Locomotive toilet circuit detection device

By designing a locomotive toilet circuit detection device and simulating actual conditions to detect the A1 and A2 modules, the problem of the HXD1 series electric locomotive toilet control module being unable to be detected during maintenance was solved, which improved maintenance and production efficiency and avoided rework.

CN223377624UActive Publication Date: 2025-09-23CRRC LUOYANG CO LTD
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Patent Information

Application Number
CN202422504547.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-09-23
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the existing technology, the toilet control module of the HXD1 series electric locomotive cannot be effectively tested during the maintenance process, resulting in failure of the overall test after passing the maintenance, causing rework and affecting the production cycle.

Method used

A locomotive toilet circuit detection device was designed, which includes a first and a second electronic component, which are electrically connected to the A1 and A2 modules respectively. The working status of electrical components such as the water pump and heater is detected by simulating actual conditions. Solid-state relays and temperature switches are used for detection, and power and low-voltage input are provided to realize functional verification of the A1 and A2 modules.

Benefits of technology

The device is used to inspect the A1 and A2 modules of the locomotive toilet, avoiding rework due to unqualified performance after qualified maintenance, improving production efficiency and shortening the production cycle.

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Abstract

The utility model relates to a locomotive toilet circuit detection device, which comprises a first electronic component used for being electrically connected with an A1 module, a second electronic component used for being electrically connected with an A2 module, a water pump, a water tank heater and a sewage tank heater, the first electronic assembly comprises a flushing switch S1, a hand washing switch S5, a water tank liquid level switch B3, a dirt tank liquid level switch B5, a blow-down valve position switch B1, a blow-down air supply valve Y1, a flushing water electromagnetic valve Y2, a hand washing electromagnetic valve Y6, a normal indicator lamp HL1, an alarm indicator lamp HL2, a water tank liquid level indicator lamp HL3, a dirt tank liquid level indicator lamp HL4 and a first solid-state relay K1. The second electronic assembly comprises a second solid-state relay K2, a third solid-state relay K3, a first temperature switch B2 and a second temperature switch B4. According to the utility model, the control module A1 and the control module A2 of the locomotive toilet can be detected before real installation, so that the problems of reworking and influence on the production cycle caused by unqualified performance of the control module are avoided.
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Description

Technical Field

[0001] The utility model relates to the technical field of rail transportation, in particular to a circuit detection device for a locomotive toilet. Background Art

[0002] The HXD1 series electric locomotive's integrated restroom controller is a mechatronic product integrating air, water, and electrical circuits. Its control system utilizes a single-chip microcomputer (A1 controller). By controlling electrical components such as the sewage discharge solenoid valve, flushing solenoid valve, handwashing solenoid valve, water pump, and sensors, it implements functions such as quantitative flushing, water tank level alarms, and sewage tank level alarms. The HXD1C locomotive's restroom control system incorporates an auxiliary sewage tank heating controller (A2 controller) that effectively controls sewage tank temperature and prevents the heater from burning out.

[0003] During the maintenance of HXD1B / HXD1C locomotive toilets, the toilet control module often becomes damaged or malfunctions. Currently, there is no corresponding detection device on the market, so the only option is to install the original vehicle control module in the repaired toilet after the other components have been repaired. This method is time-consuming and labor-intensive. Utility Model Content

[0004] To address the problem that the circuit modules of existing railway locomotive toilets cannot be tested during the maintenance process, and to avoid the problem of rework and production cycle impact caused by unqualified module performance during the overall test process after the toilet has passed the maintenance, the utility model proposes a locomotive toilet circuit detection device. The specific technical solution is as follows:

[0005] A locomotive toilet circuit detection device includes a first electronic component for electrically connecting to an A1 module, a second electronic component for electrically connecting to an A2 module, a water pump, a water tank heater, and a sewage tank heater. The first electronic component includes a flush switch S1, a hand-washing switch S5, a water tank liquid level switch B3, a sewage tank liquid level switch B5, a sewage valve position switch B1, a sewage air supply valve Y1, a flushing water solenoid valve Y2, a hand-washing solenoid valve Y6, a normal indicator light HL1, an alarm indicator light HL2, a water tank liquid level indicator light HL3, a sewage tank liquid level indicator light HL4, and a first solid-state relay K1; the second electronic component includes a second solid-state relay K2, a third solid-state relay K3, a first temperature switch B2, and a second temperature switch B4.

[0006] Among them, one end of each component in the first electronic component is electrically connected to the A1 module, one end of the hand washing solenoid valve Y6 is electrically connected to the AI ​​module and then connected to the low voltage input end, the other ends of the flushing switch S1, hand washing switch S5, water tank liquid level switch B3, sewage tank liquid level switch B5, sewage valve position switch B1 and hand washing solenoid valve Y6 are connected in parallel and then connected to the power input end; the other ends of the sewage air supply valve Y1, flushing water solenoid valve Y2, normal indicator light HL1, alarm indicator light HL2, water tank liquid level indicator light HL3 and sewage tank liquid level indicator light HL4 are connected in parallel and then connected to the low voltage input end, and the first solid-state relay is connected to the water pump to control the operation of the water pump.

