Dyeing mangle device
By designing a dyeing squeeze-out device and utilizing a mechanized dyeing tank and squeeze-out roller assembly, the problems of time-consuming and labor-intensive manual operation, high cost, low efficiency, and environmental pollution in fabric dyeing processing are solved, thus achieving an efficient and low-cost dyeing process.
Patent Information
- Application Number
- CN202422813779.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-19
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-19
AI Technical Summary
The existing fabric dyeing process has the problems of time-consuming and labor-intensive manual operation, high cost, low efficiency and easy environmental pollution.
A dyeing and squeezing device was designed, which included a dyeing tank, a loading roller, a feeding roller, a nip roller, a filtrate inclined plate, and a squeezing roller assembly. The dyeing of fabrics and the removal of excess dye were achieved in a mechanized manner. The dye was recovered by the filtrate inclined plate, and the squeezing effect was improved by multiple squeezing of the squeezing roller assembly.
It realizes efficient and low-cost fabric dyeing processing, reduces manual operation, avoids environmental pollution and improves work efficiency.
Smart Images

Figure CN223373412U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of fabric dyeing equipment, in particular to a dyeing squeeze device. Background Art
[0002] During the fabric dyeing process, the fabric is typically placed in a dyeing tank, left to soak and dye for a certain period of time, and then manually removed and sent to a squeezer for squeezing. Since the fabric is often left with excess dye after soaking, manual removal is laborious. Furthermore, during handling, the dye inevitably drips everywhere, contaminating the processing environment. Manually squeezing the excess liquid off the fabric before handling is not only time-consuming and labor-intensive, but also leads to high labor costs and low efficiency. Utility Model Content
[0003] The technical problem to be solved by the utility model is to provide a dyeing liquid squeezing device, aiming to solve the technical problems existing in the prior art that traditional fabric dyeing processing using manual operation is time-consuming and labor-intensive, high-cost, low-efficiency, and also pollutes the processing environment.
[0004] The roller conveyor belt conveyor belt is a roller conveyor belt ...
[0005] Furthermore, two first mounting supports are provided on the outer wall of the dyeing tank in the present invention and are spaced apart from each other, and both ends of the feeding roller are rotatably connected to the two first mounting supports respectively.
[0006] Furthermore, the two ends of the feed roller in the present invention are rotatably connected to the inner wall of the dyeing tank respectively, and the height of the feed roller is higher than the height of the loading roller.
[0007] Furthermore, the two ends of the pressing roller in the present invention are respectively rotatably connected to the inner wall of the dyeing trough, and the tightening assembly includes a top plate and a cylinder connected to the bottom of the top plate. The cylinder is installed below the dyeing trough, and the output shaft of the cylinder passes through the bottom of the dyeing trough and is connected to the top plate. The length of the top plate extends along the length direction of the pressing roller.
[0008] Furthermore, the filtrate inclined plate in the utility model has an open end which is a free end, and the other three ends are respectively connected to the inner wall of the dyeing tank. The open end of the filtrate inclined plate is higher than the other end opposite to it, and the other end of the filtrate inclined plate opposite to the opening is also provided with a number of filtrate holes arranged at intervals.
[0009] Furthermore, the squeezing roller assembly in the present invention also includes two mounting plates, and the two ends of the first squeezing roller are fixedly connected to the two mounting plates respectively; movable holes are respectively opened on the two mounting plates, and connecting columns are respectively provided at both ends of the second squeezing roller, and the two connecting columns respectively pass through the movable holes of the two mounting plates, and a locking plate is also provided on one side of the movable hole on the two mounting plates, and a locking bolt is threadedly connected to the locking plate, and the locking bolt is located on one side of the connecting column. By screwing the locking bolt, the second squeezing roller can be tightened or separated from the connecting column to achieve the fitting or separation of the second squeezing roller and the first squeezing roller.
[0010] Furthermore, the top of the dyeing trough described in the utility model is provided with two second mounting supports distributed at intervals, and the two mounting plates are respectively rotatably connected to the two second mounting supports. A support seat is connected to the dyeing trough on one side of any second mounting support, and a motor is provided on the support seat, and the motor is connected to the mounting plate on one driving side.
[0011] Furthermore, the locking bolt in the present invention is connected to a straight rod, and the straight rod is arranged perpendicular to the locking bolt.
[0012] Furthermore, the outside of the dyeing tank in the present invention is also connected to a material receiving tank, and the material receiving tank is arranged opposite to the feeding roller.
