Particle drying device and high-shear mixing granulation dryer
By introducing an air inlet tube and an air induced mechanism into the granulator, the wet granules are dried by hot air blown in from the tangential direction of the inner wall of the hot air drying cylinder, which solves the problem of the granulator's lack of drying function and realizes the synchronous drying and uniform granulation of wet and hot materials.
Patent Information
- Application Number
- CN202422859913.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing granulator lacks a drying function during the granulation process, which causes heat-sensitive materials such as moisture and heat to easily agglomerate, making it difficult to unload and resulting in uneven granulation.
A particle drying device is designed. An air inlet and an air induced draft mechanism are arranged on the inner wall of the drying cylinder. Hot air is blown in along the tangential direction of the inner wall of the drying cylinder to dry the wet particles. A rotating motor and a cutter are combined to achieve high shear mixing and granulation.
It achieves synchronous drying during the granulation process, avoids the agglomeration of hot and humid materials, and improves the uniformity of particles and granulation efficiency.
Smart Images

Figure CN223376242U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of dryers, and in particular relates to a particle drying device and a high-shear mixing granulation dryer. Background Art
[0002] Existing granulators use vacuum suction (or manual loading) to mix the materials in a container. After adding a binder, the materials are then mixed and moved in circumferential, radial, and axial directions by a modified agitator to fully mix them. The materials are then cut into uniform, dense spherical granules by a granulating cutter. However, existing mixing granulators lack a drying function, requiring the materials to be dried in the next step. This makes operation difficult for heat-sensitive materials, which are prone to agglomeration, making unloading impossible and resulting in uneven granulation.
[0003] Therefore, a particle drying device and a high shear mixing granulation dryer are designed to solve the technical problem that the granulator in the prior art lacks a synchronous drying function during the granulation process, resulting in agglomeration during the granulation process.
[0004] It should be noted that the above information disclosed in this background technology section is only used to understand the background technology of the present application concept, and therefore, the above description is not considered to constitute information of the prior art. Utility Model Content
[0005] The embodiments of the present disclosure provide at least one particle drying device and a high shear mixing granulation dryer.
[0006] In a first aspect, an embodiment of the present disclosure provides a particle drying device, comprising:
[0007] Several air inlet tubes are arranged on the outer wall of the drying tube;
[0008] The axis of each air inlet cylinder is tangent to the inner wall of the drying cylinder;
[0009] The induced air mechanism pumps the hot air into the air inlet cylinder through the induced air pipe and blows the hot air into the drying cylinder along the tangential direction of the inner wall of the drying cylinder to dry the particles inside the drying cylinder.
[0010] In an optional embodiment, there are three air inlet cylinders, which are evenly distributed along the outer wall of the drying cylinder.
[0011] In an optional embodiment, the air inducing mechanism includes:
[0012] The air heater is arranged on one side of the drying cylinder;
[0013] A filter is provided at the air inlet of the air heater;
[0014] Each of the air ducts is connected to an output end of the air heater; and
[0015] The blower is connected to the air heater and is suitable for pumping the hot air generated by the air heater into the induced air duct.
[0016] In a second aspect, the present disclosure further provides a high shear mixing granulation dryer, comprising:
[0017] A drying cylinder, the outer wall of which is provided with a plurality of air inlet tubes; and
[0018] Several air inlet tubes are arranged on the outer wall of the drying tube;
[0019] The axis of each air inlet cylinder is tangent to the inner wall of the drying cylinder;
[0020] The induced air mechanism pumps the hot air into the air inlet cylinder through the induced air pipe and blows the hot air into the drying cylinder along the tangential direction of the inner wall of the drying cylinder to dry the particles inside the drying cylinder.
[0021] In an optional embodiment, there are three air inlet cylinders, which are evenly distributed along the outer wall of the drying cylinder.
[0022] In an optional embodiment, the air inducing mechanism includes:
[0023] The air heater is arranged on one side of the drying cylinder;
[0024] A filter is provided at the air inlet of the air heater;
[0025] Each of the air ducts is connected to an output end of the air heater; and
[0026] The blower is connected to the air heater and is suitable for pumping the hot air generated by the air heater into the induced air duct.
