Roll quenching rotating device

By designing a roller quenching rotating device and utilizing the drive motor and chain drive of the rollers to achieve uniform roller cooling, the problem of uneven roller cooling during spray quenching is solved, thereby improving production safety and efficiency.

CN223373165UActive Publication Date: 2025-09-23江苏沙钢荣盛工程技术有限公司 +2
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Patent Information

Application Number
CN202422613605.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-29
Publication Date
2025-09-23
Estimated Expiration
2034-10-29

AI Technical Summary

Technical Problem

In the prior art, the uniformity of the cooling rate of various parts of the roller cannot be guaranteed during the blow spray quenching process, which makes it difficult to clean the oxide layer and impurities on the surface of the roller, affecting production efficiency and safety.

Method used

A roller quenching rotation device was designed. The rollers were hoisted onto a rotating fixture, driven by a drive motor to rotate the rollers, and sprayed with air in conjunction with an external refrigeration mechanism to achieve a uniform cooling effect on the rollers. The rollers were designed with an adjustable structure to accommodate rollers of different lengths, and impurities were automatically cleaned through the grooves.

Benefits of technology

This achieves uniform cooling of the rollers, avoids frictional resistance caused by impurity accumulation, and improves the safety and efficiency of the production process.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a roller quenching rotating device, which comprises a bearing plate and a lifting hook, the lifting hook is fixed on the bearing plate, the top of the bearing plate is provided with at least two mounting seats, the top end of each mounting seat is provided with two symmetrically distributed grooves, and the top of each mounting seat is fixedly connected with a support plate at the two sides of each groove. And a carrier roller is rotationally connected between the two opposite supporting plates, and through openings penetrating through the groove are formed in the two sides of the mounting base correspondingly. A roller is hoisted and placed on the rotating tool provided by the device, the driving motor is matched with a transmission structure of the driving gear, the driven gear, the chain wheel and the chain, so that the two carrier rollers on the same mounting seat rotate in the same direction, the roller can turn over at a constant speed, and at the moment, the roller is matched with an external refrigeration mechanism to rotate and spray and blow air at the same time; the whole roller is evenly cooled, an oxide layer or impurities on the surface of the roller can fall off, the impurities falling into the grooves can be discharged from the through openings, and the automatic cleaning effect is achieved.
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Description

Technical Field

[0001] The utility model relates to the field of metallurgical processing equipment, in particular to a roller quenching rotating device. Background Art

[0002] Roller development in the workshop involves quenching the rolls, which includes air spray quenching. This involves heating the roll surface to 950°C, removing it from the furnace, and then subjecting it to air spray quenching. Existing techniques typically remove the rolls and place them overhead, where they are then cooled using a refrigeration system. This approach fails to ensure uniform cooling across all parts of the roll during air spray quenching.

[0003] Therefore, it is necessary to develop a roll quenching rotating device. Utility Model Content

[0004] The technical problem to be solved by the present invention is to provide a roller quenching rotation device in view of the deficiencies of the above-mentioned prior art, so as to solve the technical problems raised in the background technology.

[0005] In order to solve the above technical problems, the technical solution adopted by the present invention is:

[0006] A roller quenching rotation device includes a bearing plate and a hook, the hook being fixed to the bearing plate, at least two mounting seats being provided on the top of the bearing plate, two symmetrically distributed grooves being provided on the top of each mounting seat, and support plates being fixedly connected to the top of the mounting seat at positions on both sides of the groove, a roller being rotatably connected between the two opposing support plates, through openings penetrating the grooves being provided on both sides of the mounting seat, and the grooves and the bottom walls of the openings being connected to form a smooth inclined structure;

[0007] A driving motor is fixedly connected to the outer wall of one of the mounting seats, and the output shaft of the driving motor is connected to the driving gear. The end of the axis rod of one of the rollers is fixedly connected to the driven gear, and the driving gear and the driven gear are meshed for transmission. Sprockets are fixedly connected to the axis rods of the two rollers on the mounting seat where the driven gear is located, and a chain is connected between the two sprockets.

