Metal smelting slagging-off tool
By designing an adjustable slag removal rod and a trapezoidal plate structure slag removal tool, the problem of difficult slag removal in aluminum alloy smelting is solved, efficient slag removal and material protection are achieved, and smelting efficiency and adaptability are improved.
Patent Information
- Application Number
- CN202422577272.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-24
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-10-24
AI Technical Summary
Existing slag removal tools are difficult to effectively remove oxide slag during the aluminum alloy smelting process, resulting in excessive residual aluminum water in the aluminum slag, causing material waste, and are inconvenient to use, affecting smelting efficiency.
A metal smelting slag removal tool is designed, which consists of a slag removal rod and a slag removal plate. The slag removal plate is provided with a conical filter hole structure. The connecting part and the slag removal rod are adjustable, and the rod body is retractable to adapt to furnaces of different specifications. The inner diameters of the filter hole inlet and outlet gradually increase, and the working part is a trapezoidal plate structure to reduce the slag removal resistance.
It achieves rapid filtration of molten aluminum or molten iron, prevents clogging, improves filtration efficiency, reduces material waste, enhances adaptability, and improves slag removal efficiency and flexibility.
Smart Images

Figure CN223376349U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of slag removal equipment, in particular to a metal smelting slag removal tool. Background Art
[0002] During the smelting process of metals, such as molten aluminum and iron, if excessive slag is present, it not only affects the precise control of the composition and impurities of the molten aluminum and iron, leading to large fluctuations in product quality, but also increases flux consumption and prolongs smelting time, further affecting smelting efficiency. Therefore, slag removal during smelting is extremely important. Currently, the most commonly used cleaning tool is the slag rake, which is mostly composed of solid iron plates and iron bars. Its simple structure makes it difficult to use. Researchers are continuously developing this cleaning tool.
[0003] Chinese patent application number 201910099394.3 discloses a high-efficiency slag plate for molten iron slag removal, comprising a connecting portion and a working portion. By matching the slag plate's structural dimensions with those of the molten iron ladle, providing a "saddle" structure for the slag plate, and optimizing its dimensions, the patent aims to improve the overall technical and economic performance of molten iron slag removal, including increased slag removal efficiency, reduced iron loss, shortened slag removal time, reduced slag removal frequency, and extended slag plate service life. However, in practical applications, such as during aluminum alloy smelting, when oxidized slag is produced by contact between molten aluminum and air and requires prompt cleaning, the aluminum slag removed using this improved slag plate or a traditional slag rake contains a high amount of molten aluminum, making it difficult to effectively address the problem of excessive residual aluminum in the slag, resulting in material waste and urgent need for improvement. Utility Model Content
[0004] The technical problem solved by the utility model is to provide a metal smelting slag removal tool to solve the shortcomings of the above-mentioned background technology.
[0005] The technical problem solved by the present invention is achieved by the following technical solutions:
[0006] A metal smelting slag removal tool includes a slag removal rod and a slag removal plate. The slag removal plate includes a connecting portion and a working portion. The connecting portion is connected to the slag removal rod. A plurality of filter holes are provided on the working portion. The filter holes are a conical hole structure. The inner diameter of the filter holes increases successively along the filtering direction.
[0007] In the present invention, the inner diameter of the filter holes at the inlet is 8-15 mm, and the inner diameter of the filter holes at the outlet is 20-30 mm.
[0008] In the present invention, the thickness of the working portion is 20 to 30 mm;
[0009] In the present invention, the working portion is a trapezoidal plate structure that is narrow at the top and wide at the bottom, and the multiple filter holes on the working portion are evenly distributed.
[0010] In the present invention, the connecting portion is arranged on the top of the working portion, and the connecting portion and the working portion are integrally formed.
[0011] In the utility model, the connection angle between the connecting portion and the slag scraper bar is adjustable.
[0012] In the utility model, a U-shaped mounting groove is provided at one end of the scraper rod, and a corresponding mounting block is provided on the connecting portion of the scraper plate. The mounting block is matched with the mounting groove, and the mounting block and the mounting groove are fixed by a bolt assembly.
[0013] In the utility model, the slag scraping rod is a telescopic rod.
[0014] Beneficial effects: The metal smelting slag scraping tool described in the utility model can filter out liquids such as molten aluminum or molten iron from the metal slag in real time during the slag scraping process, and the liquid passes through the slag scraping plate at a fast speed, effectively preventing blockage, thereby improving the filtration efficiency, and effectively avoiding the problem of material waste caused by high liquid content in the metal slag. The utility model can also reduce the resistance in the slag scraping process, further improving the slag scraping efficiency.
[0015] The metal smelting slag scraping tool described in the utility model has an adjustable slag scraping angle, which can better adapt to the slag scraping needs at different angles, and the length of the slag scraping rod is adjustable, which can better adapt to the needs of smelting furnaces of different specifications, and the actual application is more flexible and extensive. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 This is a schematic diagram of a preferred embodiment 1 of the present invention.
[0017] Figure 2 This is a side structural diagram of a preferred embodiment 1 of the present utility model.
[0018] Figure 3 This is a schematic diagram of the structure of the filter hole in the preferred embodiment 1 of the present invention.
[0019] Figure 4 This is a schematic top view of the structure of the preferred embodiment 2 of the present invention.
[0020] Including: 1. Slag scraper rod; 11. U-shaped mounting groove; 2. Slag scraper plate; 21. Connecting part; 22. Working part; 222. Filter hole; 23. Mounting block; 3. Bolt assembly. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below with reference to specific illustrations.