[0027] In an optional embodiment, a blocking mechanism is provided inside each of the air inlet tubes, which includes:
[0028] A driver is arranged on the outer wall of the air inlet cylinder;
[0029] The driving rod has one end that passes through the inner wall of the air inlet tube and is connected to the output end of the driver, and the other end is connected to the blocking member;
[0030] One end surface of the blocking member facing the drying cylinder is an arc-shaped surface, and the curvature of the arc-shaped surface is the same as the curvature of the outer wall of the drying cylinder so as to block the air inlet when the blocking member is in contact with the outer wall of the drying cylinder.
[0031] In an optional embodiment, a first rotating motor is provided below the drying cylinder;
[0032] The output end of the first rotating motor is connected to a rotating shaft;
[0033] The top end of the rotating shaft passes through the lower end surface of the drying cylinder and is located inside the drying cylinder;
[0034] A plurality of push plates are provided on the inner bottom surface of the drying cylinder, and each push plate is connected to the top end of the rotating shaft.
[0035] In an optional embodiment, a second rotating motor is provided on one side of the drying cylinder;
[0036] The output end of the second rotating motor is located inside the drying cylinder, and a plurality of cutters are connected to the output end; and
[0037] The upper end surface of the drying cylinder is provided with a dust collector;
[0038] One side of the dust collector is connected to an exhaust fan through an air pipe.
[0039] The beneficial effect of the utility model is that the device is provided with an induced draft mechanism. When the material is put into the drying cylinder for granulation, the induced draft mechanism is used to introduce the heated air along the tangential direction of the inner wall of the drying cylinder, so that the heated air comes into contact with the wet particles over a large area and the wet particles are dried.
[0040] Other features and advantages of the present invention will be described in the following description, and in part will become apparent from the description, or understood by practicing the present invention. The objectives and other advantages of the present invention are realized and obtained by the structures particularly pointed out in the description, claims and drawings.
[0041] In order to make the above-mentioned objects, features and advantages of the present invention more obvious and easy to understand, preferred embodiments are specifically cited herein and described in detail with reference to the accompanying drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0042] In order to more clearly illustrate the specific implementation methods of the utility model or the technical solutions in the prior art, the drawings required for use in the specific implementation methods or the description of the prior art will be briefly introduced below. Obviously, the drawings described below are some implementation methods of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0043] Figure 1 Schematic diagram of a particle drying device provided in an embodiment of the present disclosure;
[0044] Figure 2a A schematic diagram of a first state of a blocking mechanism provided by an embodiment of the present disclosure;
[0045] Figure 2b A schematic diagram of the second state of the blocking mechanism provided in an embodiment of the present disclosure;
[0046] Figure 3 A schematic diagram of the overall three-dimensional structure provided in an embodiment of the present disclosure.
[0047] In the picture:
[0048] 1. Drying cylinder; 10. First rotating motor; 11. Rotating shaft; 12. Push plate; 13. Second rotating motor; 14. Cutter; 15. Exhaust fan; 16. Air pipe; 17. Dust collector; 18. Air inlet;
[0049] 2. Induced air mechanism; 20. Air inlet tube; 21. Air heater; 22. Filter; 23. Blower; 24. Induced air duct;
[0050] 3. Sealing mechanism; 30. Driver; 31. Sealing member; 32. Driving rod.
[0051] F1, hot air flow path;
[0052] F2. Moving route of the blocking part. DETAILED DESCRIPTION
[0053] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions of the present invention will be clearly and completely described below with reference to the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of them. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts shall fall within the scope of protection of the present invention.
[0054] In this document, when it is mentioned that a first component is located on a second component, this may mean that the first component may be directly formed on the second component, or that a third component may be interposed between the first component and the second component. In addition, in the drawings, the thickness of components may be exaggerated or reduced in order to effectively describe technical content.