[0008] Preferably, the bottom of both sides of the mounting seat are fixedly connected with ribs that fit with the supporting plate, and the surface of the supporting plate is provided with a plurality of threaded holes distributed in a linear array. The ribs are penetrated by positioning holes that match the positions of the threaded holes, and bolts are inserted into the positioning holes, and the bottom ends of the bolts are threadedly connected to the threaded holes.

[0009] Preferably, a slide rail is fixedly connected to the carrying plate, and a slide groove matching the slide rail is provided on the mounting seat.

[0010] Preferably, the hook is located on the slide rail, and the top wall of the slide groove matches the top end of the hook.

[0011] Preferably, the number of the hooks is set to four, and the four hooks are symmetrically distributed about the center axis of the load-bearing plate, for lifting the entire device.

[0012] Preferably, a counterweight block is movably provided on the supporting plate.

[0013] Preferably, the width of the groove is greater than the diameter of the roller.

[0014] Preferably, a pad is fixedly connected to the bottom of the supporting plate.

[0015] The utility model has the following beneficial effects:

[0016] By hoisting the rollers and placing them on the rotating fixture provided by this device, the output shaft of the driving motor is used to drive the active gear, which further engages the driven gear to rotate the corresponding rollers. Under the cooperation of the sprocket and chain transmission, the two rollers on the same mounting seat rotate in the same direction, realizing the uniform speed turning effect of the rollers. At this time, with the help of the external refrigeration mechanism, spraying and blowing air while rotating, the rollers can be uniformly cooled. The oxide layer or impurities on the surface of the rollers will fall off, and the impurities falling into the grooves can be discharged from the openings to achieve automatic cleaning, avoiding the problem of impurities accumulating in the grooves after long-term work to form friction resistance to the roller movement.

[0017] By setting up a detachable structure of the mounting seat and the supporting plate, the mounting seat can be easily adjusted and installed. By increasing the number of counterweight blocks and adjusting their installation positions, the supporting plate can maintain gravity balance after carrying the rolling rollers. When the entire device is lifted using four hooks and traction ropes, the supporting plate can maintain horizontal transportation, thereby improving safety during the production process. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 A three-dimensional diagram of the rapid oil return system for the high-position oil return tank of the flattening machine provided by the utility model;

[0019] Figure 2 This is a front view of the quick oil return system for the high-position oil return tank of the flattening machine provided by the utility model;

[0020] Figure 3 This is a side view of the quick oil return system for the high-position oil return tank of the flattening machine provided by the utility model;

[0021] Figure 4 This is a control flow chart of the rapid oil return system for the high-position oil return tank of the flattening machine provided by the utility model;

[0022] Figure 5 This is a side view of the quick oil return system for the high-position oil return tank of the flattening machine provided by the utility model;

[0023] Figure 6 This is a control flow chart of the rapid oil return system for the high-position oil return tank of the flattening machine provided by the utility model.

[0024] Among them are:

[0025] Loading plate-1; hook-2; mounting seat-3; groove-4; support plate-5; roller-6; opening-7; drive motor-8; driving gear-9; driven gear-10; chain-11; rib-12; threaded hole-13; bolt-14; slide rail-15; slide groove-16; pad-17. DETAILED DESCRIPTION

[0026] The present invention will be further described in detail below with reference to the accompanying drawings and specific preferred embodiments.

[0027] In the description of the present invention, it should be understood that the terms "left side," "right side," "upper," "lower," etc., indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of the present invention and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Terms such as "first" and "second" do not indicate the importance of a component and therefore should not be construed as limiting the present invention. The specific dimensions used in this embodiment are merely for illustrative purposes and do not limit the scope of protection of the present invention.

