Film wrapping wire film wrapping and squaring integrated forming rotating device

Abstract

The utility model relates to the technical field of film-covered wire production and processing, and discloses a film-covered wire film wrapping and squaring integrated forming rotating device which comprises a working box and a roller changing assembly, a mounting frame is fixedly connected to the interior of the working box, two wire guide rollers are arranged in the working box, a mounting frame is fixedly connected to the inner bottom wall of the working box, and the mounting frame is fixedly connected to the inner bottom wall of the working box. A rotary disc is rotationally connected to the inner side of the mounting frame, the roller replacing assembly is arranged on the outer side of the rotary disc, and a machining adjusting assembly is arranged on the inner side of the mounting frame and used for adjusting the size of the pressed square film covered wire. According to the copper wire machining device, the limiting plate is pulled away from the interior of the sliding hole, then the movable base is moved for sliding adjustment, the movement of the movable base is carried out with one tooth in the first rack as a unit, accurate regulation and control can be achieved through the fine movement mode, and therefore the machining size of a copper wire can be freely adjusted according to actual requirements; compared with bolt fastening type equipment, the adjusting mode is more convenient and efficient.

Description

Technical Field

[0001] The utility model relates to the technical field of film-wrapped wire production and processing, in particular to a film-wrapped wire film-wrapped square-pressing integrated molding rotating device. Background Art

[0002] The integrated process of film-wrapped wire coating and square-forming is a crucial process in the production of film-wrapped wire. In this process, copper wire and other conductive wires are first squared using a specific device, transforming their cross-section from round to square. This squared copper wire offers numerous advantages in electrical equipment, such as more efficient space utilization, tighter arrangement in winding applications, and improved performance and stability. Subsequently, the squared copper wire is coated with a film, typically made of an insulating material, that provides excellent insulation, moisture resistance, and corrosion resistance, ensuring the safe and reliable operation of the film-wrapped wire in a variety of complex electrical environments.

[0003] In the current film-wrapped wire production, there are many deficiencies in the method of adjusting the processing size of the copper wire. In many cases, the existing equipment uses a bolt-tightening method to adjust the processing size of the copper wire. In actual production scenarios, this method is first of all very cumbersome to operate, and tools are required to remove and install the bolts, which consumes a lot of time and manpower. For example, when it is necessary to adjust the size according to the different specifications of copper wire, the staff needs to find the right tools first, and then loosen the bolts one by one, and then tighten the bolts one by one after the adjustment is completed. The whole process is not only inefficient, but also prone to loosening or over-tightening of the bolts, affecting the accuracy of the size adjustment. Secondly, the bolt-tightening adjustment method is difficult to achieve precise control, and large dimensional deviations will occur, thereby affecting the quality and performance of the membrane-wrapped wire. Therefore, the technology in this field proposes a membrane-wrapped wire film pressing and integrated molding device to solve the above problems. Utility Model Content

[0004] In order to make up for the above shortcomings, the utility model provides a film-wrapped wire film-wrapped square-pressing integrated forming rotation device, which aims to improve the problem in the prior art that it is troublesome to adjust the equipment during the square-pressing process of film-wrapped wires of different sizes.

[0005] To achieve the above-mentioned object, the present invention provides the following technical solution: a film-wrapped wire, film-wrapped, square-pressed integrally formed rotating device, comprising a working box and a roller-changing assembly, wherein a mounting frame is fixedly connected to the interior of the working box, two wire rollers are arranged inside the working box, a mounting frame is fixedly connected to the inner bottom wall of the working box, a turntable is rotatably connected to the inner side of the mounting frame, the roller-changing assembly is arranged on the outer side of the turntable, and a processing adjustment assembly is arranged on the inner side of the mounting frame, wherein the processing adjustment assembly is used to adjust the size of the film-wrapped wire for square pressing;

