Sludge discharge structure of sedimentation tank

By introducing a buffer tank, spoiler and auger structure into the sedimentation tank, the problems of easy clogging and sludge rising of the traditional sludge discharge structure are solved, and efficient sludge discharge and sedimentation effects are achieved.

CN223381155UActive Publication Date: 2025-09-26DONGGUAN YIWANGLI ENVIRONMENTAL PROTECTION TECH CO LTD
View PDF 0 Cites 0 Cited by

Patent Information

Application Number
CN202422778221.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-14
Publication Date
2025-09-26
Estimated Expiration
2034-11-14

AI Technical Summary

Technical Problem

Traditional sludge discharge structures are prone to clogging and sludge rises, resulting in low sludge discharge efficiency and difficulty in meeting the efficient operation requirements of sedimentation tanks.

Method used

A sludge discharge structure including a buffer tank, spoilers, sedimentation baffles and auger was designed. The auger was used to actively discharge sludge, and the spoilers and sedimentation baffles were used to slow down the water flow to avoid sludge blockage and rising.

Benefits of technology

It effectively avoids sludge blockage, improves sludge discharge efficiency, reduces water agitation, and ensures efficient operation of the sedimentation tank.

✦ Generated by Eureka AI based on patent content.

Smart Images

  • Figure CN223381155U_ABST
    Figure CN223381155U_ABST
Patent Text Reader

Abstract

The utility model relates to the technical field of sludge discharge structures, in particular to a sludge discharge structure of a sedimentation tank, which comprises the sedimentation tank, a buffer tank and a sludge discharge mechanism, the buffer tank is fixedly arranged at the edge of the top of the sedimentation tank and communicated with the sedimentation tank, and the sludge discharge mechanism is fixedly arranged at the edge of the bottom of the sedimentation tank and communicated and fixed with the inside of the sedimentation tank; a plurality of mounting seats are fixedly arranged on the inner wall of the sedimentation tank, a cross rod is detachably connected between every two oppositely distributed mounting seats, a plurality of spoilers are detachably connected to each cross rod, a sedimentation chute is formed in the inner bottom of the sedimentation tank, and a plurality of spoilers are detachably connected to each cross rod. The auger is matched with the three-way pipe, so that sludge in the sedimentation tank can be continuously and actively discharged, the sludge blockage phenomenon is effectively avoided, the sludge discharging efficiency is improved, the auger adopts a tunneling type movement form, the excessive pressure of the auger can be avoided, and the sludge discharging efficiency can be guaranteed.
Need to check novelty before this filing date? Find Prior Art

Description

Technical Field

[0001] The utility model relates to the technical field of mud discharge structures, in particular to a mud discharge structure for a sedimentation tank. Background Art

[0002] Sedimentation tanks are important facilities in sewage treatment, mainly used to remove suspended matter and sediment in water. Their basic principle is to use gravity to make suspended particles settle in still water to achieve the effect of solid-liquid separation. Sedimentation tanks play an important role in urban sewage treatment, industrial wastewater treatment and water resource reuse, and help improve water quality and the efficiency of subsequent treatment. The sludge discharge structure is one of the indispensable and important components of the sedimentation tank, which is used to discharge the sludge in the sedimentation tank.

[0003] The sludge discharge structure can effectively improve the sludge discharge efficiency of the sedimentation tank and reduce the difficulty of sludge discharge, but it still has certain problems: 1) The traditional sludge discharge structure relies on pressure for automatic discharge. When the sludge blocks the sludge discharge pipe, it is extremely difficult to clean it; 2) The water flow in the sedimentation tank is turbulent during the sludge discharge process, which easily causes the settled sludge to rise; Therefore, in view of the above situation, there is an urgent need to develop a sedimentation tank sludge discharge structure to overcome the shortcomings in current practical applications and meet current needs. Utility Model Content

[0004] The purpose of the utility model is to provide a sedimentation tank mud discharge structure to solve the problems raised in the above background technology.