[0055] As used herein, when an element or layer is referred to as being "located on," "engaged to," "connected to," "attached to," or "coupled to" another element or layer, it may be directly located on, engaged, connected, attached to, or coupled to the other element or layer, or there may be intervening elements or layers. Conversely, when an element is referred to as being "directly on," "directly engaged to," "directly connected to," "directly attached to," or "directly coupled to" another element or layer, there may be no intervening elements or layers. Other words used to describe the relationship between elements should be interpreted in a similar manner (e.g., "between" versus "directly between," "adjacent" versus "directly adjacent," etc.). As used herein, the term "and / or" includes any and all combinations of one or more of the associated listed items.
[0056] Herein, example embodiments of the present disclosure will be described in more detail with reference to the accompanying drawings. As used herein, expressions such as "at least one of..." when following a list of elements modify the entire list of elements, rather than modifying individual elements in the list. For example, the expression "at least one of a, b, and c" should be understood to include only a, only b, only c, both a and b, both a and c, both b and c, or all of a, b, and c.
[0057] The terms used herein are only used to describe specific exemplary configurations and are not intended to be limiting. As used herein, the singular articles "a", "an" and "the" may also be intended to include plural forms, unless otherwise clearly indicated herein. The terms "comprise", "include" and "have" are inclusive and therefore specify the presence of features, steps, operations, elements and / or components, but do not exclude the presence or addition of one or more other features, steps, operations, elements, components and / or combinations thereof. The method steps, processes and operations described herein should not be interpreted as necessarily requiring them to be performed in the particular order discussed or shown, unless specifically identified as an execution order. Additional or alternative steps may be adopted.
[0058] As used herein, the phrases "in one embodiment," "according to one embodiment," "in some embodiments," and the like generally refer to the fact that the particular feature, structure, or characteristic following the phrase may be included in at least one embodiment of the present disclosure. Thus, a particular feature, structure, or characteristic may be included in more than one embodiment of the present disclosure, such that these phrases do not necessarily refer to the same embodiment. As used herein, the terms "example," "exemplary," and the like are used to "serve as an example, instance, or illustration." Any implementation, aspect, or design described herein as "example" or "exemplary" is not necessarily to be construed as preferred or advantageous over other implementations, aspects, or designs. Instead, the use of the terms "example," "exemplary," and the like is intended to present concepts in a concrete manner.
[0059] Research has found that existing granulators use vacuum suction (or manual loading) to introduce materials into a container. After mixing and adding a binder, the materials are then subjected to circumferential, radial, and axial motion by a modified agitator for thorough mixing. The materials are then cut into uniform, dense spherical granules by a granulating cutter. However, existing mixing granulators lack a drying function, requiring the materials to be dried in the next step. This makes operation difficult for heat-sensitive materials, which are prone to agglomeration, making unloading impossible and resulting in uneven granulation.
[0060] Based on the above research, the embodiments of the present disclosure provide a particle drying device and a high-shear mixing granulation dryer. By providing an induced draft mechanism, when the material is put into the drying cylinder for granulation, the induced draft mechanism is used to introduce the heated air along the tangential direction of the inner wall of the drying cylinder, so that the heated air comes into contact with the moist particles over a large area and then dries the moist particles.
[0061] The defects in the above solutions are the results obtained by the inventors after practice and careful research. Therefore, the discovery process of the above problems and the solutions proposed by the present disclosure in this article should be the contributions made by the inventors to the present disclosure during the disclosure process.
[0062] It should be noted that similar reference numerals and letters denote similar items in the following drawings, and therefore, once an item is defined in one drawing, it does not need to be further defined or explained in subsequent drawings.
[0063] The following embodiments of the present invention are described in detail with reference to the accompanying drawings. In the absence of conflict, the following embodiments and features in the embodiments may be combined with each other.