[0006] The processing adjustment assembly includes four movable seats, the movable seat is slidably connected to the inner side of the mounting frame, the inner side of the movable seat is rotatably connected to the wire pressing wheel, four slide slots are opened on the inner side of the working box, four groups of U-shaped blocks are fixedly connected to the outer side of the mounting frame, the number of the U-shaped blocks in each group is two, the inner side of the U-shaped block is opened with a groove, the inner side of each group of the U-shaped blocks is slidably connected to the limit plate, the outer side of the limit plate is fixedly connected to two card beads, the outer side of the movable seat is fixedly connected to rack 1, the interior of the working box is slidably connected to four movable blocks, the outer side of the movable block is fixedly connected to rack 2, and a sliding hole is opened inside the movable block.

[0007] Furthermore, the outer side of the movable seat is slidably connected to the inner side of the sliding groove, and the outer side of the rack 1 is fitted with the outer side of the rack 2.

[0008] Furthermore, the outer side of the limiting plate is slidably connected to the inner side of the sliding hole, and the outer side of the card bead is engaged with the inner side of the groove.

[0009] Furthermore, the roller changing assembly includes a mounting seat, a square hole is opened inside the turntable, and the outer side of the mounting seat is slidably connected to the inner side of the turntable through the square hole.

[0010] Furthermore, one end of the mounting seat is rotatably connected to a film winding roller, and the interior of the mounting seat is fixedly connected to a spring.

[0011] Furthermore, one end of the spring is fixedly connected to a blocking block, and the interior of the mounting seat is slidably connected to two clamping blocks.

[0012] Furthermore, the outer side of the blocking block fits with the outer side of the clamping block, the outer side of the mounting seat is slidably connected with a locking block, a combination hole is provided inside the locking block, and two clamping holes are provided on the inner wall of the combination hole.

[0013] Furthermore, the outer side of the clamping block is engaged with the inner side of the clamping hole, and an unlocking hole is provided at the other end of the mounting seat.

[0014] The utility model has the following beneficial effects:

[0015] 1. In the present invention, the limit plate is pulled out from the inside of the sliding hole, and then the movable seat is moved for sliding adjustment. The movement of the movable seat is performed in units of one tooth of the rack. This fine movement method can achieve precise control, so that the processing size of the copper wire can be freely adjusted according to actual needs. Compared with bolt-tightened equipment, this adjustment method is more convenient and efficient.

[0016] 2. In the utility model, a thin rod is inserted from the inside of the unlocking hole, the barrier block is squeezed back and then the locking block is rotated. With the cooperation of multiple structures, the locking block will leave the inside of the locking hole, and the locking block can be easily removed from the outside of the mounting seat. Compared with the traditional bolt installation and disassembly, this method of replacing the film roller is more convenient to operate, can greatly save time and labor costs, and improve production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a three-dimensional diagram of the film-wrapped wire film-wrapped square-pressed integrated molding rotating device proposed in the present invention;

[0018] Figure 2 This is a schematic diagram of the internal structure of the working box of the film-wrapped wire film-wrapped square-pressed integrated molding device proposed in the present invention;

[0019] Figure 3 This is a schematic diagram of the installation frame structure of the membrane-wrapped wire membrane-wrapped square-pressed integrated molding device proposed in the present invention;

[0020] Figure 4 This is a schematic diagram of the movable seat structure of the film-wrapped wire film-wrapped square-pressed integrated molding rotating device proposed in the present invention;

[0021] Figure 5 This is a schematic diagram of the turntable structure of the film-wrapped wire film-wrapped square-pressed integrated molding device proposed in the present invention;

[0022] Figure 6 for Figure 5 Magnified image in .