[0005] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a sedimentation tank mud discharge structure, comprising a sedimentation tank, a buffer tank and a mud discharge mechanism, wherein the buffer tank is fixedly arranged at the top edge of the sedimentation tank and communicates with the sedimentation tank, and the mud discharge mechanism is fixedly arranged at the bottom edge of the sedimentation tank and communicates with and is fixed to the interior of the sedimentation tank;

[0006] The inner wall of the sedimentation tank is fixed with a plurality of mounting seats, a cross bar is detachably connected between two of the mounting seats that are relatively distributed, and a plurality of spoilers are detachably connected to a single cross bar. A sedimentation chute is provided at the inner bottom of the sedimentation tank, a mud discharge chute is provided at the middle position of the bottom of the sedimentation chute, and a plurality of sedimentation baffles are embedded and installed on the inner wall of the sedimentation chute;

[0007] The mud discharge mechanism includes a tee pipe, a stroke pipe, an auger and a transmission shaft. The tee pipe is passed through one side of the sedimentation tank and is connected and fixed to the mud discharge trough of the sedimentation tank. The end of the tee pipe is detachably installed with a connected stroke pipe. The inside of the tee pipe and the stroke pipe is movably installed with an auger. One end of the auger is fixed with a transmission shaft, and the other end of the auger extends to the mud discharge trough of the sedimentation tank.

[0008] Preferably, a water inlet pipe is provided on one side of the buffer tank, and a plurality of vertically distributed deceleration baffles are provided inside the buffer tank. Specifically, the deceleration baffles can buffer the sewage entering the buffer tank to avoid excessive water flow affecting the sedimentation of impurities.

[0009] Preferably, the end of the stroke tube is sleeved with an end seal, and one end of the transmission shaft is passed through the middle position of the end seal. Specifically, the end seal can achieve a sealing effect.

[0010] Preferably, one side of the transmission shaft is provided with a screw rod parallel to it, the middle section of the screw rod is provided with a shaft seat for installation, the end of the transmission shaft is installed with a parallel coupling for connecting to the end of the screw rod, and the transmission shaft and the parallel coupling are rotatably connected. Specifically, the transmission is carried out through the set parallel coupling, and when the screw rod moves horizontally, it can cooperate with the parallel coupling to drive the transmission shaft to translate synchronously.

[0011] Preferably, a driven wheel is provided at the end position of the transmission shaft, and a motor a for driving the driven wheel and the transmission shaft to rotate is installed on one side of the driven wheel. An inner spiral sleeve is provided at the end position of the screw rod, and a motor b for driving the inner spiral sleeve to rotate is installed on one side of the inner spiral sleeve. The inner spiral sleeve is adapted to the screw rod. Specifically, the inner spiral sleeve can drive the screw rod to move horizontally when it rotates.

[0012] Preferably, a sealing disk is provided on one end of the transmission shaft adjacent to the auger. Specifically, the sealing disk can achieve a sealing effect, so that sewage and impurities are located on the side where the auger is installed.

[0013] Compared with the existing technology, the utility model provides a sedimentation tank mud discharge structure with the following beneficial effects:

[0014] The auger is equipped with a three-way pipe to continuously and actively discharge the sludge in the sedimentation tank, effectively avoiding sludge blockage and improving the sludge discharge efficiency. The auger adopts a tunneling motion to avoid excessive auger pressure and ensure sludge discharge efficiency.

[0015] The spoiler and sedimentation baffle installed in the sedimentation tank can effectively slow down the water flow, avoid large horizontal turbulence of the water flow, and thus prevent the sludge from rising. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the present invention. For those skilled in the art, other drawings can be obtained based on these drawings without inventive work.

[0017] Figure 1 This is a schematic diagram of the front structure of the utility model;

[0018] Figure 2 This is a side structural diagram of the utility model;

[0019] Figure 3 This is a side longitudinal sectional view of the sedimentation tank of the utility model;

[0020] Figure 4 This is a schematic diagram of the screw rod structure of the utility model;

[0021] Figure 5 This is a partial cross-sectional view of the sedimentation tank of the utility model.

[0022] In the figure: 10, sedimentation tank; 101, cross bar; 102, spoiler; 103, mounting seat; 104, sedimentation baffle; 105, sedimentation chute; 106, mud discharge chute; 20, buffer tank; 201, water inlet pipe; 202, deceleration baffle; 30, mud discharge mechanism; 301, tee pipe; 302, stroke pipe; 3021, end seal; 303, motor a; 3031, driven pulley; 304, auger; 305, transmission shaft; 3051, sealing disk; 3052, parallel coupling; 306, motor b; 3061, inner spiral sleeve; 307, screw; 3071, shaft seat. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] In this utility model, unless otherwise specified or limited, the terms "installed," "connected," "connect," "fixed," etc. should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium, internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on specific circumstances.