[0022] Example 1
[0023] See also Figures 1 to 3 shown.
[0024] The metal smelting slag removal tool described in the present invention includes a slag removal rod 1 and a slag removal plate 2. The slag removal plate 2 includes a connecting portion 21 and a working portion 22. In a preferred embodiment, the connecting portion 21 and the working portion 22 are integrally formed, and the thickness of the working portion 22 is 20 to 30 mm. In this embodiment, the thickness of the working portion 22 is about 25 mm, which has high strength and can well meet the needs of slag removal under high temperature conditions. The working portion 22 is a trapezoidal plate structure that is narrow at the top and narrow at the bottom. Therefore, during the slag removal process, while the slag removal range can be expanded as much as possible, most of the liquid such as molten iron or molten aluminum can pass through the top of the working portion 22 more quickly, reducing the slag removal resistance. The multiple filter holes 222 on the working portion 22 are evenly distributed, which can further filter out the liquid in the metal slag, further reduce the slag removal resistance, and reduce the liquid residue in the metal slag, thereby reducing material loss. In some preferred embodiments, such as Figure 2 and Figure 3 As shown, the multiple filter holes 222 provided on the working portion 22 are tapered hole structures, and the inner diameters of the filter holes 222 increase successively along the direction of liquid filtration. In a preferred embodiment, the inner diameter of the hole at the inlet of the filter hole 222 is 8 to 15 mm, and the inner diameter of the hole at the outlet of the filter hole 222 is 20 to 30 mm. Specifically in this embodiment, the inner diameter of the hole at the inlet of the filter hole 222 is 10 mm, and the inner diameter of the hole at the outlet of the filter hole 222 is 25 mm. By setting up the tapered hole structure, it is possible to ensure that the metal slag is fully scraped out while better ensuring that liquids such as molten iron or molten aluminum pass quickly through the working portion 22 to prevent blockage, thereby further improving the working efficiency of filtration.
[0025] The connecting portion 21 is provided on the top of the working portion 22 , and is connected to the scraper bar 1 . In this embodiment, the connecting portion 21 is vertically arranged and fixedly connected to the scraper bar 1 .
[0026] Example 2
[0027] In this embodiment, the difference from the embodiment 1 is that the connection portion 21 is connected to the scraper bar 1, and the connection angle between the connection portion 21 and the scraper bar 1 is adjustable. Figure 4As shown, the scraping bar 1 is provided with a U-shaped mounting groove 11 at one end near the scraping plate 2. A corresponding mounting block 23 is provided on the connecting portion 21 of the scraping plate 2. The mounting block 23 matches the mounting groove and is secured to the mounting groove via a bolt assembly 3. By adjusting the angle between the mounting block 23 and the mounting groove up and down and then securing the mounting block 23 with the bolt assembly 3, the scraping bar 1 can better meet the needs of scraping in different positions and corners in actual application. As a further improvement, the scraping bar 1 is a telescopic rod, which better adapts to the needs of smelting furnaces of different specifications, making it more flexible and widely applicable.
[0028] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "length", "width", "thickness", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", "clockwise", "counterclockwise" and the like to indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore should not be understood as a limitation on the present invention.
[0029] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying relative importance or implicitly specifying the number of technical features being referred to. Therefore, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features. In the description of this utility model, "plurality" means two or more, unless otherwise specifically defined.
[0030] In the present invention, unless otherwise clearly specified and limited, terms such as "installed", "connected", "connected", and "fixed" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, and it can be the internal connection of two components.
[0031] The above content is a further detailed description of the present invention in combination with specific implementation methods, and the specific implementation of the present invention cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present invention belongs, several simple deductions or substitutions can be made without departing from the concept of the present invention.
Claims
1. A metal smelting slag removal tool, characterized in that: It includes a scraper rod and a scraper plate. The scraper plate includes a connecting part and a working part. The connecting part is connected to the scraper rod. A plurality of filter holes are provided on the working part. The filter holes are of a conical hole structure. The inner diameter of the filter holes increases successively along the filtering direction.
2. The metal smelting slag removal tool according to claim 1, characterized in that: The inner diameter of the filter hole at the inlet is 8-15 mm, and the inner diameter of the filter hole at the outlet is 20-30 mm.
3. The metal smelting slag removal tool according to claim 1, characterized in that: The thickness of the working part is 20 to 30 mm.
4. The metal smelting slag removal tool according to claim 1, characterized in that: The working part is a trapezoidal plate structure that is narrow at the top and wide at the bottom, and the multiple filter holes on the working part are evenly distributed.
5. The metal smelting slag removal tool according to claim 1, characterized in that: The connecting portion is arranged on the top of the working portion, and the connecting portion and the working portion are integrally formed.
6. The metal smelting slag removal tool according to claim 1, characterized in that: The connection angle between the connecting portion and the scraper bar is adjustable.
7. The metal smelting slag removal tool according to claim 6, characterized in that: A U-shaped mounting groove is provided at one end of the scraper rod, and a corresponding mounting block is provided on the connecting portion of the scraper plate. The mounting block is matched with the mounting groove, and the mounting block and the mounting groove are fixed by a bolt assembly.
8. The metal smelting slag removal tool according to claim 1, characterized in that: The slag scraping rod is a telescopic rod.
Citation Information
Patent Citations
High-efficiency slag removal plate for molten iron slag removal
CN109676121B