[0023] Legend:

[0024] 1. Working box; 2. Mounting frame; 3. Slide groove; 4. Movable seat; 5. Wire pressing wheel; 6. Rack 1; 7. U-shaped block; 8. Groove; 9. Limiting plate; 10. Card bead; 11. Movable block; 12. Rack 2; 13. Sliding hole; 14. Mounting frame; 15. Turntable; 16. Square hole; 17. Film winding roller; 18. Mounting seat; 19. Spring; 20. Blocking block; 21. Card block; 22. Unlocking hole; 23. Locking block; 24. Combination hole; 25. Card hole; 26. Wire roller. DETAILED DESCRIPTION

[0025] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Reference Figure 1-Figure 3 The present invention provides an embodiment of a film-wrapped wire wrapping and square-pressing integrated rotating device, comprising a work box 1 and a roller-changing assembly. A mounting frame 2 is fixedly connected to the interior of the work box 1, providing a mounting base for the subsequent processing and adjustment assembly. Two guide rollers 26 are installed within the work box 1, guiding and moving the film-wrapped wire during transport. A mounting frame 14 is fixedly connected to the inner bottom wall of the work box 1, providing stable support for a turntable 15. A turntable 15 is rotatably connected to the interior of the mounting frame 14, playing a key role in rotation during device operation. The roller-changing assembly is located outside the turntable 15. A processing and adjustment assembly is located inside the mounting frame 2, used to adjust the size of the film-wrapped wire being squared. The processing and adjustment assembly includes four movable seats 4 that slide within the mounting frame 2, allowing for adjustment of the position of a creasing roller 5. A creasing roller 5 is rotatably connected to the interior of the movable seats 4, which squeezes the copper wire, creating a square cross-section. The inner side of the working box 1 is provided with four slide grooves 3, which provide a track for the sliding of the movable seat 4. The outer side of the mounting frame 2 is fixedly connected with four groups of U-shaped blocks 7, with each group of U-shaped blocks 7 having two blocks. The U-shaped blocks 7 provide an installation position for the limit plate 9. The inner side of the U-shaped block 7 is provided with a groove 8, which cooperates with the card bead 10 to ensure the stable position of the limit plate 9. The inner side of each group of U-shaped blocks 7 is slidably connected with a limit plate 9, which limits the position of the movable block 11. The outer side of the limit plate 9 is fixedly connected with two card beads 10, which cooperate with the groove 8 to ensure that the position of the limit plate 9 is firm. The outer side of the movable seat 4 is fixedly connected with a rack 16, which provides a unit for the precise movement of the movable seat 4. The interior of the working box 1 is slidably connected with four movable blocks 11, which cooperate with the rack 2 12 to limit the movable seat 4. The outer side of the movable block 11 is fixedly connected with a rack 2 12, which fits with the rack 1 6 to ensure the stable position of the movable seat 4. A sliding hole 13 is provided inside the movable block 11, which provides a channel for the insertion of the limit plate 9. The outer side of the movable seat 4 is slidably connected to the inner side of the slide groove 3 to ensure smooth sliding of the movable seat 4. The outer side of the rack 1 6 fits with the outer side of the rack 2 12 to ensure the accurate position of the movable seat 4. The outer side of the limit plate 9 is slidably connected to the inner side of the sliding hole 13, making the installation and removal of the limit plate 9 more convenient. The outer side of the card bead 10 fits with the inner side of the groove 8 to ensure that the position of the limit plate 9 is firm.

[0027] Specifically, the copper wire, conveyed by the external structure of the work box 1, slowly enters the interior of the work box 1. The copper wire travels forward, passing through the center of the work box 1 and the turntable 15. At this point, the two wire rollers 26 inside the work box 1 play an important guiding and maneuvering role. As the copper wire passes through the interior of the mounting frame 2, it is simultaneously squeezed by the four wire-pressing rollers 5. Under the strong pressure of the wire-pressing rollers 5, the cross-section of the copper wire gradually changes from its original circular shape to a square shape. This square-pressing operation can meet different production needs. When it is necessary to control the size of copper wire according to different specifications, the limit plate 9 can be carefully removed from the interior of the slide hole 13 and the inner sides of the two U-shaped blocks 7. This releases the restraint on the movable block 11. The movable seat 4 can then be slid and adjusted. Furthermore, the movable seat 4 moves in units of one tooth on the rack 1 6, and this precise movement allows for precise control. After adjustment, the rack 2 12 is tightly aligned with the rack 1 6 again, and the limit plate 9 is reinserted into the interior of the slide hole 13. At this time, the bead 10 and the groove 8 cooperate with each other to effectively ensure the stability of the position of the limit plate 9. In this way, the processing size of the copper wire can be freely adjusted according to actual needs. Compared with bolt-tightening equipment, this adjustment method is more convenient and efficient.

