Steel column formwork side face pouring hole moving device for segmented pouring
By setting an openable and closable pouring hole device on the side of the steel column mold, the problem of insufficient free fall height of concrete due to dense steel bars in the column cap is solved, and high-quality forming of tall independent columns is achieved.
Patent Information
- Application Number
- CN202422803872.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the segmented pouring of prefabricated frame column concrete, the pump pipe could not extend into the column bottom due to the dense steel bars in the column cap, and the free fall height of the concrete could not be guaranteed to be less than 3 meters, resulting in stratification and segregation and poor concrete molding quality of tall independent columns.
A movable device for pouring holes on the side of a steel column mold for segmented pouring is designed. By setting openable and closable pouring holes on the side of the steel mold and controlling the opening and closing of the pouring holes through a cover plate and a slot, the free fall height of concrete is ensured to be less than 3 meters, thus avoiding stratification and segregation.
The free fall height of concrete is less than 3 meters, which avoids stratification and segregation and improves the molding quality of concrete for tall independent columns.
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Figure CN223374086U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of segmented casting, in particular to a movable device for casting holes on the side of a steel column mold used for segmented casting. Background Art
[0002] In the past, when pouring concrete for prefabricated frame columns, a ceiling pump was used to pour from the top of the column. Due to the dense steel bars in the column cap, the pump pipe could not be extended to the bottom of the column, making it impossible to ensure that the free fall height of the concrete did not exceed 3 meters, resulting in stratification and segregation and poor quality of concrete molding for tall independent columns.
[0003] The above information disclosed in the background technology section is only used to enhance understanding of the background of the present invention and therefore may contain information that does not constitute the prior art known to ordinary technicians in this field. Utility Model Content
[0004] The purpose of this utility model is to provide a movable device for pouring holes on the side of a steel column mold for segmented pouring, so that pouring holes are provided on the side of the steel column mold, and the pouring holes can be opened and closed, thereby ensuring that the free fall height of concrete is less than 3m, and the device can match the existing steel column mold structure and improve the concrete molding quality of tall independent columns.
[0005] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0006] The utility model discloses a movable device for casting holes on the side of a steel column mold for segmented casting, comprising:
[0007] Steel formwork having casting sides,
[0008] A casting hole is provided on the casting side.
[0009] A slot, which is laterally fixed to the casting side and extends from the edge of the casting hole,
[0010] a cover plate, which is slidably connected to the slot to switch between covering and opening the pouring hole;
[0011] A support column fixedly connected to the casting side and pressed against the slot,
[0012] The hole-opening column is fixedly connected to the steel mold and the end of the slot. The intersection of the hole-opening column and the casting hole is provided with a receiving hole through which the cover plate can pass.
[0013] In the movable device for casting holes on the side of a steel column mold used for segmented casting, the portion where the support column presses against the slot is trapezoidally thickened.
[0014] In the movable device for the casting holes on the side of a steel column mold used for segmented casting, the spacing of the slots and the width of the cover plate match the width of the casting holes.
[0015] In the movable device for the casting holes on the side of a steel column mold used for segmented casting, the length of the cover plate is longer than the length of the casting hole.
[0016] In the movable device for the casting holes on the side of a steel column mold for segmented casting, the casting holes are rectangular holes, and the cover plate is a rectangular plate that can cover the rectangular holes.
[0017] In the movable device for casting holes on the side of a steel column mold for segmented casting, a rectangular hole is opened at the intersection of the supporting column and the casting hole, and the accommodating hole is a rectangular hole.
[0018] In the movable device for casting holes on the side of a steel column mold used for segmented casting, the supporting columns and the casting side surfaces form an L-shaped structure.
[0019] In the movable device for the casting holes on the side of a steel column mold for segmented casting, the casting holes are circular, and the cover plate is a rectangular plate with a width greater than the diameter of the casting hole.
[0020] In the movable device for casting holes on the side of a steel column mold for segmented casting, circular holes for installing bolts when the steel mold is closed are provided on the hole-opening columns.
[0021] In the movable device for casting holes on the side of a steel column mold for segmented casting, the movable device for casting holes on the side of the steel column mold is an arrayable combination structure.
[0022] In the above technical scheme, the utility model provides a movable device for casting holes on the side of a steel column mold for segmented casting, which has the following beneficial effects: the casting holes of the movable device for casting holes on the side of a steel column mold for segmented casting can be opened and closed, thereby ensuring that the free fall height of concrete is less than 3m, and it has the advantages of being easy to operate and use, and can effectively avoid stratification and segregation, and improve the concrete molding quality of tall independent columns. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0024] Figure 1 The utility model is a structural schematic diagram of the pouring hole closed state of the movable device for pouring holes on the side of the steel column mold for segmented pouring.
[0025] Figure 2 This is a structural schematic diagram of the pouring hole opening state of the movable pouring hole device on the side of the steel column mold for segmented pouring of the present invention.
[0026] Figure 3 The utility model is a schematic diagram of the installation of the movable device for the side pouring holes of the steel column mold for segmented pouring on the overall structure of the steel column mold.