[0013] Compared with the prior art, the utility model has the following advantages: the utility model can slowly place the fabric into the dyeing tank through the feeding roller, and the pressing roller at the bottom of the dyeing tank can completely press the fabric into the dye solution to ensure sufficient dyeing. The filtrate inclined plate can squeeze the fabric once to remove excess dye. The fabric is clamped and fixed with the cooperation of the two liquid squeezing rollers and can be continuously wound as the liquid squeezing rollers rotate. The dye dripping during the winding process will flow back to the dyeing tank through the filtrate holes on the filtrate inclined plate for reuse. The top plate under the pressing roller can cooperate to press the fabric, so that the fabric can be squeezed for a second time when the liquid squeezing roller rotates, thereby increasing the liquid squeezing effect. The dyed fabric can be collected in the receiving tank without polluting the processing environment. The dyeing liquid squeezing device of the utility model can dye the fabric easily and efficiently, reducing labor costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a three-dimensional diagram of the utility model;
[0015] Figure 2 This is a schematic diagram of the state of the utility model when processing fabric;
[0016] Figure 3 This is a schematic diagram of the arrangement of the nip roller and the tightening assembly in the present invention;
[0017] Figure 4 This is a schematic diagram of the specific structure of the filtrate inclined plate in the present utility model;
[0018] Figure 5 It is a schematic diagram of the specific structure of the liquid squeezing roller assembly described in the present utility model.
[0019] Wherein: 1. dyeing trough; 2. first mounting support; 3. loading roller; 4. feeding roller; 5. pressing roller; 6. tightening assembly; 601. top plate; 602. cylinder; 7. filtrate inclined plate; 7a. opening; 7b. filtrate hole; 8. squeezing roller assembly; 801. first squeezing roller; 802. second squeezing roller; 803. mounting plate; 803a. movable hole; 804. connecting column; 805. locking plate; 806. locking bolt; 807. straight rod; 9. second mounting support; 10. support seat; 11. motor; 12. receiving trough; a. fabric. DETAILED DESCRIPTION
[0020] The following is a detailed description of the specific implementation of the present invention with reference to the accompanying drawings.
[0021] Example:
[0022] The specific embodiment of the dyeing liquid squeezing device of the utility model is shown in the accompanying drawings. Figure 1 、 Figure 2The apparatus mainly comprises a dyeing tank 1. Two first mounting supports 2 are provided at the same height on the left side outer wall of the dyeing tank 1. A loading roller 3 is provided between the two first mounting supports 2. The two ends of the loading roller 3 are rotatably connected to the two first mounting supports 2. The loading roller 3 is used to wind the fabric a. A feed roller 4 is provided on the side of the dyeing tank 1 near the loading roller 3. The feed roller 4 is parallel to the loading roller 3. The two ends of the feed roller 4 are rotatably connected to the inner wall of the dyeing tank 1. The height of the feed roller 4 is higher than that of the loading roller 3. The fabric a on the loading roller 3 passes over the feed roller 4 and is slowly placed into the dyeing tank 1.
[0023] Reference Figure 1 、 Figure 2 、 Figure 3 A pressing roller 5 is provided at the bottom of the dyeing tank 1, and the two ends of the pressing roller 5 are rotatably connected to the inner wall of the dyeing tank 1. A tightening assembly 6 is provided below the pressing roller 5, and the tightening assembly 6 includes a top plate 601. The length of the top plate 601 extends along the length direction of the pressing roller 5. The top plate 601 is parallel to the pressing roller 5 and there is a gap between the two. The bottom of the top plate 601 is connected to a cylinder 602, which is installed below the dyeing tank 1. The output shaft of the cylinder 602 passes through the bottom of the dyeing tank 1 and is connected to the top plate 601. The output shaft of the cylinder 602 is connected to the dyeing tank 1 in a sliding and sealed manner. The fabric a that has passed through the feed roller 4 is then inserted between the pressing roller 5 and the top plate 601 of the tightening assembly 6. The pressing roller 5 can completely immerse the fabric a in the dye solution to ensure sufficient dyeing. The cylinder 602 can drive the top plate 601 to rise and fall so that the top plate 601 can cooperate with the pressing roller 5 to press or release the fabric a.
[0024] Reference Figure 1 、 Figure 2 、 Figure 4 A filtrate inclined plate 7 is provided on the other side of the dyeing tank 1 opposite to the feed roller 4. An opening 7a is provided on the end of the filtrate inclined plate 7 near the feed roller 4. The length direction of the opening 7a is parallel to the length direction of the feed roller 4. Fabric a passes through the opening 7a and can be squeezed once by contact with the opening 7a to remove excess dye. One end of the filtrate inclined plate 7 with the opening 7a is free, and the other three ends are respectively connected to the inner wall of the dyeing tank 1. The end of the filtrate inclined plate 7 with the opening 7a is higher than the other end opposite to it. The other end of the filtrate inclined plate 7 opposite to the opening 7a is also provided with a plurality of filtrate holes 7b arranged at intervals. The filtrate holes 7b are used to return the dye dripping on the filtrate inclined plate 7 to the dyeing tank 1 for reuse.