[0028] Reference Figure 2-Figure 4 The roller changing assembly includes a mounting seat 18, which provides a mounting base for the film winding roller 17. A square hole 16 is provided inside the turntable 15. The outer side of the mounting seat 18 is slidably connected to the inner side of the turntable 15 through the square hole 16. The square hole 16 provides a passage for the installation and removal of the mounting seat 18. One end of the mounting seat 18 is rotatably connected to the film winding roller 17, which provides the film wrapping material for the film wrapping wire. A spring 19 is fixedly connected to the interior of the mounting seat 18, which provides elastic force for the blocking block 20. One end of the spring 19 is fixedly connected to the blocking block 20, which restricts the blocking block 21. Two blocking blocks 21 are slidably connected to the interior of the mounting seat 18. The blocking blocks 21 cooperate with the locking holes 25 to ensure the stable position of the locking block 23. The outer side of the blocking block 20 mates with the outer side of the blocking block 21, ensuring the correct position of the blocking block 21. A locking block 23 is slidably connected to the outer side of the mounting seat 18, which secures the film winding roller 17. The locking block 23 has a combination hole 24 formed inside it, which provides space for the engagement of the locking block 21 and the locking hole 25. Two locking holes 25 are formed on the inner wall of the combination hole 24, which cooperate with the locking block 21 to ensure the stable position of the locking block 23. The other end of the mounting base 18 has an unlocking hole 22, which provides access for replacing the film winding roller 17.

[0029] Specifically, when the film on the periphery of the film-winding roller 17 is used up, it can be replaced in a convenient operation method. Specifically, a thin rod is inserted from the inside of the unlocking hole 22. As the rod is inserted, the blocking block 20 will be squeezed to retract. Then, the locking block 23 is rotated. During the rotation process, the arc edges of the two clamping blocks 21 will be squeezed and then shrink toward the inside of the mounting seat 18. When the clamping block 21 shrinks to a certain extent, it will leave the inside of the clamping hole 25. In this way, the locking block 23 can be easily removed from the outside of the mounting seat 18. Compared with the traditional bolt installation and disassembly, this method of replacing the film-winding roller 17 is more convenient to operate, can greatly save time and labor costs, and improve production efficiency.

[0030] Working principle: First, the copper wire will enter the interior of the working box 1 under the external structure of the working box 1, and pass through the center of the working box 1 and the turntable 15, and then there are two wire rollers 26 to guide and move. When the copper wire passes through the interior of the mounting frame 2, it will be squeezed by the four wire pressing wheels 5 at the same time, so that the cross-section of the copper wire becomes square. When it is necessary to control the size according to different copper wires, the limit plate 9 can be pulled out from the inside of the sliding hole 13 and the inner side of the two U-shaped blocks 7, releasing the restriction on the movable block 11, and then the movable seat 4 can slide and move in units of one tooth in the rack 16, so that precise control can be achieved. After completion, the rack 2 12 and the rack 1 6 will be fitted again, and the limit plate 9 will be re-inserted into the interior of the sliding hole 13. The card bead 10 cooperates with the groove 8 to ensure the stable position of the limit plate 9, so that the processing size of the copper wire can be freely adjusted according to needs, which is more convenient than bolt-tightened equipment.