[0007] Among them, the first temperature switch B2 and the second temperature switch B4 in the second electronic component are respectively connected in parallel at different positions of the A2 module, one end of the second solid-state relay K2 is connected to the A2 module and controls the operation of the water tank heater, and one end of the third solid-state relay K3 is connected to the A2 module and controls the operation of the sewage tank heater.

[0008] Furthermore, the voltage of the power input terminal is +24V.

[0009] Furthermore, the voltage of the low voltage input terminal is 1V.

[0010] The beneficial effects of the present invention are:

[0011] This device is used to detect the A1 control module and A2 module of the locomotive toilet, avoiding rework and production cycle issues caused by unqualified control module performance during the overall test process after the toilet is repaired and qualified. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0013] Figure 1 This is a schematic diagram of the connection between the locomotive toilet circuit detection device and the A1 module of the utility model;

[0014] Figure 2 This is a schematic diagram of the connection between the locomotive toilet circuit detection device and the A2 module described in the utility model. DETAILED DESCRIPTION

[0015] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside" and the like indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings, and are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as limiting the present invention. In addition, the terms "first", "second", etc. are only used for descriptive purposes and cannot be understood as indicating or implying relative importance or implicitly indicating the number of the indicated technical features. Therefore, features defined as "first", "second", etc. may explicitly or implicitly include one or more of the features. In the description of the present invention, unless otherwise specified, "multiple" means two or more.

[0016] It should be noted that the following "A1 module" and "A2 module" are both prior art and are single-chip microcomputer control circuits for railway locomotive toilets, wherein pin 6 of the A1 module is connected to pin 7 of the A2 module, and pin 5 of the A1 module is connected to pin 8 of the A2 module. The present utility model provides the following specific implementation schemes:

[0017] like Figure 1-2 As shown, a circuit detection device for a locomotive toilet includes a first electronic component for electrically connecting to an A1 module, a second electronic component for electrically connecting to an A2 module, a water pump, a water tank heater, and a waste tank heater.

[0018] The first electronic assembly includes a flush switch S1, a handwash switch S5, a water tank level switch B3, a waste tank level switch B5, a drain valve position switch B1, a waste gas supply valve Y1, a flush water solenoid valve Y2, a handwash solenoid valve Y6, a normal indicator light HL1, an alarm indicator light HL2, a water tank level indicator light HL3, a waste tank level indicator light HL4, and a first solid-state relay K1. The water tank level switch B3 is a 15% level switch for the water tank, corresponding to the water tank level indicator light HL3 and indicating the 15% level of the water tank. The waste tank level switch B5 is a 90% level switch for the waste tank, corresponding to the waste tank level indicator light HL4 and indicating the 90% level of the waste tank.

[0019] The second electronic assembly includes a second solid-state relay K2, a third solid-state relay K3, a first temperature switch B2, and a second temperature switch B4.

[0020] Among them, in the first electronic component, one end of the flush switch S1 is electrically connected to pin 3 of the A1 module, one end of the hand washing switch S5 is electrically connected to pin 4 of the A1 module; one end of the water tank level switch B3 is electrically connected to pin 6 of the A1 module; one end of the sewage tank level switch B5 is electrically connected to pin 5 of the A1 module; one end of the sewage valve position switch B1 is electrically connected to pin 9 of the A1 module; one end of the sewage air supply valve Y1 is electrically connected to pin 8 of the A1 module; one end of the flush water solenoid valve Y2 is electrically connected to pin 6 of the A1 module; one end of the sewage solenoid valve Y2 is electrically connected to pin 8 of the A1 module; one end of the flush water solenoid valve Y2 is electrically connected to pin 6 of the A1 module; one end of the sewage solenoid valve B3 is electrically connected to pin 6 of the A1 module; one end of the sewage solenoid valve B5 is electrically connected to pin 5 of the A1 module; one end of the sewage solenoid valve B1 is electrically connected to pin 9 of the A1 module; one end of the sewage solenoid valve Y2 is electrically connected to pin 8 of the A1 module; one end of the sewage solenoid valve Y2 is electrically connected to pin 6 of the A1 module; one end of the sewage solenoid valve B3 ... One end of the handwash solenoid valve Y6 is electrically connected to pin 11 of the A1 module; one end of the normal indicator light HL1 is electrically connected to pin 10 of the A1 module; one end of the alarm indicator light HL2 is electrically connected to pin 9 of the A1 module; one end of the water tank level indicator light HL3 is electrically connected to pin 5 of the A1 module; one end of the waste tank level indicator light HL4 is electrically connected to pin 6 of the A1 module; one end of the first solid-state relay K1 is electrically connected to pin 6 of the A1 module;

[0021] The hand washing solenoid valve Y6 is electrically connected to pin 11 of the AI ​​module and connected to the low voltage input end; the other ends of the flushing switch S1, hand washing switch S5, water tank liquid level switch B3, sewage tank liquid level switch B5, drain valve position switch B1 and hand washing solenoid valve Y6 are connected in parallel and connected to the power input end; the other ends of the sewage air supply valve Y1, flushing water solenoid valve Y2, normal indicator light HL1, alarm indicator light HL2, water tank liquid level indicator light HL3 and sewage tank liquid level indicator light HL4 are connected in parallel and connected to the low voltage input end, and the first solid-state relay is connected to the water pump to control the operation of the water pump.

