Plating assisting tank for hot galvanizing
The design of the lifting, flipping and stirring device solves the problem of impurities falling to the bottom of the plating tank, makes it easy to remove impurities in the filter frame and ensures full contact between the solution and the workpiece, thus improving the cleaning effect and efficiency of hot-dip galvanizing.
Patent Information
- Application Number
- CN202422433829.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-09
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-09
AI Technical Summary
In the prior art, when the workpiece surface is cleaned, impurities easily fall from the gap between the filter screen and the stirring device to the bottom of the plating tank, resulting in poor cleaning effect.
A lifting and flipping device and a stirring device are designed. The lifting and flipping device drives the filter frame to lift and flip through a motor. The stirring device rotates at the bottom of the plating tank through multiple sets of disturbance plates to dump impurities in the filter frame and fully stir the solution.
It effectively prevents impurities from falling to the bottom of the flux tank, ensures that impurities in the filter frame are easy to remove, and the solution is in full contact with the workpiece, thereby improving the cleaning effect and the efficiency of subsequent hot-dip galvanizing.
Smart Images

Figure CN223373187U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of flux plating tanks, in particular to a hot-dip galvanizing flux plating tank. Background Art
[0002] Hot-dip galvanizing is a process in which molten metal reacts with an iron matrix to produce an alloy layer, thereby combining the matrix and the coating. Hot-dip galvanizing involves pickling the steel parts first to remove iron oxide from the surface. After pickling, the parts are cleaned in an aqueous solution of ammonium chloride or zinc chloride or a mixed aqueous solution of ammonium chloride and zinc chloride before being placed in a hot-dip coating tank. Hot-dip galvanizing has the advantages of uniform coating, strong adhesion, and long service life. In the hot-dip galvanizing process, a high-temperature aqueous solution composed of chemical raw materials such as ammonium chloride and zinc chloride is mainly used to hold the workpiece before hot-dip galvanizing. The purpose of the hot-dip galvanizing is to clean the surface of the workpiece so that the workpiece has maximum activity before the zinc is melted.
[0003] After searching, the publication number is: CN220352208U, which discloses a hot-dip galvanizing flux tank structure, which realizes the effect of sliding stirring of the solution in the flux tank. At the same time, it is convenient to remove the filter from the flux tank and to clean impurities on the filter. However, there are still some shortcomings: there is a gap between the filter and the stirring device. When cleaning the surface of the workpiece, impurities can easily fall from the gap to the bottom of the flux tank, losing the filtering effect. Therefore, improvement is needed. Utility Model Content
[0004] The technical problem to be solved by the utility model is that in the prior art, when the workpiece is subjected to acid decomposition cleaning, impurities are easily dropped to the bottom of the plating flux tank, making it difficult to clean them out.
[0005] In order to achieve the above functions, the technical solution adopted by the present invention is as follows: a hot-dip galvanizing auxiliary plating tank, comprising an auxiliary plating tank, a discharge valve is provided at the bottom of the auxiliary plating tank, fixed plates are provided on both sides of the upper end of the auxiliary plating tank, a bracket is fixedly connected to the fixed plate, a filter frame is provided below the bracket, an electric heating pipe is provided at the inner bottom end of the auxiliary plating tank, a stirring device is provided in the auxiliary plating tank and is located above the electric heating pipe, a lifting and flipping device is provided in the bracket and is connected to the filter frame; the lifting and flipping device includes motor 2, and the motor 2 is provided on the bracket. On the top wall, the bracket is provided with a slot running through left and right, a slider is slidingly provided in the slot, a vertical guide rod is provided in the slot, the output end of the motor 2 is provided with a screw rod and is threadedly connected to the slider, the outer side wall of the slider is provided with a motor 1, the output end of the motor 1 is provided with a connecting shaft, the connecting shaft is fixedly connected to the filter screen frame, the slider can be lifted by the screw rod, so that the filter screen frame can be lifted from the plating aid tank, and the connecting shaft is driven to rotate by the motor 1, and the connecting shaft drives the filter screen frame to rotate, which helps to dump out impurities in the filter screen frame.
[0006] Furthermore, the stirring device includes a rotating shaft, which rotates in the inner wall of the plating aid tank. The outer end of the rotating shaft is provided with a gear 2, and the outer wall of the plating aid tank is provided with a motor 3. The output end of the motor 3 is provided with a gear 1 and is meshed with the gear 2. The outer ring of the rotating shaft is provided with a disturbance plate, and the disturbance plate can be used to stir the solution in the plating aid tank in a tumbling manner, so that the solution and the workpiece are in more complete contact.
