Sludge discharging anti-splashing device

By designing a sludge discharge anti-splash device and using a lifting mechanism to control the lifting of the cover, the splash problem during sludge discharge is solved, and a simple and economical anti-splash effect is achieved, which is suitable for sludge dewatering systems.

CN223372951UActive Publication Date: 2025-09-23DAYE NONFERROUS METALS
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Patent Information

Application Number
CN202422738005.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-11
Publication Date
2025-09-23
Estimated Expiration
2034-11-11

AI Technical Summary

Technical Problem

During the wastewater treatment process of industrial enterprises, sludge is prone to splashing when discharged, which increases the labor intensity of operators and is difficult to solve through technical transformation in a short period of time.

Method used

A sludge unloading anti-splash device was designed, which includes a lifting mechanism and an anti-splash component. The lifting and lowering of the cover plate is controlled by a winch and a wire rope to cover the bucket of the transport vehicle to prevent sludge from splashing.

Benefits of technology

It effectively prevents sludge from splashing from the bucket of the transport vehicle when unloading. The device is simple, practical and low-cost, and is suitable for sludge dewatering systems such as copper smelting wastewater.

✦ Generated by Eureka AI based on patent content.

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Abstract

The anti-splashing device comprises a floor slab, a discharging hopper is arranged on the floor slab, a discharging pipe is arranged at the lower end of the discharging hopper, the discharging pipe penetrates through the floor slab and faces downwards, lifting mechanisms are symmetrically arranged on the two sides of the discharging pipe, anti-splashing assemblies are arranged below the lifting mechanisms, and the lifting mechanisms are used for driving the anti-splashing assemblies to move up and down. The anti-splashing assembly comprises a material receiving pipe, and the material receiving pipe is arranged on the discharging pipe in a sleeving mode. A cover plate is arranged at the lower end of the material receiving pipe and fixedly connected with the material receiving pipe in the circumferential direction. The cover plate is controlled to ascend and descend through the lifting mechanism, and it is guaranteed that the material receiving pipe is always arranged on the discharging pipe in a sleeving mode; during discharging, the lifting mechanism controls the cover plate to cover the hopper of the transport vehicle, the problem that sludge splashes out of the hopper of the transport vehicle during discharging can be effectively prevented, and the device is simple, practical, low in cost, remarkable in effect and capable of being widely applied to sludge dewatering systems for copper smelting wastewater and the like.
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Description

Technical Field

[0001] The utility model relates to the technical field of anti-splashing of sludge feeding, in particular to a device for preventing splashing of sludge feeding. Background Art

[0002] During industrial wastewater treatment, sludge is produced through solid-liquid separation. This sludge is then transported via dump trucks through a discharge port. This sludge typically contains 40-60% water. During discharge, it comes into contact with the truck bed and easily splashes out of the truck bed, which does not meet clean production requirements. This requires workers to clean the surrounding area, increasing labor intensity. While these issues can be addressed through technical improvements such as reducing the water content or upgrading solid-liquid separation equipment, these improvements are time-consuming and require system downtime, making them difficult to achieve in a short period of time. To address these issues, a sludge discharge anti-splash device is proposed. Summary of the Invention

[0003] The purpose of the utility model is to solve the above problems and provide a sludge discharging anti-splashing device.

[0004] The specific solution of the utility model is: a sludge discharging anti-splashing device, comprising: a floor plate, a discharging hopper is provided on the floor plate, a discharging pipe is provided at the lower end of the discharging hopper, the discharging pipe passes through the floor plate and faces downward, lifting mechanisms are symmetrically provided on both sides of the discharging pipe, an anti-splashing component is provided below the lifting mechanism, and the lifting mechanism is used to drive the anti-splashing component to move up and down;

[0005] The anti-splash component includes: a material receiving pipe, which is sleeved on a material discharge pipe; a cover plate is provided at the lower end of the material receiving pipe, which is fixedly connected to the material receiving pipe in a circumferential direction, and is used to cover the bucket of the transport vehicle when discharging sludge to prevent splashing.

[0006] Furthermore, the lifting mechanism includes:

[0007] A hoist, which is arranged at the bottom of the floor slab and fixedly connected thereto;

[0008] A fixed pulley is provided at the bottom of the floor slab and is located between the hoist and the discharge pipe;

[0009] A steel wire rope, one end of which is connected to the winch, and the other end of which passes around the fixed pulley and is connected to the anti-splash component below.

[0010] Furthermore, the cover plate is made of PVDF board, PVC board or PP board.

[0011] Furthermore, a keel is provided on the cover plate, and a connecting hole is opened on the keel, and the steel wire rope is connected to the cover plate through the connecting hole on the keel.

[0012] Furthermore, the inner diameter of the receiving pipe is 1.1 to 1.25 times that of the discharge pipe.

[0013] The utility model has the following beneficial effects: the utility model controls the lifting of the cover plate through the lifting mechanism, and ensures that the material receiving pipe is always sleeved on the material discharge pipe; when discharging, the lifting mechanism controls the cover plate to cover the bucket of the transport vehicle, which can effectively prevent the problem of sludge splashing from the bucket of the transport vehicle when discharging. The device is simple and practical, low cost, and has significant effect, and can be widely used in sludge dewatering systems such as copper smelting wastewater. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a structural diagram of the utility model;

[0015] In the figure: 1. winch; 2. fixed pulley; 3. cover plate; 4. material receiving pipe; 5. wire rope; 6. discharge hopper; 601. discharge pipe; 7. transport vehicle; 8. floor slab; 9. keel; 901. connection hole. DETAILED DESCRIPTION

[0016] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0017] It should be noted that if the embodiments of the present invention involve directional indications (such as up, down, left, right, front, back, etc.), such directional indications are only used to explain the relative position relationship, movement status, etc. between the various components under a certain specific posture (as shown in the accompanying drawings). If the specific posture changes, the directional indication will also change accordingly.