[0022] Among them, the first temperature switch B2 in the second electronic component is connected in parallel to the A2 module through pins 3 and 4 of the A2 module, the second temperature switch B4 is connected in parallel to the A2 module through pins 5 and 6 of the A2 module, one end of the second solid-state relay K2 is connected to pin 11 of the A2 module and controls the operation of the water tank heater, one end of the third solid-state relay K3 is connected to pin 12 of the A2 module and controls the operation of the sewage tank heater, pin 2 of the A2 module is connected to the power input terminal, and pin 1 of the A2 module is grounded.

[0023] Furthermore, the voltage of the power input terminal is +24V.

[0024] Furthermore, the voltage of the low voltage input terminal is 1V.

[0025] When testing the A1 module, connect the power supply of the locomotive toilet circuit detection device and connect the X1 and X2 aviation plugs of the A1 module, then close the circuit breaker Q1, and the normal indicator light HL1 lights up green; the sewage valve position switch B1 is turned on, and the normal indicator light HL1 lights up green. When the toilet sewage valve position switch B1 is not in place, the normal indicator light HL1 goes out, and the alarm indicator light HL2 flashes to alarm, and the A1 module stops working; press the hand washing switch S5, the hand washing solenoid valve Y6 and the first solid-state relay K1 are energized, and the relay indicator light lights up; press the flushing switch S1, the flushing water solenoid valve Y2 acts 3 times, the solid-state relay K1 acts 2 times, and the sewage air supply valve Y1 acts 1 time; when the water tank level switch B3 is closed, the water tank level indicator light HL3 lights up, and at the same time, the alarm indicator light HL2 lights up, indicating that the water tank needs to be added with water; when the sewage tank level switch B5 is closed, the sewage tank level indicator light HL4 lights up, and at the same time, the alarm light HL2 lights up.

[0026] When testing the A2 module, after connecting the A2 module aviation plug X3, turn on the first temperature switch B2 to simulate the temperature sensor. When the resistance value is adjusted to the maximum, the third solid-state relay K3 is energized after a delay of 5-10S, and the red indicator light of the third solid-state relay K3 is on, indicating that the water tank starts to heat up; turn on the second temperature switch B4 to simulate the temperature sensor. When the resistance value is adjusted to the maximum, the second solid-state relay K2 is energized after a delay of 5-10S, and the red indicator light of the second solid-state relay K2 is on, indicating that the sewage tank starts to heat up.

[0027] This device simulates the actual conditions of the locomotive toilet and detects the A1 control module and A2 module of the locomotive toilet, avoiding rework and production cycle issues caused by unqualified control module performance during the overall test process after the toilet is repaired.

[0028] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements shall fall within the scope of the present invention as claimed.

Claims

1. A locomotive toilet circuit detection device, characterized by: It includes a first electronic assembly for electrically connecting to the A1 module, a second electronic assembly for electrically connecting to the A2 module, a water pump, a water tank heater, and a sewage tank heater. The first electronic assembly includes a flush switch S1, a hand washing switch S5, a water tank liquid level switch B3, a sewage tank liquid level switch B5, a sewage valve position switch B1, a sewage air supply valve Y1, a flushing water solenoid valve Y2, a hand washing solenoid valve Y6, a normal indicator light HL1, an alarm indicator light HL2, a water tank liquid level indicator light HL3, a sewage tank liquid level indicator light HL4, and a first solid-state relay K1; the second electronic assembly includes a second solid-state relay K2, a third solid-state relay K3, a first temperature switch B2, and a second temperature switch B4. Among them, one end of each component in the first electronic component is electrically connected to the A1 module, one end of the hand washing solenoid valve Y6 is electrically connected to the AI ​​module and then connected to the low voltage input end, the other ends of the flushing switch S1, hand washing switch S5, water tank liquid level switch B3, sewage tank liquid level switch B5, sewage valve position switch B1 and hand washing solenoid valve Y6 are connected in parallel and then connected to the power input end; the other ends of the sewage air supply valve Y1, flushing water solenoid valve Y2, normal indicator light HL1, alarm indicator light HL2, water tank liquid level indicator light HL3 and sewage tank liquid level indicator light HL4 are connected in parallel and then connected to the low voltage input end, and the first solid-state relay is connected to the water pump to control the operation of the water pump; Among them, the first temperature switch B2 and the second temperature switch B4 in the second electronic component are respectively connected in parallel at different positions of the A2 module, one end of the second solid-state relay K2 is connected to the A2 module and controls the operation of the water tank heater, and one end of the third solid-state relay K3 is connected to the A2 module and controls the operation of the sewage tank heater.

2. A locomotive toilet circuit detection device according to claim 1, characterized in that: The power input voltage is +24V.

3. The locomotive toilet circuit detection device according to claim 1, characterized in that: The voltage of the low voltage input terminal is 1V.