Auxiliary device for rapidly breaking pile head
The auxiliary device consisting of a steel sleeve and a pile-breaking anchor solves the problems of steel deformation and manual measurement when breaking the pile head, and achieves fast and low-cost overall removal of the pile head.
Patent Information
- Application Number
- CN202422527404.8
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-18
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-18
AI Technical Summary
The existing method of removing the pile head has the disadvantages of high cost, serious deformation of the steel bars, the need for manual position measurement and lack of form, which affects construction efficiency and aesthetics and increases labor costs.
An auxiliary device consisting of a steel sleeve, an annular connecting plate and a pile-breaking anchor is used. The steel sleeve is used to protect the steel bars, and the pile-breaking anchor is used to achieve the overall lifting and rapid separation of the pile head.
Protect the steel bars from extrusion and deformation, reduce the position measurement steps, realize the rapid and overall breaking and lifting of the pile head, and reduce construction costs and time.
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Figure CN223373714U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of auxiliary tools for cast-in-place pile construction, and particularly relates to an auxiliary device for breaking pile heads. Background Art
[0002] In recent years, with the rapid development of urban economies and the continued deepening of urbanization, municipal construction, a traditional industry, has shown a trend toward large-scale development. Construction projects inevitably involve a large number of pile foundations, and pile head removal is a key component of this work. Pile head removal refers to the practice of maintaining the top elevation of the cast-in-place pile by 0.8-1.0 m above the designed top elevation during pouring to ensure the strength of the concrete head. However, the portion of the pile head that rises above the designed top elevation must be chiseled away during subsequent construction. This process is known as "pile head removal." Modern methods for pile head removal primarily involve manual and mechanical methods. Mechanical pile head removal primarily utilizes complex machinery and is costly. Manual pile head removal can lead to significant deformation of the rebar during removal. Furthermore, manual measurement is required to determine the pile head's position before excavation. The resulting pile head is unformed and difficult to handle, significantly impacting the aesthetics of the structure and increasing the cost and time of rebar straightening and pile head removal, as well as significant labor costs. Utility Model Content
[0003] In order to solve the above problems in the prior art, an auxiliary device for quickly breaking pile heads is proposed.
[0004] The technical solution of the utility model to solve the technical problem is: an auxiliary device for quickly breaking the pile head, including a plurality of steel sleeves, the diameter of the steel sleeves is larger than the diameter of the pile head steel bar; adjacent steel sleeves are connected by an annular connecting plate, and pile breaking holes are formed through the annular connecting plate; a plurality of hinges are connected to the top of the annular connecting plate, one end of each hinge is connected to the annular connecting plate, and the other end is connected to a point; the pile breaking anchor is detachably connected to the pile breaking hole.
[0005] Preferably, each hinge is connected to a lifting ring, and the lifting ring can be lifted together with the pile head.
[0006] Preferably, the outer side of the annular connecting plate can be detachably connected to the loosening sleeve, and the inner side of the loosening sleeve is fitted with the annular connecting plate; the inner side of the loosening sleeve is connected to the template column, the diameter of the template column is the same as the radius of the broken pile hole, and the template column can extend into the broken pile hole.
[0007] Preferably, the pile-breaking anchor comprises two symmetrically arranged pile-breaking rods, one end of the two pile-breaking rods being hinged and the other end being separated; the separated ends of the two pile-breaking rods are bent to both sides to form pile-breaking anchors; a pile-breaking block is inserted between the two pile-breaking rods, one side of the pile-breaking block is conical and the other side is hemispherical; a hammer rod is provided on the outside of the pile-breaking block for hammering the pile-breaking block.
[0008] Preferably, the inclination angle of one end of the cone of the pile-breaking block is greater than the angle between the two pile-breaking rods.
[0009] Preferably, the inner side of one hinged end of the two pile-breaking rods is connected to a tensioning spring, which is a compression spring.
[0010] Preferably, the pile-breaking anchor includes a special-shaped pile-breaking block, one side of which is conical and the other side is a first inclined surface; a special-shaped hammer rod is provided on the outer side of the special-shaped pile-breaking block for hammering the special-shaped pile-breaking block, and the special-shaped hammer rod is provided with a second inclined surface parallel to the inclined surface of the special-shaped pile-breaking block, and the first inclined surface and the second inclined surface are staggered up and down.
[0011] Compared with the existing technology, the above technical solution has the following advantages or beneficial effects:
[0012] 1. The utility model can protect the steel bars when breaking the pile head through the steel bar sleeve and the annular connecting plate, avoid the steel bars from being squeezed and severely deformed, and at the same time reduce the steps of measuring the position of the pile head in the later stage, and achieve the overall breaking and lifting of the pile head.
