Conductive foam heating jig with high heating efficiency
Through the clamping and lifting component design of the first movable frame and the second movable frame, the problems of low heating efficiency and cumbersome fixing of the existing conductive foam heating jig are solved, and efficient heating and convenient operation are achieved.
Patent Information
- Application Number
- CN202422820063.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-15
- Publication Date
- 2025-09-23
- Estimated Expiration
- 2034-11-15
AI Technical Summary
During the heating process, the existing conductive foam heating fixture only heats from both ends, resulting in low heating efficiency and a cumbersome and time-consuming fixing process.
The first movable frame and the second movable frame are clamped on the upper and lower sides to increase the contact area between the conductive foam and the heating plate, and the lifting component and the sealing component are used to improve the contact stability and heat retention efficiency. The resistance heating wire is used for heating and the heat is blocked by the thermal insulation box.
The heating efficiency of the conductive foam is improved, the escape of hot air is reduced, the fixing process is simplified, and the production efficiency is improved.
Smart Images

Figure CN223379325U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of conductive foam production, in particular to a conductive foam heating fixture with high heating efficiency. Background Art
[0002] Conductive foam refers to a flame-retardant sponge wrapped with conductive cloth. After a series of treatments, it has good surface conductivity and can be easily fixed to the device to be shielded with adhesive tape.
[0003] In the production process of conductive foam, the conductive cloth needs to be bonded to the foam. Usually, conductive glue is applied between the foam and the conductive cloth, and then the foam and the conductive cloth are squeezed to bond them together. If only extrusion bonding is used, the foam and the conductive cloth are easily separated. Furthermore, conductive glue with hot melt properties is used for bonding, and then the conductive foam after extrusion bonding is heated to enhance the bonding effect of the conductive glue.
[0004] A search revealed a Chinese patent application for a conductive foam heating jig with high heating efficiency (authorization publication number CN218227923U). The jig comprises a placement plate for placing conductive foam and a heating device disposed on the bottom surface of the placement plate for heating the conductive foam. The heating device comprises a heating plate and at least one heating block disposed on the top surface of the heating plate. The placement plate is provided with a heating port for the heating block to pass through and directly contact the conductive foam. The bottom surface of the placement plate contacts the top surface of the heating plate, and at least one sink is disposed in the area where the bottom surface of the placement plate contacts the top surface of the heating plate. When the conductive foam is placed on top of the placement plate, the heating port is located on the left and right sides of the conductive foam. Each sidewall on the left and right sides of the conductive foam contacts a heating block. This patented technology can improve the heating efficiency of the conductive foam by the heating device, thereby saving energy and working time.
[0005] However, the above device still has some shortcomings in actual use. The most obvious one is that in the above solution, the heating plate is fixed to the bottom of the placement plate, and the heating block only contacts the two ends of the conductive foam and heats the conductive foam from both ends. There is no way to heat the conductive foam from the bottom, and the one-sided heating method reduces the heating efficiency. When fixing the heating plate, multiple screws need to be tightened, which delays a lot of production time. Utility Model Content
[0006] In view of the above problems existing in the prior art, the main purpose of the present invention is to provide a conductive foam heating fixture with high heating efficiency.
[0007] The technical solution of the present utility model is as follows: a conductive foam heating jig with high heating efficiency, comprising a heating jig table, both ends of the top of the heating jig table are fixedly connected to fixed brackets, a first movable frame is slidably connected to the top of the heating jig table and located between the two fixed brackets, a second movable frame is fixedly installed between the two fixed brackets and below the first movable frame, conductive foam is arranged between the first movable frame and the second movable frame, a sealing component is arranged inside the first movable frame, and a lifting component is arranged inside the fixed bracket.
[0008] By adopting the above technical solution, the contact area between the conductive foam and the heating plate can be increased by clamping the first movable frame and the second movable frame on the upper and lower surfaces, and the heating plate can fully contact the side of the conductive foam, thereby improving the heating efficiency of the conductive foam.