[0025] Example:

[0026] See also Figure 1-Figure 5The utility model provides a technical solution: a sedimentation tank mud discharge structure, comprising a sedimentation tank 10, a buffer tank 20 and a mud discharge mechanism 30, wherein the buffer tank 20 is fixedly arranged at the top edge of the sedimentation tank 10 and communicated with the sedimentation tank 10, and the mud discharge mechanism 30 is fixedly arranged at the bottom edge of the sedimentation tank 10 and communicated with the interior of the sedimentation tank 10 and is fixed;

[0027] The inner wall of the sedimentation tank 10 is fixed with a plurality of mounting seats 103, and a cross bar 101 is detachably connected between two of the mounting seats 103 that are relatively distributed. A plurality of spoilers 102 are detachably connected to a single cross bar 101. A sedimentation chute 105 is provided at the inner bottom of the sedimentation tank 10, and a mud discharge trough 106 is provided at the middle position of the bottom of the sedimentation chute 105. A plurality of sets of sedimentation baffles 104 are embedded and installed on the inner wall of the sedimentation chute 105.

[0028] The mud discharge mechanism 30 includes a tee pipe 301, a stroke pipe 302, an auger 304 and a transmission shaft 305. The tee pipe 301 is passed through one side of the sedimentation tank 10 and is connected and fixed to the mud discharge trough 106 of the sedimentation tank 10. The end of the tee pipe 301 is detachably installed with the connected stroke pipe 302. The auger 304 is movably installed inside the tee pipe 301 and the stroke pipe 302. One end of the auger 304 is fixed with a transmission shaft 305, and the other end of the auger 304 extends into the mud discharge trough 106 of the sedimentation tank.

[0029] Preferably, a water inlet pipe 201 is provided on one side of the buffer tank 20, and a plurality of vertically distributed deceleration baffles 202 are fixedly provided inside the buffer tank 20. Specifically, the deceleration baffles 202 can buffer the sewage entering the buffer tank 20 to avoid excessive water flow affecting the sedimentation of impurities.

[0030] Preferably, the end of the travel tube 302 is sleeved with an end seal 3021, and one end of the transmission shaft 305 is passed through the middle position of the end seal 3021. Specifically, the end seal 3021 can achieve a sealing effect.

[0031] Preferably, one side of the transmission shaft 305 is provided with a screw rod 307 parallel to it, the middle section of the screw rod 307 is provided with a shaft seat 3071 for installation, and the end of the transmission shaft 305 is installed with a parallel coupling 3052 for connecting to the end of the screw rod 307. The transmission shaft 305 and the parallel coupling 3052 are rotatably connected. Specifically, the transmission is carried out through the set parallel coupling 3052. When the screw rod 307 moves horizontally, it can cooperate with the parallel coupling 3052 to drive the transmission shaft 305 to translate synchronously.

[0032] Preferably, the end position of the transmission shaft 305 is sleeved with a driven wheel 3031, and a motor a303 for driving the driven wheel 3031 and the transmission shaft 305 to rotate is installed on one side of the driven wheel 3031. The end position of the screw rod 307 is sleeved with an inner spiral sleeve 3061, and a motor b306 for driving the inner spiral sleeve 3061 to rotate is installed on one side of the inner spiral sleeve 3061. The inner spiral sleeve 3061 is adapted to the screw rod 307. Specifically, when the inner spiral sleeve 3061 rotates, it can drive the screw rod 307 to move horizontally.

[0033] Preferably, a sealing disk 3051 is sleeved on one end of the transmission shaft 305 adjacent to the auger 304 . Specifically, the sealing disk 3051 can achieve a sealing effect, so that sewage and impurities are located on the side where the auger 304 is installed.