[0007] Preferably, a baffle is provided on the side wall of the filter frame. By providing the baffle, the maximum depth of the downward movement of the filter frame can be limited.
[0008] Preferably, the disturbance plates are arranged in an array around the rotating shaft, and the disturbance plates cannot touch the electric heating tube and the filter frame during rotation.
[0009] Preferably, the gear 2 is provided with multiple groups and meshed with each other. The provision of multiple groups of disturbance plates can widen the disturbance range of the disturbance plates.
[0010] Preferably, the coupling shaft and the screw rod are not on the same vertical plane.
[0011] The utility model adopts the above structure to achieve the following beneficial effects:
[0012] 1. The utility model can realize the lifting and lowering of the filter frame by setting a lifting and flipping device, and can also flip the filter frame at the same time to pour out the impurities in the filter frame. The filter frame adopts the front, back, left, right and bottom filtering method to prevent the impurities generated by the acid decomposition of the workpiece from falling to the bottom of the plating tank.
[0013] 2. The utility model sets a stirring device, and multiple sets of disturbance plates rotate and disturb at the bottom of the plating tank, so that the plating tank can be fully stirred, and the solution and the workpiece placed in the filter frame are fully acid-lyzed to facilitate subsequent hot-dip galvanizing. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is an overall three-dimensional diagram of a hot-dip galvanizing flux bath according to the present invention;
[0015] Figure 2 This is a structural diagram of a lifting and rotating device for a hot-dip galvanizing flux bath according to the present invention;
[0016] Figure 3 This is a structural diagram of the interior of the plating tank;
[0017] Figure 4 for Figure 3 The distribution of the middle disturbance plate on the shaft.
[0018] Among them, 1. Coating tank, 2. Discharge valve, 3. Fixed plate, 4. Bracket, 5. Filter frame, 6. Electric heating tube, 7. Stirring device, 8. Lifting and flipping device, 9. Motor 2, 10. Slotting, 11. Slider, 12. Screw, 13. Guide rod, 14. Motor 1, 15. Connecting shaft, 16. Rotating shaft, 17. Gear 2, 18. Disturbing plate, 19. Motor 3, 20. Gear 1, 21. Baffle. DETAILED DESCRIPTION
[0019] The following is a clear and complete description of the technical solution of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only some of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0020] In the description of the present invention, it should be noted that the terms "center", "up", "down", "left", "right", "vertical", "horizontal", "inside", "outside", etc., indicating directions or positional relationships, are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they cannot be understood as limitations on the present invention.
[0021] like Figure 1-4 The utility model is a hot-dip galvanizing fluxing tank, comprising a fluxing tank 1, a discharge valve 2 being provided at the bottom of the fluxing tank 1, fixed plates 3 being provided on both sides of the upper end of the fluxing tank 1, a bracket 4 being fixedly connected to the fixed plate 3, a filter screen frame 5 being provided below the bracket 4, a baffle 21 being provided on the side wall of the filter screen frame 5, by setting the baffle 21, the maximum depth of the downward movement of the filter screen frame 5 can be limited, an electric heating pipe 6 is provided at the bottom end of the interior of the fluxing tank 1, a stirring device 7 is provided in the fluxing tank 1 and is located above the electric heating pipe 6, a lifting and flipping device 8 is provided in the bracket 4 and is connected to the filter screen frame 5.
[0022] like Figure 1-2The lifting and flipping device 8 includes a motor 2 9. The motor 2 9 is arranged on the top wall of the bracket 4. The bracket 4 is provided with a slot 10 that passes through the left and right. A slider 11 is slidably provided in the slot 10. A vertical guide rod 13 is provided in the slot 10. The output end of the motor 2 is provided with a screw rod 12 and is threadedly connected to the slider 11. The outer wall of the slider 11 is provided with a motor 14. The output end of the motor 14 is provided with a connecting shaft 15. The connecting shaft 15 is fixedly connected to the filter frame 5. The connecting shaft 15 and the screw rod 12 are not on the same vertical plane. The slider 11 can be lifted by the screw rod 12, so that the filter frame 5 can be lifted from the plating tank 1. The connecting shaft 15 is driven to rotate by the motor 14, and the connecting shaft 15 drives the filter frame 5 to rotate, which helps to dump out the impurities in the filter frame 5.