[0027] Figure 4 The utility model is a schematic diagram of the use of the movable device for casting holes on the side of the steel column mold for segmented casting during segmented casting of tall independent columns.
[0028] The marks in the attached drawings are: 1-cover plate, 2-slot, 3-support column, 4-opening column, 5-steel mold, 6-casting hole, 7-steel column mold overall structure, 8-steel column mold side casting hole movable device, 9-sky pump. DETAILED DESCRIPTION
[0029] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0030] Therefore, the following detailed description of the embodiments of the present invention provided in the accompanying drawings is not intended to limit the scope of the claimed invention, but rather merely represents selected embodiments of the present invention. Based on the embodiments of the present invention, all other embodiments obtained by a person of ordinary skill in the art without creative effort are within the scope of protection of the present invention.
[0031] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not require further definition or explanation in subsequent drawings.
[0032] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0033] like Figure 1-4 As shown, in one embodiment, a movable device for casting holes on the side of a steel column mold for segmented casting of the present invention includes:
[0034] Steel mold 5, which has a casting side,
[0035] Casting hole 6, which is opened on the casting side,
[0036] The slot 2 is transversely fixed to the casting side and extends along the edge of the casting hole 6.
[0037] The cover plate 1 is slidably connected to the slot 2 to switch between covering and opening the pouring hole 6.
[0038] Support column 3, which is fixedly connected to the casting side and presses the slot 2,
[0039] The perforated column 4 is fixedly connected to the steel mold 5 and the end of the card slot 2. The intersection of the perforated column 4 and the casting hole 6 is provided with a receiving hole through which the cover plate 1 can pass.
[0040] In a preferred embodiment of the movable device for casting holes on the side of a steel column mold for segmented casting, the portion where the support column 3 presses against the slot 2 is trapezoidally thickened.
[0041] In a preferred embodiment of the movable device for the side casting holes of the steel column mold for segmented casting, the spacing of the slots 2 and the width of the cover plate 1 match the width of the casting holes 6.
[0042] In a preferred embodiment of the movable device for the casting holes on the side of a steel column mold for segmented casting, the length of the cover plate 1 is longer than the length of the casting hole 6.
[0043] In a preferred embodiment of the movable device for casting holes on the side of a steel column mold for segmented casting, the casting holes 6 are rectangular holes, and the cover plate 1 is a rectangular plate that can cover the rectangular holes.
[0044] In a preferred embodiment of the movable device for the casting hole on the side of the steel column mold for segmented casting, a rectangular hole is opened at the intersection of the support column 3 and the casting hole 6, and the accommodating hole is a rectangular hole.
[0045] In a preferred embodiment of the movable device for casting holes on the side of a steel column mold for segmented casting, the support columns 3 and the casting side form an L-shaped structure.
[0046] In a preferred embodiment of the movable device for the side casting holes of the steel column mold for segmented casting, the casting holes 6 are circular, and the cover plate 1 is a rectangular plate with a width greater than the diameter of the casting holes 6 .
[0047] In a preferred embodiment of the movable device for casting holes on the side of a steel column mold for segmented casting, the hole-opening column 4 is provided with a circular hole for installing bolts when the steel mold 5 is closed.
[0048] In a preferred embodiment of the movable device for casting holes on the side of a steel column mold for segmented casting, the movable device for casting holes on the side of the steel column mold is an arrayable combination structure.
[0049] In one embodiment, Figure 1 and Figure 2 As shown, the movable device for the side casting hole of the steel column mold for segmented casting includes a cover plate 1, a slot 2, a support column 3, a hole-opening column 4, a steel mold 5, and a casting hole 6. The casting hole 6 is opened on the side of the steel mold 5; a group of transversely arranged slots 2 are provided on both sides of the casting hole 6 in the longitudinal direction. The slots 2 are welded to the steel mold 5 and reinforced by the support columns 3 and the hole-opening columns 4 welded to the steel mold 5; the cover plate 1 is installed in the slot 2, and the casting hole 6 is opened and closed by pulling out or inserting the cover plate 1 into the slot 2. The portion where the support column 3 is connected to the slot 2 is provided with a trapezoidal thickening; a rectangular hole is opened at the intersection of the support column 3 and the casting hole 6, and the slot 2 passes horizontally through the rectangular hole and is welded to the steel mold 5 on both sides of the casting hole 6 in the longitudinal direction. One end of the slot 2 is welded to the perforated column 4. A rectangular hole is formed at the intersection of the perforated column 4 and the casting hole 6, through which the cover plate 1 can be passed horizontally. Round holes are formed in the perforated column 4 for mounting bolts when the steel mold 5 is closed. The spacing between the slots 2 corresponds to the width of the cover plate 1; the width of the cover plate 1 corresponds to the width of the casting hole 6; and the length of the cover plate 1 is slightly longer than the length of the casting hole 6.