[0009] As a preferred embodiment, the lifting assembly includes a screw rotatably connected to the inside of one of the fixed brackets, a fixed rod fixedly connected to the inside of the other fixed bracket, a threaded block threadedly connected to the outside of the screw, and a slider slidably connected to the outside of the fixed rod.
[0010] By adopting the above technical solution, the rotation of the screw rod can drive the threaded block to slide in one of the fixed brackets, thereby driving the entire first movable frame to move downward and cooperate with the second movable frame.
[0011] As a preferred embodiment, the sealing assembly includes a sealing frame fixedly connected to the top of the second movable frame, and a sealing groove for use with the sealing frame is provided inside the first movable frame, and the sealing groove is engaged with the sealing frame.
[0012] By adopting the above technical solution, the sealing groove and the sealing frame are used in conjunction with each other, which can reduce the escape of heat from the gap between the first movable frame and the second movable frame, thereby being able to retain most of the heat around the conductive foam.
[0013] As a preferred embodiment, a heating component is provided inside the first movable frame and the second movable frame, and the heating component includes a heat insulation box fixedly connected to the inside of the first movable frame and the second movable frame, and a heating plate is fixedly installed inside the heat insulation box, and resistance heating wires are fixedly installed at equal distances inside the heating plate.
[0014] By adopting the above technical solution, the resistance heating wire can be turned on to generate heat, thereby heating both sides of the conductive foam, and the heat insulation box can block the heat generated by the heating plate.
[0015] As a preferred embodiment, the threaded block and the sliding block are fixedly connected to two sides of the first movable frame respectively.
[0016] By adopting the above technical solution and arranging the threaded block and the sliding block, the purpose of lifting the first movable frame can be achieved.
[0017] As a preferred embodiment, two of the heat insulation box and heating plates are provided, and the adjacent sides of the first movable frame and the second movable frame are pressed against each other.
[0018] By adopting the above technical solution, the escape of hot air can be avoided by the tight state.
[0019] As a preferred embodiment, the top end of the screw rod extends to the outside of the fixed bracket and is fixedly connected to the handle.
[0020] By adopting the above technical solution and using the turning handle, the screw rod can be rotated easily.
[0021] As a preferred embodiment, a controller is fixedly installed on the outer side of the heating jig table, and the resistance heating wire is electrically connected to the controller.
[0022] By adopting the above technical solution and setting the controller, the resistance heating wire can be controlled to start and stop.
[0023] Compared with the prior art, the advantages and positive effects of the present invention are:
[0024] 1. In the present invention, the first movable frame and the second movable frame are clamped on the upper and lower surfaces, so that the contact area between the conductive foam and the heating plate can be increased, and the heating plate can fully contact the side of the conductive foam, thereby improving the heating efficiency of the conductive foam. When the first movable frame and the second movable frame are in a fitted state, the sealing component can be fitted more tightly, which can prevent the escape of hot air during the heating process, thereby improving the heating efficiency of the conductive foam.
[0025] 2. In the present invention, the rotation of the screw can drive the threaded block to slide in one of the fixed brackets, and the setting of the fixed rod and the slider can improve the stability of the first movable frame during the movement and reduce its shaking phenomenon, thereby driving the entire first movable frame to move downward and cooperate with the second movable frame. During the loading process of the conductive foam, it is only necessary to reverse the screw without tightening multiple screws. The use method is more convenient, thereby improving the production efficiency of the conductive foam. BRIEF DESCRIPTION OF THE DRAWINGS
[0026] Figure 1 The utility model provides an overall three-dimensional diagram of a conductive foam heating fixture with high heating efficiency;
[0027] Figure 2 The utility model provides a bottom view of a conductive foam heating fixture with high heating efficiency;
[0028] Figure 3 The utility model provides a schematic diagram of the heating component structure of a conductive foam heating fixture with high heating efficiency.
[0029] Legend: 1. Heating jig table; 2. Controller; 3. Fixed bracket; 4. Turning handle; 5. First movable frame; 6. Second movable frame; 7. Heat insulation box; 8. Fixed rod; 9. Slider; 10. Screw; 11. Threaded block; 12. Sealing groove; 13. Sealing frame; 14. Heating plate; 15. Resistance heating wire. DETAILED DESCRIPTION
[0030] The technical solutions in the embodiments of the present application will be clearly and completely described below in conjunction with the drawings in the embodiments of the present application. Obviously, the described embodiments are only part of the embodiments of the present application, not all of the embodiments. Based on the embodiments in the present application, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of this application.
