Dumping mechanism of dumping furnace
By introducing a rotating shaft and gear system driven by motor No. 2 and a worm gear system driven by motor No. 1 into the tilting mechanism of the tilting furnace, the shaking and tilting problems during the tilting of the tilting furnace are solved, ensuring the stability and safety of the tilting process.
Patent Information
- Application Number
- CN202422858734.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-22
AI Technical Summary
The existing dumping mechanism of the dumping furnace is not fixed stably enough, which causes the dumping furnace to shake or tilt during dumping, increasing the risk of injury to operators and posing a serious safety hazard.
The No. 2 motor drives the rotating shaft and the gear system to fix the tipping furnace. The coordination of the rack and the connecting plate ensures that the tipping furnace does not shake or tilt during the tipping process. The No. 1 motor and the worm and worm gear system are used to control the tipping angle, and the self-locking ability of the worm and worm gear is used to prevent the tipping furnace from rotating.
The stable fixation of the dumping furnace during the dumping process is achieved, the risk of injury to operators is reduced, safety hazards are significantly reduced, and the practicality of operation is improved.
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Figure CN223376308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of dumping furnaces, in particular to a dumping mechanism of a dumping furnace. Background Art
[0002] The tilting furnace, developed by Maerz Furnace & Furnace of Switzerland, is primarily used for processing solid materials. Essentially a tilting reverberatory furnace, it combines the advantages of a fixed reverberatory furnace, which allows for convenient charging and slag removal, with the ability of a rotary furnace to rotate the furnace body and adjust the furnace position according to the refining stage. Consequently, many international mills use tilting furnaces to process scrap copper. Many countries worldwide rely heavily on the recycling of copper scrap to meet domestic demand, making full use of this resource crucial. The tilting furnace is currently the most effective furnace type for processing scrap copper.
[0003] The existing tilting mechanism of the tilting furnace is not stable enough to fix the tilting furnace, which causes the tilting furnace to shake or tilt during the tilting process, increasing the risk of injury to operators, thereby causing serious safety accidents, greatly increasing safety hazards, and is not widely practical. Therefore, we propose a tilting mechanism for the tilting furnace to solve this problem. Utility Model Content
[0004] The purpose of the utility model is to provide a dumping furnace dumping mechanism to solve the problems raised in the above background technology.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A tipping furnace tipping mechanism comprises: a base, two baffles fixedly mounted on the top of the base, a rotating shaft rotatably mounted inside the two baffles, a rotating disk fixedly mounted on one end of the two rotating shafts, a No. 2 motor fixedly mounted on the inner side of the two rotating disks, the output ends of the two No. 2 motors fixedly connected to the rotating shaft, gears fixedly mounted on the outer sides of the two rotating shafts, two racks meshed on the outer sides of the two gears, a connecting plate fixedly connected to one side of the four connecting plates, a movable plate fixedly mounted on one side of the four movable plates, a fixed half ring fixedly mounted on the inner side of the four movable plates, and the two fixed half rings on the right side are arranged above the two fixed half rings on the left side.
[0007] Preferably, two arc blocks are fixedly installed on the outer sides of the two baffles, and a worm is rotatably installed inside the corresponding two arc blocks. A No. 1 motor is fixedly installed on the outer sides of the two arc blocks located on the front side, and the output ends of the two No. 1 motors are fixedly connected to the front ends of the corresponding worms. A worm wheel is meshed on the outer sides of the two worms, and the insides of the two worm wheels are fixedly installed on the outer sides of the corresponding rotating shafts.
[0008] Preferably, an annular groove is provided on the inner sides of the two baffles, and four arc-shaped rotating plates are fixedly mounted on the outer sides of the two rotating disks, and the outer sides of the corresponding four arc-shaped rotating plates are slidably connected to the corresponding annular grooves.
[0009] Preferably, a support plate is rotatably mounted on one end of the two rotating shafts, two T-shaped slots are provided on the outer sides of the two support plates, and a T-shaped slider is fixedly mounted on the inner sides of the four racks, and the four T-shaped sliders are slidably connected in the corresponding T-shaped slots.
[0010] Preferably, two movable holes are provided inside the two support plates, and outer sides of the four movable plates are slidably connected to the corresponding movable holes.
[0011] Preferably, support legs are fixedly installed at the four corners of the bottom end of the base, four fixing rods are fixedly installed on the inner sides of the two rotating disks, and one end of the corresponding four fixing rods is fixedly connected to one side of the corresponding support plate.