[0064] In some embodiments, as Figure 1 As shown, the material is put into the drying cylinder 1, and liquids such as adhesives are sprayed toward the drying cylinder 1 simultaneously to promote the bonding and forming of the material. The material is driven to rotate by the rotating push plate 12 for granulation. At this time, after the granules are formed, the air heater 21 is started to draw outside air into it for heating. The outside air passes through the filter 22, and impurities in the air are intercepted by the filter 22. After the air heating is completed, the blower 23 is used to pump the dry hot air into each air duct 24, and then pass through the air inlet duct 20 connected to each air duct 24, and enter the drying cylinder 1 along the tangent direction of the inner wall of the drying cylinder 1 to dry the wet granules. In order to improve the granule drying effect, the rotation direction of the dry air in the drying cylinder 1 is the same as the rotation direction of each push plate 12.
[0065] In some embodiments, as Figure 2a and Figure 2b As shown, during the preliminary granulation process, each blocking member 31 is fitted with each air inlet 18 of the drying cylinder 1. Since the curvature of one end face of the blocking member 31 facing the drying cylinder 1 is the same as the curvature of the outer wall of the drying cylinder 1, when the two are fitted, the interior of the drying cylinder 1 is sealed to prevent leakage of powder. When the particles need to be dried after forming, the driver 30 is started, and its output end drives the drive rod 32 to retract, and the drive rod 32 moves along the direction shown by F2, so that the dry hot air in the air duct 24 can pass through the air inlet 18 into the interior of the dryer 1 to dry the formed particles.
[0066] In some embodiments, as Figure 3As shown, when powder is put into the drying cylinder 1, the first rotary motor 10 is started, and its output end drives the rotating shaft 11 to rotate, thereby driving the push rods 12 located in the drying cylinder 1 to rotate, and cooperates with the subsequent spraying of the adhesive to cause the powder to be formed into particles. Simultaneously, the second rotary motor 13 is started, and its output end drives a plurality of cutters to rotate, cutting the long strips of composite material in the initial forming process into small pieces to be formed into spherical particles during the rotation process. In addition, during the powder forming process, the exhaust fan 15 is started, which draws the powder still floating in the drying cylinder 1 during the particle forming process into the dust collector 17 through the air pipe 16 for separation and recovery.
[0067] The spraying of adhesive to promote powder molding, the rotation of the cutter to cut the composite, and the separation by the dust collector 17 are all existing technologies and will not be described in detail here.
[0068] In the description of the embodiments of the present invention, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense. For example, they can refer to fixed connections, detachable connections, or integral connections; mechanical connections or electrical connections; direct connections or indirect connections through an intermediate medium; and internal communication between two components. Those skilled in the art will understand the specific meanings of the above terms in the present invention based on the specific circumstances.
[0069] In the description of the present invention, it should be noted that the terms "center", "upper", "lower", "left", "right", "vertical", "horizontal", "inside", "outside" and the like indicate positions or positional relationships based on the positions or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, rather than indicating or implying that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, terms such as "first", "second" and other numerical terms do not imply an order or sequence when used herein unless expressly indicated above. Therefore, without departing from the teachings of the example embodiments, the first element, component, region, layer or section discussed above may be referred to as a second element, component, region, layer or section.
[0070] Spatially relative terms, such as "inside," "outside," "below," "beneath," "down," "above," "on," etc., may be used herein to describe the relationship of one element or feature to another element or feature as illustrated in the figures. In addition to the orientations depicted in the figures, spatially relative terms may be intended to encompass different orientations of the device in use or operation. For example, if the device in the figures is flipped, an element described as being "below" or "below" other elements or features will be oriented to be "above" the other elements or features. Thus, the example term "below" may encompass both above and below orientations. The device may be oriented otherwise (rotated 90 degrees or in other orientations), and the spatially relative descriptors used herein are interpreted accordingly.
[0071] In the above discussion, unless otherwise indicated, the terms "about," "approximately," "substantially," etc., when used to describe a numerical value, mean a variation of + / - 10% of the value.