[0034] Working principle: External sewage is introduced into the buffer tank 20 through the water inlet pipe 201, and then flows into the sedimentation tank 10. After the sewage stands in the sedimentation tank 10 for a period of time, the sludge in the sewage will settle to the bottom of the sedimentation tank 10. When the sludge needs to be discharged, the mud discharge port of the tee pipe 301 is opened, and then the motor a303 is started. The motor a303 cooperates with the driven wheel 3031 to drive the transmission shaft 305 to rotate, and then drives the auger 304 to rotate. The auger 304 drives the sludge in the mud discharge trough 106 to be transported into the tee pipe 302, and finally discharged through the mud discharge port of the tee pipe 301. During the mud discharge process, the motor b306 is started, and the inner spiral sleeve 3061 is cooperated to drive the screw 307 to move horizontally toward the sedimentation tank 10, and the parallel coupling 3052 is cooperated to drive the transmission shaft 305 and the auger 304 toward the sedimentation tank. 10 direction horizontal movement, so that the auger 304 gradually digs into the mud discharge trough 106, and gradually discharges the silt deposited inside it, ensuring the mud discharge efficiency and avoiding the auger 304 from getting stuck. A shaft key is provided on the drive shaft 305, and the drive shaft 305 is passed through the driven wheel 3031 and can slide horizontally. Due to the presence of the shaft key, the driven wheel 3031 can drive the drive shaft 305 to rotate when it rotates. It should be noted here that when the sewage flows through the deceleration baffle 202, the fan-shaped staggered deceleration baffle 202 can effectively slow down the flow rate of the sewage and spread it in a fan shape into the sedimentation tank 10. When the sewage flows through the spoiler 102, the curling structure on both sides thereof can slow down the water flow and form a vortex, avoiding water surface agitation, and can effectively promote sludge sedimentation. The sedimentation chute 105 can guide the sludge into the mud discharge trough 106 in the middle.

[0035] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a..." does not exclude the presence of additional identical elements in the process, method, article, or device comprising the element.

Claims

1. A sedimentation tank mud discharge structure, characterized by: The invention comprises a sedimentation tank (10), a buffer tank (20) and a mud discharge mechanism (30), wherein the buffer tank (20) is fixedly arranged at the top edge of the sedimentation tank (10) and communicated with the sedimentation tank (10), and the mud discharge mechanism (30) is fixedly arranged at the bottom edge of the sedimentation tank (10), communicated with the interior of the sedimentation tank (10) and fixed; The inner wall of the sedimentation tank (10) is fixedly provided with a plurality of mounting seats (103), a cross bar (101) is detachably connected between two of the mounting seats (103) that are relatively distributed, and a plurality of spoilers (102) are detachably connected to a single cross bar (101), a sedimentation chute (105) is provided at the inner bottom of the sedimentation tank (10), a mud discharge trough (106) is provided at the middle position of the bottom of the sedimentation chute (105), and a plurality of sedimentation baffles (104) are embedded and installed on the inner wall of the sedimentation chute (105); The mud discharge mechanism (30) comprises a three-way pipe (301), a stroke pipe (302), an auger (304) and a transmission shaft (305). The three-way pipe (301) is arranged on one side of the sedimentation tank (10) and is connected to and fixed with the mud discharge trough (106) of the sedimentation tank (10). The end of the three-way pipe (301) is detachably mounted with the connected stroke pipe (302). The inside of the three-way pipe (301) and the stroke pipe (302) is movably mounted with the auger (304). One end of the auger (304) is fixed with the transmission shaft (305), and the other end of the auger (304) extends into the mud discharge trough (106) of the sedimentation tank.

2. A sedimentation tank mud discharge structure according to claim 1, characterized in that: A water inlet pipe (201) is provided on one side of the buffer tank (20), and a plurality of groups of vertically distributed deceleration baffles (202) are fixedly provided inside the buffer tank (20).

3. A sedimentation tank mud discharge structure according to claim 1, characterized in that: The end of the travel tube (302) is sleeved with an end seal (3021), and one end of the transmission shaft (305) is passed through the middle position of the end seal (3021).

4. A sedimentation tank mud discharge structure according to claim 1, characterized in that: A screw rod (307) parallel to the transmission shaft (305) is provided on one side thereof, a shaft seat (3071) for installation is sleeved on the middle section of the screw rod (307), and a parallel coupling (3052) for connection with the end of the screw rod (307) is installed at the end of the transmission shaft (305), and the transmission shaft (305) and the parallel coupling (3052) are rotatably connected.

5. A sedimentation tank mud discharge structure according to claim 4, characterized in that: The end position of the transmission shaft (305) is sleeved with a driven wheel (3031), and a motor a (303) for driving the driven wheel (3031) and the transmission shaft (305) to rotate is installed on one side of the driven wheel (3031). The end position of the screw rod (307) is sleeved with an inner spiral sleeve (3061), and a motor b (306) for driving the inner spiral sleeve (3061) to rotate is installed on one side of the inner spiral sleeve (3061). The inner spiral sleeve (3061) is adapted to the screw rod (307).

6. A sedimentation tank mud discharge structure according to claim 1, characterized in that: A sealing disc (3051) is sleeved on one end of the transmission shaft (305) adjacent to the auger (304).