[0031] Reference Figure 1-3 The cam 3 is fixed on the top of the heating plate 1 and is fixed with a bracket 3. The cam 3 is fixed on the top of the heating plate 1 and is fixed with a bracket 3. The cam 3 is fixed on the top of the heating plate 1 and is fixed with a bracket 3. The cam 3 is fixed on the top of the heating plate 1 and is fixed with a bracket 3. The cam 3 is fixed on the bottom of the heating plate 1 and is fixed with a bracket 3. The cam 3 is fixed on the bottom of the heating plate 1 and is fixed with a bracket 3.
[0032] Reference Figure 1The lifting assembly includes a screw 10 rotatably connected to the inside of one of the fixed brackets 3, and the inside of the other fixed bracket 3 is fixedly connected to a fixed rod 8. The outer side of the screw 10 is threadedly connected to a threaded block 11, and the outer side of the fixed rod 8 is slidably connected to a slider 9. Through the rotation of the screw 10, the threaded block 11 can be driven to slide in one of the fixed brackets 3. The setting of the fixed rod 8 and the slider 9 can improve the stability of the first movable frame 5 during movement and reduce its shaking phenomenon, thereby driving the entire first movable frame 5 to move downward and cooperate with the second movable frame 6. During the loading process of the conductive foam, it is only necessary to reverse the screw 10, and there is no need to tighten multiple screws. The use method is more convenient, which can improve the production efficiency of the conductive foam.
[0033] Reference Figure 2 The sealing assembly includes a sealing frame 13 fixedly connected to the top of the second movable frame 6. A sealing groove 12 is opened inside the first movable frame 5 to cooperate with the sealing frame 13. The sealing groove 12 is engaged with the sealing frame 13. Through the cooperation of the sealing groove 12 and the sealing frame 13, the heat can be reduced from escaping from the gap between the first movable frame 5 and the second movable frame 6, and most of the heat can be retained around the conductive foam, thereby improving the heating efficiency of the conductive foam.
[0034] Reference Figure 3 A heating component is provided inside the first movable frame 5 and the second movable frame 6. The heating component includes a heat-insulating box 7 fixedly connected to the first movable frame 5 and the second movable frame 6. A heating plate 14 is fixedly installed inside the heat-insulating box 7. Resistance heating wires 15 are fixedly installed at equal intervals inside the heating plate 14. By turning on the resistance heating wires 15, the resistance heating wires 15 can generate heat, and thereby heat both sides of the conductive foam. The heat-insulating box 7 can block the heat generated by the heating plate 14, thereby reducing the impact of high temperature on the second movable frame 6.
[0035] Reference Figure 3 The threaded block 11 and the slider 9 are fixedly connected to both sides of the first movable frame 5 respectively. There are two heat insulation boxes 7 and heating plates 14. The first movable frame 5 and the second movable frame 6 are close to each other on one side. The tight state can prevent hot air from escaping.
[0036] Reference Figure 2 The top end of the screw rod 10 extends to the outside of the fixed bracket 3 and is fixedly connected to the turning handle 4. The turning handle 4 is used to facilitate the rotation of the screw rod 10.
[0037] Reference Figure 1 A controller 2 is fixedly installed on the outside of the heating jig table 1, and the resistance heating wire 15 is electrically connected to the controller 2. Through the setting of the controller 2, the resistance heating wire 15 can be controlled to start and stop.
[0038] Working principle: First, when heating the conductive foam, the conductive foam can be placed on the heating plate 14 in the second movable frame 6. Then, the handle 4 is turned. Through the rotation of the screw 10, the threaded block 11 can be driven to slide in one of the fixed brackets 3, thereby driving the entire first movable frame 5 to move downward and cooperate with the second movable frame 6. During the loading process of the conductive foam, it is only necessary to reverse the screw 10, and there is no need to tighten multiple screws, which is more convenient to use. The first movable frame 5 and the second movable frame 6 are clamped on both sides, which can increase the contact area between the conductive foam and the heating plate 14, and the heating plate 14 can fully contact the side of the conductive foam, thereby improving the heating efficiency of the conductive foam.