[0028] like Figure 1-6 As shown, a roller quenching rotation device includes a carrier plate 1 and a hook 2, the hook 2 is fixed to the carrier plate 1, and at least two mounting seats 3 are provided on the top of the carrier plate 1. The top of each mounting seat 3 is provided with two symmetrically distributed grooves 4, and the top of the mounting seat 3 is fixedly connected to support plates 5 at positions on both sides of the groove 4. A roller 6 is rotatably connected between the two opposing support plates 5. Through openings 7 penetrating the grooves 4 are provided on both sides of the mounting seat 3, and the grooves 4 and the bottom walls of the through openings 7 are connected to form a smooth inclined structure;

[0029] During operation, the roller quenching rotary device cooperates with an external refrigeration mechanism (such as a spray fan) to work. After the rollers are heated and taken out of the furnace, they are hoisted and placed on the rotating fixture of the roller quenching rotary device provided by the utility model. The spray fan is turned on, and the rollers spray and blow air while rotating to achieve a uniform cooling effect on the entire roller.

[0030] In order to realize the rotation of the rotary tooling, a driving motor 8 is fixedly connected to the outer wall of one of the mounting seats 3, and the output shaft of the driving motor 8 is connected to the driving gear 9. The end of the axis rod of one of the rollers 6 is fixedly connected to the driven gear 10, and the driving gear 9 is meshed with the driven gear 10 for transmission. The axis rods of the two rollers 6 on the mounting seat 3 where the driven gear 10 is located are fixedly connected with sprockets, and the chain 11 is chain-connected between the two sprockets. The driving gear 9 is driven by the output shaft of the driving motor 8, and the driven gear 10 is further meshed to rotate the corresponding roller 6. Under the cooperation of the sprocket and the chain 11, the two rollers 6 on the same mounting seat 3 rotate in the same direction, which has a rolling and flipping effect on the contact friction of the rollers placed on the rotary tooling.

[0031] Specifically, the bottom of both sides of the mounting seat 3 are fixedly connected with ribs 12 that fit with the supporting plate 1, which can improve the stability of the mounting seat 3 when placed. A plurality of threaded holes 13 distributed in a linear array are provided on the surface of the supporting plate 1. Positioning holes that match the positions of the threaded holes 13 are penetrated on the ribs 12. Bolts 14 are inserted into the positioning holes, and the bottom ends of the bolts 14 are threadedly connected to the threaded holes 13, which facilitates the adjustment and installation of the mounting seat 3, realizes the adjustability of the spacing of the rotating tooling, and is suitable for use with rollers of different lengths.

[0032] Specifically, a slide rail 15 is fixedly connected to the supporting plate 1, and a slide groove 16 matching the slide rail 15 is provided on the mounting seat 3. When the mounting seat 3 is placed on the supporting plate 1, multiple slide rails 15 are matched one-to-one with multiple slide grooves 16 to prevent the mounting seat 3 from deviating or sliding sideways, thereby achieving stable adjustment of the mounting seat 3.

[0033] Specifically, the hook 2 is located on the slide rail 15 , and the top wall of the slide groove 16 matches the top end of the hook 2 . The hook 2 can pass through the slide groove 16 without hindering the sliding of the mounting seat 3 .

[0034] Specifically, the number of hooks 2 is set to four, and the four hooks 2 are symmetrically distributed about the center axis of the load-bearing plate 1, and cooperate with the counterweight blocks movably arranged on the load-bearing plate 1, and the counterweight blocks are also locked on the load-bearing plate 1 by bolts 14. By increasing the number and installation position of the counterweight blocks, the load-bearing plate 1 can maintain gravity balance after carrying the rolling mill. When the four hooks 2 and the traction rope are used to lift the entire device, the load-bearing plate 1 can maintain horizontal transportation.

[0035] Specifically, the width of the groove 4 is greater than the diameter of the roller 6, so that impurities on the roller fall into the groove 4 after falling off and are discharged through the opening 7, thereby achieving the purpose of automatic cleaning and discharge.

[0036] Specifically, a pad 17 is fixedly connected to the bottom of the supporting plate 1 to reduce the loss of the supporting plate 1 and extend the service life of the device.

