door rubber roller can be adjusted conveniently during the installation process, thereby realizing three-dimensional adjustment of the position of the cold rolling mill line slip door rubber roller, which is convenient for the staff to install. During use, it is only necessary to install the device on the side guide wheel and fix the cold rolling mill line slip door rubber roller on the suspension structure. By adjusting the rotation angle of the device and the suspension height of the suspension structure, the cold rolling mill line slip door rubber roller can reach the optimal installation position, thereby realizing installation, making the installation more time-saving and labor-saving.
[0036] In some embodiments, see Figure 1 、 Figure 2 The suspension structure includes: a clamping structure 5, which is used to clamp the cold rolling and pickling line slip-on door rubber roller. When the staff uses it, the cold rolling and pickling line slip-on door rubber roller can be clamped by the clamping structure 5 and lowered at a suitable position to assist in installation; a power output device 6, which is fixedly installed on the installation tool 1, and the output end of the power output device 6 is connected to the clamping structure 5. The power output device is used to control the lifting and lowering of the clamping structure 5, avoiding the situation where a large amount of manpower is consumed during manual handling.
[0037] In some embodiments, see Figure 1 、 Figure 2The power output device 6 includes: an output device body 7, which is installed on the support end 2 so that the center of gravity of the device is located on the support end 2, making the steering more stable when using a guide wheel; a traction rope 8, one end of which is connected to the output end of the output device body 7, and the other end of which is fixedly connected to the clamping structure 5. Under the traction action of the output device body 7, the traction rope 8 can rise and fall under its action, thereby realizing the function of adjusting the height of the adjuster; a transmission pulley 9, which is fixedly installed on the free end of the suspension end 3, and the traction rope 8 slides and rubs on the transmission pulley, so that the traction rope 8 can be suspended at the free end of the suspension end 3.
[0038] In some embodiments, see Figure 1 、 Figure 2 The power output device 6 also includes: an intermediate pulley 10, which is installed at the corner of the installation tool 1. The traction rope 8 slides and rubs on the transmission pulley to prevent the traction rope 8 from being suspended in the air and rubbing against other equipment on site to cause wear and breakage, so that the traction rope 8 has higher durability.
[0039] In some embodiments, the output device body 7 is a winch, which is installed on the support end 2. The winch can greatly reduce the physical effort consumed during the installation process.
[0040] In some embodiments, the winch is an electric winch, which can make height adjustment more convenient.
[0041] In some embodiments, see Figure 1 、 Figure 2 The clamping structure 5 includes: a hook 11, installed on the free end of the traction sling; a lasso 12, used to lift the cold rolling and pickling line loose door rubber roller, the lasso 12 is connected to the hook 11, and the fixation and disassembly of the cold rolling and pickling line loose door rubber roller and the device are realized through the setting of the lasso 12 and the hook 11.
[0042] In some embodiments, a handle is further included, which is installed on the suspension end 3 to facilitate transportation by staff.
[0043] In some embodiments, see Figure 1-3 The handle is a folding handle 13, and a mounting groove is provided on the suspension end 3. The folding handle 13 is hingedly installed in the mounting groove. The folding handle 13 is embedded in the mounting groove when in the folded state, which can effectively avoid the restriction of the handle on the use height.
[0044] In some embodiments, see Figure 1 、 Figure 2 The installation tool 1 also includes a rib plate 14, which is installed between the support end 2 and the suspension end 3 to strengthen the installation tool 1.
[0045] In the description of this specification, the reference terms "one embodiment", "some embodiments", "example", "specific example", or "some examples" mean that the specific features, structures, materials or characteristics described in conjunction with the embodiment or example are included in at least one embodiment or example of the present application. In this specification, the schematic representations of the above terms do not necessarily refer to the same embodiment or example. Moreover, the specific features, structures, materials or characteristics described can be combined in any one or more embodiments or examples in an appropriate manner. In addition, those skilled in the art can combine and combine different embodiments or examples described in this specification.
[0046] In addition, the technical solutions between the various embodiments can be combined with each other, but this must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by this application. Although the embodiments of the present application have been shown and described, ordinary technicians in this field will understand that various changes, modifications, substitutions and variations can be made to these embodiments without departing from the principles and purpose of this application. The scope of this application is defined by the claims and their equivalents.
Claims
1. A cold rolling pickling line slip-on door rubber roller replacement device, characterized in that: include: The installation tool (1) is composed of a support end (2) and a suspension end (3) fixedly connected, wherein the support end (2) and the suspension end (3) form a bent structure, and a groove (4) is provided at the bottom end of the installation tool (1), wherein the groove (4) is adapted to the size of the side guide wheel so that the groove (4) can be embedded in the side guide wheel; A suspension structure is fixedly mounted on the free end of the suspension end (3), and is used for suspending the cold-rolling and acid-rolling line slip-on door rubber roller.
2. The cold rolling and pickling line slip-on door rubber roller replacement device according to claim 1 is characterized in that: The suspension structure comprises: A clamping structure (5), the clamping structure (5) is used to clamp the cold-rolling acid rolling line slip-on door rubber roller; A power output device (6) is fixedly mounted on the installation tool (1), an output end of the power output device (6) is connected to the clamping structure (5), and the power output device is used to control the lifting and lowering of the clamping structure (5).
3. The cold rolling and pickling line slip-on door rubber roller replacement device according to claim 2 is characterized in that: The power output device (6) comprises: an output device body (7), the output device body (7) being mounted on the supporting end (2); A traction sling (8), one end of which is connected to the output end of the output device body (7), and the other end of which is fixedly connected to the clamping structure (5); A transmission pulley (9) is fixedly mounted on the free end of the suspension end (3), and the traction sling (8) slides and rubs on the transmission pulley.
4. The cold rolling and pickling line slip-on door rubber roller replacement device according to claim 3 is characterized in that: The power output device (6) further comprises: An intermediate pulley (10) is installed at a corner of the installation tool (1), and the traction rope (8) slides and rubs on the transmission pulley.
5. The cold rolling and pickling line slip-on door rubber roller replacement device according to claim 3 is characterized in that: The output device body (7) is a hoist, and the hoist is installed on the support end (2).
6. The cold rolling and pickling line slip-on door rubber roller replacement device according to claim 5, characterized in that: The winch is an electric winch.
7. The cold rolling and pickling line slip-door rubber roller replacement device according to claim 3 is characterized in that: The clamping structure (5) comprises: A hook (11) mounted on the free end of the traction sling; A lasso (12) is used for hoisting the rubber roller of the cold-rolling and acid-rolling line slip-on door, and the lasso (12) is connected to the hook (11).
8. The cold rolling and pickling line slip-door rubber roller replacement device according to claim 1 is characterized in that: It also includes a handle, which is installed on the suspension end (3).
9. The cold rolling and pickling line slip-door rubber roller replacement device according to claim 8, characterized in that: The handle is a folding handle (13), a mounting groove is provided on the hanging end (3), the folding handle (13) is hingedly mounted in the mounting groove, and the folding handle (13) is embedded in the mounting groove when in a folded state.
10. The cold rolling and pickling line slip-on door rubber roller replacement device according to any one of claims 1 to 9, characterized in that: The installation tool (1) further comprises a rib plate (14), and the rib plate (14) is installed between the support end (2) and the suspension end (3).