[0013] 2. The utility model realizes the separation of the pile head from the lower part directly after the pouring is completed by removing the loose sleeve and the pile-breaking anchor, and there is no need to position it. It can be separated by simply installing the pile-breaking anchor at the position of the pile-breaking hole and adjusting it through the lifting hole to achieve rapid removal of the pile head. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings in the specification, which constitute a part of the present invention, are used to provide a further understanding of the present invention. The illustrative embodiments of the present invention and their descriptions are used to explain the present invention and do not constitute an improper limitation on the present invention.
[0015] Figure 1 It is a schematic structural diagram of the utility model.
[0016] Figure 2 It is a structural schematic diagram of the utility model after the loosening sleeve is installed.
[0017] Figure 3 It is a structural diagram of the pile-breaking anchor in Example 1.
[0018] Figure 4 It is a structural diagram of the pile-breaking anchor in the second embodiment.
[0019] Description of reference numerals:
[0020] 1. Steel sleeve; 2. Annular connecting plate; 3. Pile hole; 4. Hinge; 5. Lifting ring; 6. Loosening sleeve; 7. Formwork column; 8. Pile-breaking rod; 9. Hinge joint; 10. Pile-breaking anchor; 11. Pile-breaking block; 12. Drill bit; 13. Hammer rod; 14. Special-shaped hammer rod; 15. Second inclined surface; 16. Special-shaped pile-breaking block; 17. First inclined surface. DETAILED DESCRIPTION
[0021] To clearly illustrate the technical features of this solution, the present invention is described in detail below using specific embodiments and accompanying drawings. The following disclosure provides numerous different embodiments or examples for implementing various configurations of the present invention. To simplify the disclosure of the present invention, the following descriptions focus on components and configurations of specific examples. Furthermore, the present invention may repeat reference numerals and / or letters across different examples. This repetition is for the purpose of simplicity and clarity and does not in itself indicate a relationship between the various embodiments and / or configurations discussed. It should be noted that the components illustrated in the accompanying drawings are not necessarily drawn to scale. Descriptions of well-known components and processing techniques and processes are omitted to avoid unnecessarily limiting the present invention. Terms such as "center," "upper," "lower," "left," "right," "vertical," "horizontal," "inner," and "outer" indicate positions or locations based on the positions or locations shown in the accompanying drawings. These terms are intended solely to facilitate the description of the present invention and simplify the description. They are not intended to indicate or imply that the devices or elements referred to must have, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on the present invention. In addition, the terms "first," "second," and "third" are used for descriptive purposes only and should not be understood as indicating or implying relative importance. In the description of this utility model, it should be noted that, unless otherwise expressly specified and limited, the terms "installed," "connected," and "connected" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or it can be internal communication between two components. For those of ordinary skill in the art, the specific meanings of the above terms in this utility model can be understood according to specific circumstances.
[0022] Example 1:
[0023] See also Figure 1-Figure 3 An auxiliary device for quickly breaking a pile head comprises several steel sleeves 1, each having a diameter larger than that of the pile head reinforcement. Adjacent steel sleeves 1 are connected by an annular connecting plate 2, through which a pile breaking hole 3 is formed. The top of the annular connecting plate 2 is connected to several hinges 4, each hinge 4 being connected to the annular connecting plate 2 at one end and connected to a point at the other end. Pile breaking anchors are detachably connected to the pile breaking holes 3. Each hinge 4 is connected to a lifting ring 5, which can lift the pile head along with it.
[0024] In order to prevent the pile-breaking hole 3 from being poured into the inner wall of the concrete after pouring, a loosening sleeve 6 is provided on the outer side of the annular connecting plate 2, and the inner side of the loosening sleeve 6 is in contact with the annular connecting plate 2; the inner side of the loosening sleeve 6 is connected to the template column 7, and the diameter of the template column 7 is the same as the radius of the pile-breaking hole 3. The template column 7 can extend into the pile-breaking hole 3. The loosening sleeve 6 is elastic and can be wrapped around the outside of the device. After pouring is completed, it can be removed for subsequent pile-breaking operations.
[0025] The pile-breaking anchor device in this embodiment includes two symmetrically arranged pile-breaking rods 8, one end of which is hinged via a hinged joint 9 and the other end is separated. The hinged end of the two pile-breaking rods 8 fits into a drill bit 12 for striking the pile head, while the separated ends of the two pile-breaking rods 8 are bent to form pile-breaking anchors 10. A pile-breaking block 11 is inserted between the two pile-breaking rods 8. The block 11 is conical on one side and hemispherical on the other. A hammer rod 13 is provided on the outside of the pile-breaking block 11 for striking the block 11. The inclination angle of the cone at one end of the pile-breaking block 11 is greater than the angle between the two pile-breaking rods 8. A compression spring is connected to the inner side of the hinged ends of the two pile-breaking rods 8. This pile-breaking anchor device only requires a hammer or other mechanical hammer to strike the hammer rod 13. The hammer rod 13 strikes the pile-breaking block 11, driving the pile-breaking rod 8 outward and forward, making it easier to break the pile head.