[0012] In the utility model, the tilting mechanism of the tilting furnace is driven by starting two No. 2 motors to drive the two rotating shafts to start rotating, and then drive the two gears to start rotating, and the two gears respectively drive the two racks meshing therewith to start moving along the T-shaped slide groove, thereby driving the four connecting plates to move along the moving holes, and then driving the four moving plates and the four fixed half rings to move along the moving holes, so that the four fixed half rings fix the tilting furnace, making the fixation of the tilting furnace more stable, so that the tilting furnace will not shake or tilt during the tilting process, reducing the risk of injury to the operator, thereby greatly reducing safety hazards and having wider practicality;
[0013] In the present invention, the tilting mechanism of the tilting furnace is characterized in that the two No. 1 motors are started to drive the two worms to start rotating, thereby driving the two worm wheels meshing therewith to start rotating, thereby driving the two rotating shafts to start rotating, and the two rotating shafts drive the two rotating disks to rotate along the annular groove, thereby conveniently driving the tilting furnace fixed by the four fixed semi-rings to tilt, and the No. 1 motor is turned off when the tilting reaches a specified angle. At the same time, because the worm and worm wheel have a certain self-locking ability, the tilting furnace will not rotate due to its own reasons;
[0014] The utility model has a reasonable structural design. Through the mutual cooperation between the No. 2 motor, the rotating shaft, the gear, the rack, the connecting plate, the movable plate and the fixed half ring, the fixation of the tilting furnace is more stable, so that the tilting furnace will not shake or tilt during the tilting process, reducing the risk of injury to the operator, thereby greatly reducing safety hazards and having wider practicality. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a schematic diagram of the three-dimensional structure of a dumping mechanism of a dumping furnace proposed in the present invention;
[0016] Figure 2 This is a schematic cross-sectional view of a dumping mechanism of a dumping furnace proposed in the present invention;
[0017] Figure 3 This is a schematic structural diagram of the No. 2 motor, movable plate and fixed half ring proposed in the present invention.
[0018] In the figure: 1. Base; 2. Baffle; 3. Arc block; 4. Motor No. 1; 5. Worm; 6. Worm wheel; 7. Rotating shaft; 8. Rotating disk; 9. Motor No. 2; 10. Rotating shaft; 11. Gear; 12. Rack; 13. Connecting plate; 14. Moving plate; 15. Fixed half ring; 16. Support plate; 17. Moving hole; 18. T-shaped slider; 19. T-shaped slide; 20. Fixed rod; 21. Annular groove; 22. Arc rotating plate; 23. Support leg. DETAILED DESCRIPTION
[0019] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.
[0020] Reference Figure 1-3 A dumping furnace dumping mechanism includes: a base 1, two baffles 2 are fixedly installed on the top of the base 1, and a rotating shaft 7 is rotatably installed inside the two baffles 2. A rotating disk 8 is fixedly installed at one end of the two rotating shafts 7, and a No. 2 motor 9 is fixedly installed on the inside of the two rotating disks 8. The output ends of the two No. 2 motors 9 are fixedly connected to the rotating shaft 10, and the outer sides of the two rotating shafts 10 are fixedly installed with gears 11. The outer sides of the two gears 11 are meshed with two racks 12, and one side of the four racks 12 is fixedly connected to a connecting plate 13, and one side of the four connecting plates 13 is fixedly installed with a moving plate 14, and the inner sides of the four moving plates 14 are fixedly installed with a fixed half ring 15, and the two fixed half rings 15 on the right are arranged above the two fixed half rings 15 on the left.
[0021] In this embodiment, two arc blocks 3 are fixedly installed on the outer sides of the two baffles 2, and worms 5 are rotatably installed inside the corresponding two arc blocks 3. Motor No. 1 is fixedly installed on the outer sides of the two arc blocks 3 located on the front side, and the output ends of the two No. 1 motors 4 are fixedly connected to the front ends of the corresponding worms 5. Worm wheels 6 are meshed on the outer sides of the two worms 5, and the insides of the two worm wheels 6 are fixedly installed on the outer sides of the corresponding rotating shafts 7, which facilitates the rotation of the rotating shafts 7.
[0022] In this embodiment, an annular groove 21 is provided on the inner side of the two baffles 2, and four arc-shaped rotating plates 22 are fixedly installed on the outer side of the two rotating disks 8. The outer sides of the corresponding four arc-shaped rotating plates 22 are slidably connected to the corresponding annular grooves 21, so that the rotating disk 8 is more stable when rotating.
[0023] In this embodiment, a support plate 16 is rotatably installed at one end of the two rotating shafts 10, and two T-shaped grooves 19 are provided on the outer sides of the two support plates 16. A T-shaped slider 18 is fixedly installed on the inner sides of the four racks 12. The four T-shaped sliders 18 are slidably connected to the corresponding T-shaped grooves 19, so as to facilitate the racks 12 to move along the T-shaped grooves 19.
[0024] In this embodiment, two movable holes 17 are provided inside the two support plates 16, and the outer sides of the four movable plates 14 are slidably connected to the corresponding movable holes 17. Support legs 23 are fixedly installed at the four corners of the bottom end of the base 1, and four fixed rods 20 are fixedly installed on the inner sides of the two rotating disks 8. One end of the corresponding four fixed rods 20 is fixedly connected to one side of the corresponding support plate 16, and the support plate 16 is stably supported by the fixed rods 20.