[0039] When the first movable frame 5 and the second movable frame 6 are in a fitted state, the sealing groove 12 and the sealing frame 13 will fit more tightly, which can reduce the escape of heat from the gap between the first movable frame 5 and the second movable frame 6, and thus most of the heat can be retained around the conductive foam, thereby improving the heating efficiency of the conductive foam. Finally, the resistance heating wire 15 can be turned on by the controller 2, so that the heating plate 14 can generate heat, and thereby heat both sides of the conductive foam, and the heat insulation box 7 can block the heat generated by the heating plate 14, which can reduce the impact of high temperature on the second movable frame 6.
[0040] In the description of the present invention, it should be noted that, unless otherwise clearly specified and limited, the terms "installed", "provided with", "connected", etc. should be understood in a broad sense. For example, "connection" can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection or an indirect connection through an intermediate medium, or it can be a connection between the internal parts of two components. For ordinary technicians in this field, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances.
[0041] The above are only preferred embodiments of the present application and are not intended to limit the present application. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present application should be included in the scope of protection of the present application.
Claims
1. A conductive foam heating jig with high heating efficiency, comprising a heating jig table (1), characterized in that: Both ends of the top of the heating jig table (1) are fixedly connected to fixed brackets (3); a first movable frame (5) is slidably connected to the top of the heating jig table (1) and located between the two fixed brackets (3); a second movable frame (6) is fixedly installed between the two fixed brackets (3) and located below the first movable frame (5); conductive foam is provided between the first movable frame (5) and the second movable frame (6); a sealing component is provided inside the first movable frame (5); and a lifting component is provided inside the fixed bracket (3).
2. A conductive foam heating fixture with high heating efficiency according to claim 1, characterized in that: The lifting assembly comprises a screw rod (10) rotatably connected to the interior of one of the fixed brackets (3); a fixed rod (8) is fixedly connected to the interior of the other fixed bracket (3); a threaded block (11) is threadedly connected to the outer side of the screw rod (10); and a slider (9) is slidably connected to the outer side of the fixed rod (8).
3. The conductive foam heating fixture with high heating efficiency according to claim 1, characterized in that: The sealing assembly comprises a sealing frame (13) fixedly connected to the top of the second movable frame (6); a sealing groove (12) for use with the sealing frame (13) is provided inside the first movable frame (5); and the sealing groove (12) is engaged with the sealing frame (13).
4. The conductive foam heating fixture with high heating efficiency according to claim 1, characterized in that: A heating assembly is provided inside the first movable frame (5) and the second movable frame (6), and the heating assembly includes a heat-insulating box (7) fixedly connected to the inside of the first movable frame (5) and the second movable frame (6). A heating plate (14) is fixedly installed inside the heat-insulating box (7), and resistance heating wires (15) are fixedly installed at equal intervals inside the heating plate (14).
5. The conductive foam heating fixture with high heating efficiency according to claim 2, characterized in that: The threaded block (11) and the sliding block (9) are respectively fixedly connected to two sides of the first movable frame (5).
6. The conductive foam heating fixture with high heating efficiency according to claim 4, characterized in that: The heat insulation box (7) and the heating plate (14) are both provided with two, and the first movable frame (5) and the second movable frame (6) are pressed against each other on their adjacent sides.
7. The conductive foam heating fixture with high heating efficiency according to claim 2, characterized in that: The top end of the screw rod (10) extends to the outside of the fixed bracket (3) and is fixedly connected to the turning handle (4).
8. The conductive foam heating fixture with high heating efficiency according to claim 4, characterized in that: A controller (2) is fixedly mounted on the outer side of the heating fixture table (1), and the resistance heating wire (15) is electrically connected to the controller (2).
Citation Information
Patent Citations
Conductive foam heating jig with high heating efficiency
CN218227923U