[0050] During construction, a pouring hole 6 is opened on the steel mold 5. The width of the pouring hole 6 corresponds to the width of the cover plate 1, and the length of the cover plate 1 is slightly longer than the length of the pouring hole 6. A rectangular hole is opened at the intersection of the support column 3 and the pouring hole 6. The size corresponds to the size of the card slot 2 to ensure that the card slot 2 can be installed through the rectangular hole of the support column 3. The card slot 2 is passed horizontally through the rectangular hole of the support column 3 and welded to the steel mold 5 on both sides of the pouring hole 6 in the longitudinal direction. Ensure that the spacing between the card slots 2 corresponds to the width of the cover plate 1. The part where the support column 3 is connected to the card slot 2 is welded with a trapezoidal thickening.
[0051] A rectangular hole is opened at the intersection of the opening column 4 and the casting hole 6 to ensure that the cover plate 1 can pass horizontally through the rectangular hole of the opening column 4. A circular hole is opened on the opening column 4 for installing bolts when the steel mold 5 is closed, and one end of the slot 2 is welded to the opening column 4; the cover plate 1 is installed in the slot 2, and the casting hole 6 is opened and closed by pulling out or inserting the cover plate 1 into the slot 2.
[0052] In one embodiment, see Figure 3 and Figure 4In the process of pouring concrete for prefabricated frame columns using existing technology, a sky pump 9 is used to pour from the top of the column. Due to the dense steel bars in the column cap, the pump pipe cannot be extended to the bottom of the column, making it impossible to ensure that the free fall height of the concrete does not exceed 3 meters, resulting in stratification and segregation and poor quality of concrete molding for tall independent columns. A steel column mold integral structure 7 is used, which is provided with a movable device 8 for pouring holes on the side of the steel column mold. A movable device 8 for pouring holes on the side of the steel column mold is provided at 2.5m, 5.0m and 7.5m respectively. First, all the cover plates 1 are pulled out of the slots 2, and the pump pipe of the sky pump 9 is extended into the pouring hole 6 at 2.5m on the side of the steel column mold integral structure 7 for pouring. When the pouring surface rises to 2.0m, the pouring is stopped, the pump pipe of the sky pump 9 is withdrawn, the cover plate 1 is inserted into the slot 2, and the 2.5m is closed. The pouring hole 6 at the top is then inserted into the pump pipe of the sky pump 9 at 5.0m for pouring. When the pouring surface rises to 2.5m, the pouring is stopped and the pump pipe of the sky pump 9 is withdrawn. The cover plate 1 is inserted into the slot 2, the pouring hole 6 at 5.0m is closed, and the pump pipe of the sky pump 9 is inserted into the pouring hole 6 at 7.5m for pouring. When the pouring surface rises to 7.0m, the pump pipe of the sky pump 9 is withdrawn, the cover plate 1 is inserted into the slot 2, the pouring hole 6 at 7.0m is closed, and pouring is then carried out from the top of the column. This ensures that the free fall height of the concrete is less than 3m, avoids stratification and segregation, and improves the concrete molding quality of tall independent columns.
[0053] This utility model achieves segmented casting of tall, independent columns using steel molds by providing casting holes on the side of the steel mold and controlling their opening and closing via a cover plate and a slot. This utility model can be used to retrofit existing steel column molds, demonstrating its versatility. It boasts a simple structure and is easy to operate and use. It effectively prevents delamination and segregation, improving the quality of concrete formed for tall, independent columns.
[0054] Finally, it should be noted that the described embodiments are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by those skilled in the art without making any creative work are within the scope of protection of this application.
[0055] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A movable device for casting holes on the side of a steel column mold for segmented casting, characterized in that: These include, Steel formwork having casting sides, A casting hole is provided on the casting side. A slot, which is laterally fixed to the casting side and extends from the edge of the casting hole, a cover plate, which is slidably connected to the slot to switch between covering and opening the pouring hole; A support column fixedly connected to the casting side and pressed against the slot, The hole-opening column is fixedly connected to the steel mold and the end of the slot. The intersection of the hole-opening column and the casting hole is provided with a receiving hole through which the cover plate can pass.
2. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The portion where the supporting column presses against the slot is trapezoidally thickened.
3. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The spacing between the slots and the width of the cover plate match the width of the casting hole.
4. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The length of the cover plate is longer than the length of the casting hole.
5. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The casting hole is a rectangular hole, and the cover plate is a rectangular plate that can cover the rectangular hole.
6. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 5, characterized in that: A rectangular hole is opened at the intersection of the supporting column and the casting hole, and the accommodating hole is a rectangular hole.
7. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The supporting columns and the cast side surfaces form an L-shaped structure.
8. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The pouring hole is circular, and the cover plate is a rectangular plate with a width greater than the diameter of the pouring hole.
9. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The opening column is provided with a circular hole for installing bolts when the steel mold is closed.
10. The movable device for casting holes on the side of a steel column mold for segmented casting according to claim 1, characterized in that: The movable device for the casting holes on the side of the steel column mold is an arrayable combination structure.