[0025] Reference Figure 1 、 Figure 2 、 Figure 5A squeeze roller assembly 8 is provided above the filtrate inclined plate 7. The squeeze roller assembly 8 comprises a first squeeze roller 801, a second squeeze roller 802, and two mounting plates 803. The first squeeze roller 801 is fixedly connected to the two mounting plates 803 at both ends. Each mounting plate 803 has a movable hole 803a extending in the same direction. A connecting post 804 is provided at each end of the second squeeze roller 802. The connecting post 804 is coaxial with the second squeeze roller 802. The two connecting posts 804 at both ends of the second squeeze roller 802 extend through the movable holes 803a in the two mounting plates 803, respectively, and are movable within the movable holes 803a along the length of the movable holes 803a. A locking plate 805 is also provided on the outer surface of each mounting plate 803, located on one side of the movable hole 803a. A locking bolt 806 is threadedly connected to the locking plate 805. The locking bolt 806 is located on one side of the connecting post 804. By turning the locking bolt 806, the connecting post 804 can be tightened or separated from the connecting post 804, thereby achieving the connection or separation of the second squeeze roller 802 and the first squeeze roller 801. The outer end of the locking bolt 806 is also connected to a straight rod 807, which is arranged perpendicular to the locking bolt 806 to facilitate the tightening of the locking bolt 806.
[0026] When the squeezing roller assembly 8 is installed, refer to Figure 1 、 Figure 5 Two spaced-apart second mounting supports 9 are provided on the top of the dyeing tank 1. Two mounting plates 803 are rotatably connected to the two second mounting supports 9. A support base 10 is connected to the dyeing tank 1 on either side of the second mounting support 9. A motor 11 is mounted on the support base 10. The output shaft of the motor 11 is connected to one mounting plate 803 to drive the entire squeeze roller assembly 8 to rotate.
[0027] The fabric a that has passed through the opening 7a further passes through between the first squeeze roller 801 and the second squeeze roller 802. When passing through, the first squeeze roller 801 and the second squeeze roller 802 are separated from each other. After passing through, the locking bolt 806 is screwed so that the locking bolt 806 presses against the connecting column 804, and the second squeeze roller 802 and the first squeeze roller 801 approach each other and cooperate to clamp the fabric a. Then the motor 11 is started to drive the entire squeeze roller assembly 8 to rotate. The fabric a is continuously wound as the first squeeze roller 801 and the second squeeze roller 802 rotate. The dye dripping during the winding process will flow back to the dyeing tank 1 through the filtrate hole 7b on the filtrate inclined plate 7 for reuse. When fabric a is wound to a certain thickness so that one end of fabric a is fully tightened by the squeezing roller assembly 8, the cylinder 602 drives the top plate 601 to rise, and the top plate 601 cooperates with the pressing roller 5 to press fabric a and generate a certain friction force on fabric a. At this time, fabric a is squeezed for the first time between the top plate 601 and the pressing roller 5. When fabric a passes through the opening 7a, it will be squeezed for the second time. As the squeezing roller assembly 8 rotates, fabric a is continuously wound to produce a third squeezing, thereby increasing the squeezing effect. After the squeezing is completed, the motor 11 drives the squeezing roller assembly 8 to rotate in the opposite direction, so that the fabric a can be separated from the first squeezing roller 801 and the second squeezing roller 802. Since the fabric a carries the dyeing liquid and will be adsorbed together, the fabric a can be peeled off manually. The peeled fabric a can be placed on the filtrate inclined plate 7 below first, and finally, the locking bolt 806 is screwed to separate the locking bolt 806 from the connecting column 804, and the second squeezing roller 802 and the first squeezing roller 801 are separated from each other. The fabric a that has been processed on the filtrate inclined plate 7 can be pulled out from between the second squeezing roller 802 and the first squeezing roller 801.
[0028] Reference Figure 1 The outside of the dyeing tank 1 is also connected to a receiving tank 12, which is arranged opposite to the feeding roller 3. The dyed fabric a on the filtrate inclined plate 7 can be collected in the receiving tank 12 without polluting the processing environment.
[0029] The above embodiments are intended only to illustrate the technical concepts and features of the present invention. Their purpose is to enable those familiar with the art to understand the present invention and implement it accordingly. They are not intended to limit the scope of protection of the present invention. Any modifications based on the spirit of the main technical solution of the present invention shall be included within the scope of protection of the present invention.