[0072] Based on the above-mentioned ideal embodiment of the present invention, and in accordance with the above description, relevant personnel can make various changes and modifications without departing from the technical scope of the present invention. The technical scope of the present invention is not limited to the content of the specification, but must be determined according to the scope of the claims.
Claims
1. A particle drying device, characterized in that: include: A plurality of air inlet cylinders (20) are arranged on the outer wall of the drying cylinder (1); in The axis of each air inlet cylinder (20) is tangent to the inner wall of the drying cylinder (1); The air induction mechanism (2) pumps hot air into the air inlet cylinder (20) through the air induction pipe (24) and blows the hot air into the drying cylinder (1) along the tangential direction of the inner wall of the drying cylinder (1) to dry the particles inside the drying cylinder (1).
2. The particle drying device according to claim 1, characterized in that There are three air inlet cylinders (20), which are evenly distributed along the outer wall of the drying cylinder (1).
3. The particle drying device according to claim 1, wherein The air inducing mechanism comprises: The air heater (21) is arranged on one side of the drying cylinder (1); wherein A filter (22) is provided at the air inlet of the air heater (21); Each of the air ducts (24) is connected to an output end of the air heater (21); and The blower (23) is connected to the air heater (21) and is suitable for pumping the hot air generated by the air heater (21) into the air duct (24).
4. A high shear mixing granulation dryer, characterized in that, include: A drying cylinder (1) having a plurality of air inlet cylinders (20) provided on its outer wall; and A plurality of air inlet cylinders (20) are arranged on the outer wall of the drying cylinder (1); wherein The axis of each air inlet cylinder (20) is tangent to the inner wall of the drying cylinder (1); The air induction mechanism (2) pumps hot air into the air inlet cylinder (20) through the air induction pipe (24) and blows the hot air into the drying cylinder (1) along the tangential direction of the inner wall of the drying cylinder (1) to dry the particles inside the drying cylinder (1).
5. The high shear mixing granulation dryer according to claim 4, characterized in that There are three air inlet cylinders (20), which are evenly distributed along the outer wall of the drying cylinder (1).
6. The high shear mixing granulation dryer according to claim 4, characterized in that The air inducing mechanism comprises: The air heater (21) is arranged on one side of the drying cylinder (1); wherein A filter (22) is provided at the air inlet of the air heater (21); Each of the air ducts (24) is connected to an output end of the air heater (21); and The blower (23) is connected to the air heater (21) and is suitable for pumping the hot air generated by the air heater (21) into the air duct (24).
7. The high shear mixing granulation dryer according to claim 4, characterized in that Each of the air inlet cylinders (20) is provided with a blocking mechanism (3) inside, which includes: A driver (30) is provided on the outer wall of the air inlet cylinder (20); A driving rod (32) has one end that penetrates the inner wall of the air inlet cylinder (20) and is connected to the output end of the driver (30), and the other end is connected to a blocking member (31); One end surface of the blocking member (31) facing the drying cylinder (1) is an arc-shaped surface, and the curvature of the arc-shaped surface is the same as the curvature of the outer wall of the drying cylinder (1) so as to block the air inlet (18) when the blocking member (31) is in contact with the outer wall of the drying cylinder (1).
8. The high shear mixing granulation dryer according to claim 4, wherein A first rotating motor (10) is provided below the drying cylinder (1); The output end of the first rotating motor (10) is connected to a rotating shaft (11); wherein The top end of the rotating shaft (11) passes through the lower end surface of the drying cylinder (1) and is located inside the drying cylinder (1); A plurality of push plates (12) are provided on the inner bottom surface of the drying cylinder (1), and each push plate (12) is connected to the top end of the rotating shaft (11).
9. The high shear mixing granulation dryer according to claim 4, wherein A second rotating motor (13) is provided on one side of the drying cylinder (1); wherein The output end of the second rotating motor (13) is located inside the drying cylinder (1), and a plurality of cutters (14) are connected to the output end; and The upper end surface of the drying cylinder (1) is provided with a dust collector (17); wherein One side of the dust collector (17) is connected to an exhaust fan (15) via an air pipe (16).