[0037] When the device is in use, the rollers that have been heated and taken out of the furnace are hoisted and placed on the rotating tooling, that is, between the two rollers 6 on the multiple groups of mounting seats 3, and the driving motor 8 is started so that its output shaft drives the active gear 9, which further engages the driven gear 10 to rotate the corresponding roller 6. Under the cooperation of the sprocket and the chain 11, the two rollers 6 on the same mounting seat 3 rotate in the same direction, which has a rolling and flipping effect on the contact friction of the rollers placed on the rotating tooling. At this time, the device cooperates with the external refrigeration mechanism (such as a spray fan) to work. When the spray fan is turned on, it rotates and sprays air at the same time to achieve a uniform cooling effect on the entire roller. During the cooling process, the oxide layer or impurities on the surface of the roller will fall off. In order to avoid accumulation in the groove 4 to form friction resistance to the movement of the roller 6, a through port 7 is provided to allow the impurities to be discharged, thereby achieving the purpose of automatic cleaning and discharging.

[0038] The embodiments of the present invention are described in detail above with reference to the accompanying drawings, but the present invention is not limited to the described embodiments. It is apparent to those skilled in the art that various changes, modifications, substitutions, and variations to these embodiments may be made without departing from the principles and spirit of the present invention, and these changes and modifications still fall within the scope of protection of the present invention.

Claims

1. A roller quenching rotation device, comprising a bearing plate (1) and a hook (2), wherein the hook (2) is fixed on the bearing plate (1), characterized in that: At least two mounting seats (3) are provided on the top of the carrier plate (1), and two symmetrically distributed grooves (4) are provided on the top of each mounting seat (3), and support plates (5) are fixedly connected to the top of the mounting seat (3) at positions on both sides of the groove (4), and rollers (6) are rotatably connected between the two opposing support plates (5), and through openings (7) penetrating the grooves (4) are provided on both sides of the mounting seat (3), and the bottom walls of the grooves (4) and the through openings (7) are connected to form a smooth inclined structure; A driving motor (8) is fixedly connected to the outer wall of one of the mounting seats (3), and the output shaft of the driving motor (8) is connected to the driving gear (9) in a transmission manner. The end of the shaft rod of one of the rollers (6) is fixedly connected to the driven gear (10), and the driving gear (9) and the driven gear (10) are meshed and driven. Sprockets are fixedly connected to the shaft rods of the two rollers (6) on the mounting seat (3) where the driven gear (10) is located, and a chain (11) is connected to the two sprockets in a chain transmission manner.

2. A roller quenching rotation device according to claim 1, characterized in that: The bottoms of both sides of the mounting seat (3) are fixedly connected with ribs (12) that fit the bearing plate (1), and the surface of the bearing plate (1) is provided with a plurality of threaded holes (13) distributed in a linear array, and the ribs (12) are penetrated by positioning holes that match the positions of the threaded holes (13), and bolts (14) are inserted into the positioning holes, and the bottom ends of the bolts (14) are threadedly connected to the threaded holes (13).

3. The roller quenching rotation device according to claim 1, characterized in that: A slide rail (15) is fixedly connected to the bearing plate (1), and a slide groove (16) matching the slide rail (15) is provided on the mounting seat (3).

4. The roller quenching rotation device according to claim 3, characterized in that: The hook (2) is located on the slide rail (15), and the top wall of the slide groove (16) matches the top end of the hook (2).

5. The roller quenching rotation device according to claim 1, characterized in that: The number of the hooks (2) is set to four, and the four hooks (2) are symmetrically distributed about the center axis of the load-bearing plate (1) and are used for lifting the entire device.

6. The roller quenching rotation device according to claim 1, characterized in that: A counterweight block is movably provided on the bearing plate (1).

7. The roller quenching rotation device according to claim 1, characterized in that: The width of the groove (4) is greater than the diameter of the roller (6).

8. The roller quenching rotation device according to claim 1, characterized in that: A pad (17) is fixedly connected to the bottom of the bearing plate (1).