[0026] Directions:
[0027] First, a steel sleeve 1 is made according to the number of steel bars in the steel cage, and each steel sleeve 1 is connected in a ring shape through an annular connecting plate 2. Before being inserted into the steel cage, the inner wall of the sleeve is lubricated with a lubricant to facilitate its removal from the steel cage later; the pile-breaking hole 3 is adjusted to the position of the pile head, which reduces the step of measuring the position of the pile head again, and the loosening sleeve 6 is installed; concrete is poured, and the hinge 4 is poured into the inside so that the lifting ring 5 is exposed at the top of the pile head; after the pouring is completed, the loosening sleeve 6 is removed, and the pile head is separated from the bottom with a pile-breaking anchor, and finally the pile head is quickly lifted out with a crane.
[0028] Example 2:
[0029] The remaining components of this embodiment are identical to those of the first embodiment, except that the pile-breaking anchor includes a special-shaped pile-breaking block 16 with a conical shape on one side and a first inclined surface 17 on the other. A special-shaped hammer rod 14 is provided on the outside of the special-shaped pile-breaking block 16 for striking the special-shaped pile-breaking block 16. The special-shaped hammer rod 14 has a second inclined surface 15 parallel to the inclined surface of the special-shaped pile-breaking block 16, and the first inclined surface 17 and the second inclined surface 15 are vertically offset. This pile-breaking anchor has a simple structure and can also achieve the effect of separating the pile head by impacting along both the radial and axial directions.
[0030] Although the above describes the specific implementation methods of the utility model in conjunction with the accompanying drawings, it does not limit the scope of protection of the utility model. On the basis of the technical solution of the utility model, various modifications or variations that can be made by those skilled in the art without creative work are still within the scope of protection of the utility model.
Claims
1. An auxiliary device for quickly breaking pile heads, characterized by: The invention comprises a plurality of steel sleeves (1), wherein the diameter of the steel sleeves (1) is larger than the diameter of the pile head steel bar; adjacent steel sleeves (1) are connected by an annular connecting plate (2), and a pile breaking hole (3) is provided through the annular connecting plate (2); a plurality of hinges (4) are connected to the top of the annular connecting plate (2), and one end of each hinge (4) is connected to the annular connecting plate (2), and the other end is connected to a point; and a pile breaking anchor is detachably connected to the pile breaking hole (3).
2. The auxiliary device for quickly breaking pile heads according to claim 1, characterized in that: Each hinge (4) is connected to a lifting ring (5), and the lifting ring (5) can be lifted together with the pile head.
3. The auxiliary device for quickly breaking pile heads according to claim 1, characterized in that: The outer side of the annular connecting plate (2) can be detachably connected to the loosening sleeve (6), and the inner side of the loosening sleeve (6) is in contact with the annular connecting plate (2); the inner side of the loosening sleeve (6) is connected to the template column (7), and the diameter of the template column (7) is the same as the radius of the pile-breaking hole (3), and the template column (7) can extend into the pile-breaking hole (3).
4. The auxiliary device for quickly breaking pile heads according to claim 3, characterized in that: The pile-breaking anchor comprises two symmetrically arranged pile-breaking rods (8), one end of the two pile-breaking rods (8) is hinged and the other end is separated; the separated ends of the two pile-breaking rods (8) are bent to both sides to form pile-breaking anchors (10); a pile-breaking block (11) is inserted between the two pile-breaking rods (8), one side of the pile-breaking block (11) is conical and the other side is hemispherical; a hammer rod (13) is provided on the outside of the pile-breaking block (11) for hammering the pile-breaking block (11).
5. The auxiliary device for quickly breaking pile heads according to claim 4, characterized in that: The cone inclination angle at one end of the cone of the pile-breaking block (11) is greater than the angle between the two pile-breaking rods (8).
6. The auxiliary device for quickly breaking pile heads according to claim 4, characterized in that: The inner side of one hinged end of the two pile-breaking rods (8) is connected to a tightening spring, which is a compression spring.
7. The auxiliary device for quickly breaking pile heads according to claim 4, characterized in that: The pile-breaking anchor comprises a special-shaped pile-breaking block (16), one side of which is conical and the other side of which is a first inclined surface (17); a special-shaped hammer rod (14) for hammering the special-shaped pile-breaking block (16) is provided on the outer side of the special-shaped pile-breaking block (16); the special-shaped hammer rod (14) is provided with a second inclined surface (15) parallel to the inclined surface of the special-shaped pile-breaking block (16); and the first inclined surface (17) and the second inclined surface (15) are arranged in an upper and lower staggered manner.