[0025] In this embodiment, when in use, the dumping furnace is first placed in the middle of the four fixed half rings 15, and then the two second motors 9 are started to drive the two rotating shafts 10 to start rotating, and then the two gears 11 are driven to start rotating, and the two gears 11 respectively drive the two racks 12 meshing therewith to start moving along the T-shaped slide 19, thereby driving the four connecting plates 13 to move along the moving holes 17, and then driving the four moving plates 14 and the four fixed half rings 15 to move along the moving holes 17, so that the four fixed half rings 15 fix the dumping furnace, making the fixation of the dumping furnace more stable, so that the dumping furnace can be tilted during the dumping process. No shaking or tilting will occur, which reduces the risk of injury to operators and greatly reduces safety hazards. It is more practical. After the tilting furnace is fixed, the two No. 1 motors 4 are started to drive the two worms 5 to start rotating, thereby driving the two worm wheels 6 engaged therewith to start rotating, thereby driving the two rotating shafts 7 to start rotating. The two rotating shafts 7 drive the two rotating disks 8 to rotate along the annular groove 21, thereby facilitating the tilting of the tilting furnace fixed by the four fixed half rings 15. When it tilts to the specified angle, the No. 1 motor 4 is turned off. At the same time, because the worm 5 and the worm wheel 6 have a certain self-locking ability, the tilting furnace will not rotate due to its own reasons.
[0026] The above describes in detail the tilting mechanism for a tilting furnace provided by the present invention. This article uses specific embodiments to illustrate the principles and implementation methods of the present invention. The description of the above embodiments is intended only to facilitate understanding of the method and core concept of the present invention. It should be noted that those skilled in the art may make various improvements and modifications to the present invention without departing from the principles of the present invention, and such improvements and modifications also fall within the scope of protection of the claims of the present invention.
Claims
1. A dumping furnace dumping mechanism, characterized in that: include: A base (1) is provided, wherein two baffles (2) are fixedly installed on the top of the base (1), a rotating shaft (7) is rotatably installed inside the two baffles (2), a rotating disk (8) is fixedly installed at one end of the two rotating shafts (7), a No. 2 motor (9) is fixedly installed inside the two rotating disks (8), the output ends of the two No. 2 motors (9) are fixedly connected to the rotating shaft (10), a gear (11) is fixedly installed on the outside of the two rotating shafts (10), two racks (12) are meshed on the outside of the two gears (11), one side of the four racks (12) is fixedly connected to a connecting plate (13), one side of the four connecting plates (13) is fixedly installed to a moving plate (14), the inner side of the four moving plates (14) is fixedly installed with a fixed half ring (15), and the two fixed half rings (15) on the right are arranged above the two fixed half rings (15) on the left.
2. A dumping furnace dumping mechanism according to claim 1, characterized in that: Two arc blocks (3) are fixedly mounted on the outside of the two baffles (2), and a worm (5) is rotatably mounted inside the corresponding two arc blocks (3). A No. 1 motor (4) is fixedly mounted on the outside of the two arc blocks (3) located at the front side, and the output ends of the two No. 1 motors (4) are fixedly connected to the front ends of the corresponding worms (5). A worm wheel (6) is meshed on the outside of the two worm wheels (5), and the insides of the two worm wheels (6) are fixedly mounted on the outside of the corresponding rotating shaft (7).
3. A dumping furnace dumping mechanism according to claim 1, characterized in that: An annular groove (21) is provided on the inner sides of the two baffles (2), and four arc-shaped rotating plates (22) are fixedly installed on the outer sides of the two rotating disks (8), and the outer sides of the corresponding four arc-shaped rotating plates (22) are slidably connected to the corresponding annular grooves (21).
4. A dumping furnace dumping mechanism according to claim 1, characterized in that: A support plate (16) is rotatably mounted on one end of the two rotating shafts (10), two T-shaped slide grooves (19) are provided on the outer sides of the two support plates (16), and a T-shaped slider (18) is fixedly mounted on the inner sides of the four racks (12), and the four T-shaped sliders (18) are slidably connected to the corresponding T-shaped slide grooves (19).
5. A dumping furnace dumping mechanism according to claim 4, characterized in that: Two movable holes (17) are respectively provided inside the two support plates (16), and the outer sides of the four movable plates (14) are slidably connected to the corresponding movable holes (17).
6. A dumping furnace dumping mechanism according to claim 1, characterized in that: Support legs (23) are fixedly installed at the four corners of the bottom end of the base (1), and four fixing rods (20) are fixedly installed on the inner sides of the two rotating disks (8), and one end of the corresponding four fixing rods (20) is fixedly connected to one side of the corresponding support plate (16).