[0018] In addition, if there are descriptions involving "first", "second", etc. in the embodiments of the present invention, the descriptions of "first", "second", etc. are only for descriptive purposes and cannot be understood as indicating or suggesting their relative importance or implicitly indicating the number of the indicated technical features. Therefore, the features defined as "first" and "second" may explicitly or implicitly include at least one of such features. In addition, the meaning of "and / or" appearing throughout the text includes three parallel schemes. Taking "A and / or B" as an example, it includes scheme A, or scheme B, or a scheme in which A and B are satisfied at the same time. In addition, the technical solutions between the various embodiments can be combined with each other, but it must be based on the ability of ordinary technicians in this field to implement. When the combination of technical solutions is mutually contradictory or cannot be implemented, it should be deemed that such a combination of technical solutions does not exist and is not within the scope of protection required by the present invention.

[0019] Please refer to Figure 1 A sludge discharging and anti-splashing device comprises: a floor 8, a discharging hopper 6 is provided on the floor 8, a discharging pipe 601 is provided at the lower end of the discharging hopper 6, the discharging pipe 601 passes through the floor 8 and faces downward, lifting mechanisms are symmetrically provided on both sides of the discharging pipe 601, an anti-splashing component is provided below the lifting mechanism, and the lifting mechanism is used to drive the anti-splashing component to move up and down;

[0020] The anti-splash component includes: a material receiving pipe 4, which is sleeved on the discharge pipe 601; a cover plate 3 is provided at the lower end of the material receiving pipe 4, and the cover plate 3 is fixedly connected to the material receiving pipe 4 in the circumferential direction. The cover plate 3 is used to cover the bucket of the transport vehicle 7 when discharging sludge to prevent splashing.

[0021] In this embodiment, the lifting mechanism includes:

[0022] A hoist 1 is provided at the bottom of the floor 8 and is fixedly connected thereto;

[0023] The fixed pulley 2 is provided at the bottom of the floor 8 and is located between the hoist 1 and the discharge pipe 601;

[0024] A steel wire rope 5, one end of which is connected to the winch 1, and the other end of which passes around the fixed pulley 2 and is connected to the anti-splash component below.

[0025] In this embodiment, the cover plate 3 is made of PVDF board, PVC board or PP board.

[0026] In this embodiment, a keel 9 is provided on the cover plate 3 , and a connecting hole 901 is opened on the keel 9 . The steel wire rope 5 is connected to the cover plate 3 through the connecting hole 901 on the keel 9 .

[0027] In this embodiment, the inner diameter of the receiving pipe 4 is 1.1 to 1.25 times that of the discharge pipe 601 .

[0028] The utility model has the following beneficial effects: the utility model controls the lifting of the cover plate 3 through the lifting mechanism, and ensures that the material receiving pipe 4 is always sleeved on the discharge pipe 601; when discharging, the lifting mechanism controls the cover plate 3 to cover the bucket of the transport vehicle 7, which can effectively prevent the problem of sludge splashing from the bucket of the transport vehicle 7 when discharging. The device is simple and practical, low cost, and has significant effect, and can be widely used in sludge dewatering systems such as copper smelting wastewater.

Claims

1. A sludge discharge anti-splash device, comprising: The floor is provided with a lower hopper, and a lower end of the lower hopper is provided with a lower feeding pipe, and the lower feeding pipe passes through the floor toward downward, and is characterized in that: lifting mechanisms are symmetrically provided on both sides of the lower feeding pipe, and an anti-splash component is provided below the lifting mechanism, and the lifting mechanism is used to drive the anti-splash component to move up and down; The anti-splash component includes: a material receiving pipe, which is sleeved on a material discharge pipe; a cover plate is provided at the lower end of the material receiving pipe, which is fixedly connected to the material receiving pipe in a circumferential direction, and is used to cover the bucket of the transport vehicle when discharging sludge to prevent splashing.

2. A sludge discharge anti-splashing device according to claim 1, characterized in that: The lifting mechanism comprises: A hoist, which is arranged at the bottom of the floor slab and fixedly connected thereto; A fixed pulley is provided at the bottom of the floor slab and is located between the hoist and the discharge pipe; A steel wire rope, one end of which is connected to the winch, and the other end of which passes around the fixed pulley and is connected to the anti-splash component below.

3. The sludge discharge anti-splashing device according to claim 1 is characterized in that: The cover plate is made of PVDF plate, PVC plate or PP plate.

4. The sludge discharge anti-splashing device according to claim 2 is characterized in that: A keel is provided on the cover plate, and a connecting hole is opened on the keel. The steel wire rope is connected to the cover plate through the connecting hole on the keel.

5. The sludge discharge anti-splashing device according to claim 1 is characterized in that: The inner hole diameter of the material receiving pipe is 1.1 to 1.25 times that of the material discharging pipe.