[0023] like Figure 1 、 3 And 4, the stirring device 7 includes a rotating shaft 16, which rotates in the inner wall of the plating aid tank 1, and the outer end of the rotating shaft 16 is provided with a gear 2 17, and the gear 2 17 is provided with multiple groups and meshed with each other. Multiple groups of disturbance plates 18 are provided to widen the disturbance range of the disturbance plate 18, and a motor 3 19 is provided on the outer wall of the plating aid tank 1, and the output end of the motor 3 19 is provided with a gear 1 20 and meshed with the gear 2 17. The outer ring of the rotating shaft 16 is provided with a disturbance plate 18, and the disturbance plate 18 is arranged in an array around the rotating shaft 16. During the rotation of the disturbance plate 18, the electric heating tube 6 and the filter frame 5 cannot be touched. The disturbance plate 18 can be used to stir the solution in the plating aid tank 1 in a tumbling manner, so that the solution and the workpiece are in more sufficient contact.
[0024] During specific use, the workpiece to be hot-dip galvanized is placed in the filter frame 5, and then the motor 2 9 is started. The screw 12 drives the slider 11 to slide on the guide rod 13, and the filter frame 5 will extend downward into the plating tank 1 until the plating tank 1 blocks the baffle 21. At this time, there is space between the bottom of the filter frame 5 and the bottom of the plating tank 1.
[0025] Turn on the motor three 19, the gear one 20 engages with the gear two 17 to rotate. The gear two 17 has multiple groups of meshing connections with each other, which will drive the shaft 16 to rotate in the plating aid tank 1. The disturbance plate 18 will flip and disturb the solution in the plating aid tank 1, and can mix the solution evenly, so that the hot-dip galvanized workpiece in the filter frame 5 is fully exposed to the solution for acid hydrolysis, and the impurities in the acid hydrolysis will be filtered and retained by the filter frame 5.
[0026] After the acid hydrolysis is completed, the filter frame 5 is raised from the plating tank 1 by starting the motor 2 9, and then the filter frame 5 is turned over by the connecting shaft 15 by starting the motor 14. The impurities in the filter frame 5 can be dumped out of the lower end of the filter frame 5 with the help of a chute.
[0027] The above description of the present invention and its embodiments is non-limiting. The drawings show only one embodiment of the present invention, and the actual structure is not limited thereto. In short, if a person skilled in the art is inspired by the above, and does not deviate from the purpose of the present invention, without inventive design, a structure and embodiment similar to the technical solution should fall within the scope of protection of the present invention.
Claims
1. A hot dip galvanizing fluxing tank, comprising a fluxing tank, wherein a discharge valve is provided at the bottom of the fluxing tank, characterized in that: Fixed plates are provided on both sides of the upper end of the plating aid tank, a bracket is fixedly connected to the fixed plate, a filter screen frame is provided below the bracket, an electric heating tube is provided at the inner bottom end of the plating aid tank, a stirring device is provided in the plating aid tank and is located above the electric heating tube, a lifting and flipping device is provided in the bracket and is connected to the filter screen frame.
2. A hot dip galvanizing flux bath according to claim 1, characterized in that: The lifting and flipping device includes motor 2, which is arranged on the top wall of the bracket. The bracket is provided with a slot running through the left and right sides. A slider is slidably provided in the slot. A vertical guide rod is provided in the slot. The output end of motor 2 is provided with a screw rod and is threadedly connected to the slider. The outer side wall of the slider is provided with motor 1. The output end of motor 1 is provided with a connecting shaft, and the connecting shaft is fixedly connected to the filter frame.
3. A hot dip galvanizing flux bath according to claim 2, characterized in that: The stirring device includes a rotating shaft, which rotates in the inner wall of the plating aid tank. The outer end of the rotating shaft is provided with a gear 2, and the outer wall of the plating aid tank is provided with a motor 3. The output end of the motor 3 is provided with a gear 1 and is meshed with the gear 2. The outer ring of the rotating shaft is provided with a disturbance plate.
4. A hot-dip galvanizing flux bath according to claim 3, characterized in that: A baffle is provided on the side wall of the filter frame.
5. A hot dip galvanizing flux bath according to claim 4, characterized in that: The disturbance plates are arranged in an array around the rotating shaft, and the disturbance plates cannot touch the electric heating tube and the filter frame during rotation.
6. A hot dip galvanizing flux bath according to claim 5, characterized in that: The gears 2 are provided in multiple groups and are meshed and connected with each other.
7. A hot dip galvanizing flux bath according to claim 6, characterized in that: The coupling shaft and the lead screw are not on the same vertical plane.
Citation Information
Patent Citations
Plating assisting tank structure for hot galvanizing
CN220352208U