[0031] In addition, when the film on the periphery of the film roller 17 is used up, a thin rod can be inserted from the inside of the unlocking hole 22 to squeeze the blocking block 20 to retract it, and then the locking block 23 is rotated. The arc edges of the two clamping blocks 21 will be squeezed and shrink toward the inside of the mounting seat 18, thereby leaving the inside of the clamping hole 25. In this way, the locking block 23 can be easily removed from the outside of the mounting seat 18. This method of replacing the film roller 17 is more convenient to operate than traditional bolt installation and disassembly, and saves more time and effort.

[0032] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A film-wrapped wire film-wrapped square-pressed integrally formed rotating device, comprising a working box (1) and a roller-changing assembly, characterized in that: The interior of the working box (1) is fixedly connected to a mounting frame (2), two wire rollers (26) are provided inside the working box (1), the inner bottom wall of the working box (1) is fixedly connected to a mounting frame (14), the inner side of the mounting frame (14) is rotatably connected to a turntable (15), the roller changing assembly is provided on the outer side of the turntable (15), and a processing adjustment assembly is provided on the inner side of the mounting frame (2), and the processing adjustment assembly is used to adjust the size of the film wrapping wire of the pressing square; The processing adjustment component includes four movable seats (4), the movable seats (4) are slidably connected to the inner side of the installation frame (2), the inner side of the movable seat (4) is rotatably connected to the wire pressing wheel (5), the inner side of the working box (1) is provided with four slide grooves (3), the outer side of the installation frame (2) is fixedly connected with four groups of U-shaped blocks (7), the number of each group of U-shaped blocks (7) is two, the inner side of the U-shaped blocks (7) is provided with a groove (8), the inner side of each group of U-shaped blocks (7) is slidably connected to a limit plate (9), the outer side of the limit plate (9) is fixedly connected with two card beads (10), the outer side of the movable seat (4) is fixedly connected with a rack 1 (6), the inner side of the working box (1) is slidably connected with four movable blocks (11), the outer side of the movable block (11) is fixedly connected with a rack 2 (12), and the inner side of the movable block (11) is provided with a sliding hole (13).

2. The film-wrapped wire film-wrapped square-pressed integrated molding device according to claim 1, characterized in that: The outer side of the movable seat (4) is slidably connected to the inner side of the slide groove (3), and the outer side of the rack 1 (6) is in contact with the outer side of the rack 2 (12).

3. The film-wrapped wire film-wrapped square-pressed integrally formed rotating device according to claim 2, characterized in that: The outer side of the limiting plate (9) is slidably connected to the inner side of the sliding hole (13), and the outer side of the clamping bead (10) is clamped to the inner side of the groove (8).

4. The film-wrapped wire film-wrapped square-pressed integrated molding device according to claim 1, characterized in that: The roller changing assembly comprises a mounting seat (18), a square hole (16) is provided inside the turntable (15), and the outer side of the mounting seat (18) is slidably connected to the inner side of the turntable (15) through the square hole (16).

5. The film-wrapped wire film-wrapped square-pressed integrally formed rotating device according to claim 4, characterized in that: One end of the mounting seat (18) is rotatably connected to a film winding roller (17), and the interior of the mounting seat (18) is fixedly connected to a spring (19).

6. The film-wrapped wire film-wrapped square-pressed integrally formed rotating device according to claim 5, characterized in that: One end of the spring (19) is fixedly connected to a blocking block (20), and the interior of the mounting seat (18) is slidably connected to two clamping blocks (21).

7. The film-wrapped wire film-wrapped square-pressed integrally formed rotating device according to claim 6, characterized in that: The outer side of the blocking block (20) is fitted with the outer side of the clamping block (21), and the outer side of the mounting seat (18) is slidably connected to a locking block (23). A combination hole (24) is provided inside the locking block (23), and two clamping holes (25) are provided on the inner wall of the combination hole (24).

8. The film-wrapped wire film-wrapped square-pressed integrally formed rotating device according to claim 7, characterized in that: The outer side of the clamping block (21) is engaged with the inner side of the clamping hole (25), and the other end of the mounting seat (18) is provided with an unlocking hole (22).

Images