Claims
1. A dyeing liquid squeeze device, characterized in that: The invention comprises a dyeing tank (1), wherein a feeding roller (3) is provided on the outside of the dyeing tank (1), and the feeding roller (3) is used to wind the fabric (a); a feeding roller (4) is provided on the side of the dyeing tank (1) close to the feeding roller (3); a pressing roller (5) is provided at the bottom of the dyeing tank (1), and a pressing assembly (6) is provided below the pressing roller (5); the fabric (a) passes over the feeding roller (4) and then passes between the pressing roller (5) and the pressing assembly (6); the pressing assembly (6) can cooperate with the pressing roller (5) to press the fabric (a); the interior of the dyeing tank (1) is connected to the A filtrate inclined plate (7) is provided on the other side opposite to the feed roller (4), and an opening (7a) is provided at one end of the filtrate inclined plate (7) close to the feed roller (4), and the fabric (a) passes through the opening (7a); a liquid squeezing roller assembly (8) is provided above the filtrate inclined plate (7), and the liquid squeezing roller assembly (8) includes a first liquid squeezing roller (801) and a second liquid squeezing roller (802), and the fabric (a) passes between the first liquid squeezing roller (801) and the second liquid squeezing roller (802), and the liquid squeezing roller assembly (8) can roll up the fabric (a) and cooperate with the tightening assembly (6) to squeeze the fabric (a).
2. A dyeing squeeze device according to claim 1, characterized in that: Two first mounting supports (2) are provided on the outer wall of the dyeing tank (1) and are spaced apart from each other. The two ends of the feeding roller (3) are rotatably connected to the two first mounting supports (2) respectively.
3. A dyeing squeeze device according to claim 1, characterized in that: Both ends of the feed roller (4) are rotatably connected to the inner wall of the dyeing tank (1), and the height of the feed roller (4) is higher than the height of the loading roller (3).
4. A dyeing squeeze device according to claim 1, characterized in that: The two ends of the pressing roller (5) are respectively rotatably connected to the inner wall of the dyeing tank (1); the tightening assembly (6) comprises a top plate (601) and a cylinder (602) connected to the bottom of the top plate (601); the cylinder (602) is installed below the dyeing tank (1); the output shaft of the cylinder (602) passes through the bottom of the dyeing tank (1) and is connected to the top plate (601); the length of the top plate (601) extends along the length direction of the pressing roller (5).
5. A dyeing squeeze device according to claim 1, characterized in that: One end of the filtrate inclined plate (7) having an opening (7a) is a free end, and the other three ends are respectively connected to the inner wall of the dyeing tank (1); the end of the filtrate inclined plate (7) having the opening (7a) is higher than the other end opposite thereto; and the other end of the filtrate inclined plate (7) opposite the opening (7a) is further provided with a plurality of filtrate holes (7b) arranged at intervals.
6. A dyeing squeeze device according to claim 1, characterized in that: The squeezing roller assembly (8) further comprises two mounting plates (803), the two ends of the first squeezing roller (801) being fixedly connected to the two mounting plates (803) respectively; the two mounting plates (803) are respectively provided with movable holes (803a); the two ends of the second squeezing roller (802) are respectively provided with connecting posts (804), the two connecting posts (804) respectively pass through the movable holes (803a) of the two mounting plates (803); the two mounting plates (803) are further provided with locking plates (805) on one side of the movable holes (803a); the locking plates (805) are threadedly connected with locking bolts (806), the locking bolts (806) are located on one side of the connecting posts (804), and by screwing the locking bolts (806), the second squeezing roller (802) can be tightened or separated from the connecting posts (804), thereby achieving the attachment or separation of the first squeezing roller (801) and the second squeezing roller (802).
7. A dyeing squeeze device according to claim 6, characterized in that: Two second mounting supports (9) are provided at intervals on the top of the dyeing tank (1), and the two mounting plates (803) are rotatably connected to the two second mounting supports (9) respectively. A support seat (10) is connected to the dyeing tank (1) on one side of any second mounting support (9), and a motor (11) is provided on the support seat (10), and the motor (11) is connected to the mounting plate (803) on one side of the driving device.
8. A dyeing squeeze device according to claim 6, characterized in that: The locking bolt (806) is connected to a straight rod (807), and the straight rod (807) is arranged perpendicular to the locking bolt (806).
9. A dyeing squeeze device according to claim 1, characterized in that: The outside of the dyeing tank (1) is also connected to a material receiving tank (12), and the material receiving tank (12) is arranged opposite to the feeding roller (3).