Separation device based on fucoidin processing

By designing a fucoidan separation device with a displacement and lifting mechanism, the problem of low efficiency caused by shutdown for cleaning after separation is solved, and efficient separation and cleaning without shutdown is achieved.

CN223381161UActive Publication Date: 2025-09-26WEIHAI YUWANG GRP MARINE BIOLOGICAL ENGCO
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Patent Information

Application Number
CN202422843679.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-11-21
Publication Date
2025-09-26
Estimated Expiration
2034-11-21

AI Technical Summary

Technical Problem

The existing fucoidan separation device needs to be shut down for cleaning after separation, resulting in low separation efficiency.

Method used

A separation device including an outer box, a separation barrel, a filter screen, a feed pipe, a slag discharge pipe, a liquid discharge pipe and a transposition mechanism is designed. The separation barrel can be cleaned without stopping through the transposition mechanism and the lifting mechanism, and continuous operation is achieved by combining the compaction and stirring mechanisms.

Benefits of technology

The fucoidan can be cleaned and separated without stopping the machine, thereby improving the separation efficiency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of separating devices, and discloses a separating device based on fucoidin processing, which comprises an outer box, four separating barrels are fixedly connected to the bottom surface of the inner wall of the outer box, filter screens are fixedly connected to the inner walls of the lower ends of the four separating barrels, and four feeding pipes and four deslagging pipes are fixedly connected to the side wall of the outer box. The bottom face of the outer box is fixedly connected with four liquid discharging pipes, the four feeding pipes, the four slag discharging pipes and the four liquid discharging pipes are matched with the four separating barrels correspondingly, the feeding pipes are located above the separating barrels, the slag discharging pipes are located above the filter screen, the liquid discharging pipes are located below the filter screen, the bottom face of the outer wall of the outer box is connected with a transposition mechanism, and the transposition mechanism is connected with a rotating shaft. The output end of the transposition mechanism penetrates through the outer wall of the outer box to the interior of the outer box. According to the separation device based on fucoidin processing, when a user carries out solid-liquid separation on fucoidin through the separation barrels, operation can be carried out through the four separation barrels respectively, so that the whole device can be cleaned without shutdown, and the separation efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of separation devices, in particular to a separation device based on fucoidan processing. Background Art

[0002] Fucoidan processing refers to the process of extracting fucoidan from marine plants such as brown algae and subjecting it to a series of treatments to increase its purity, improve its functionality, or develop new products. Separation equipment is a key piece of equipment in fucoidan processing, used to remove impurities from the extract and purify the fucoidan.

[0003] The patent with the current announcement number CN218430128U discloses a linkage stirring separation tank for fucoidan processing, including a separation box, the top of the separation box is fixedly connected to the box cover by bolts, the top of the box cover is welded to a support plate, the bottom of the separation box is welded to a support frame, the bottom of the separation box is connected to a liquid outlet pipe, the inner wall of the separation box is rotatably connected to the separation tank, the surface of the separation tank is fixedly connected to a rotating assembly, and the bottom of the box cover is respectively provided with an extrusion assembly and a stirring assembly, the rotating assembly includes a motor, a rotating rod, a gear and a gear plate, the top of the motor is fixedly connected to the bottom of the support plate, and the output end of the motor is connected to one end of the rotating rod. The separation tank solves the problem that the existing fucoidan extraction device is usually not equipped with a stirring and extrusion structure, which makes the separation device low in efficiency, and the extraction of fucoidan separated from brown algae is not sufficient, which is inconvenient for people to use.

[0004] However, the above separation tank still has the following problems during actual use:

[0005] When the separation tank is stirring and separating fucoidan, it mainly separates the pure liquid of fucoidan from some impurities such as proteins, polyphenols, pigments, salts, etc. in the pure liquid. However, after the separation, the machine needs to be stopped to remove the separated impurities and clean the inside of the separation tank. The machine must be stopped during the cleaning period, which leads to low separation efficiency of fucoidan. Utility Model Content

[0006] In view of the shortcomings of the existing technology, the utility model provides a separation device based on fucoidan processing to solve the problem that the separation barrel needs to be shut down when cleaning the fucoidan after separation, resulting in low fucoidan separation efficiency.

[0007] To achieve the above-mentioned objectives, the present invention provides the following technical solutions: a separation device based on fucoidan processing, comprising an outer box, four separation barrels fixedly connected to the bottom surface of the inner wall of the outer box, filter screens fixedly connected to the inner walls of the lower ends of the four separation barrels, four feed pipes and four slag discharge pipes fixedly connected to the side walls of the outer box, four liquid discharge pipes fixedly connected to the bottom surface of the outer box, the four feed pipes, four slag discharge pipes and four liquid discharge pipes are matched with the four separation barrels respectively, and the feed pipe is located above the separation barrel, the slag discharge pipe is located above the filter screen, and the liquid discharge pipe is located below the filter screen, the bottom surface of the outer wall of the outer box is connected to a transposition mechanism, the output end of the transposition mechanism passes through the outer wall of the outer box to the interior of the outer box, and is connected to a lifting mechanism, the output end of the lifting mechanism is connected to a compacting mechanism and three stirring mechanisms, and the compacting mechanism and the three stirring mechanisms are respectively located in the four separation barrels.

[0008] Furthermore, the shifting mechanism includes a rotating motor and a support plate, the outer wall of the rotating motor is fixedly connected to the bottom surface of the outer wall of the outer box, the output shaft of the rotating motor passes through the outer wall of the outer box to the interior of the outer box, and is fixedly connected to the bottom surface of the support plate, and the upper surface of the support plate is connected to the lifting mechanism.

[0009] Furthermore, the lifting mechanism includes a lifting hydraulic rod and a cross connecting plate. The outer wall of the lifting hydraulic rod is fixedly connected to the upper surface of the support plate, the output end of the lifting hydraulic rod is fixedly connected to the middle part of the cross connecting plate, and the four ends of the cross connecting plate are respectively connected to the compacting mechanism and the three stirring mechanisms.

[0010] Furthermore, the compaction mechanism includes a compaction hydraulic rod and a compaction plate. The outer wall of the compaction hydraulic rod is fixedly connected to one end of the cross connecting plate. The output end of the compaction hydraulic rod passes through the cross connecting plate and is fixedly connected to the upper surface of the compaction plate. The side wall of the compaction plate is slidingly connected to the inner wall of the separation barrel, and the bottom surface of the compaction plate is against the upper surface of the filter.

[0011] Furthermore, a shielding plate is fixedly connected to the middle of the inner wall of the outer box, and a lower embedding groove is provided on the upper surface of the shielding plate. The bottom surface of the shielding plate is fixedly connected to the upper surfaces of the four separation barrels. The shielding plate is located below the four feed pipes, and the lower embedding groove matches the compacting plate, and the outer wall of the compacting plate is slidably connected to the inner wall of the lower embedding groove.

[0012] Furthermore, the three stirring mechanisms each include a stirring motor and a stirring rod. The outer walls of the three stirring motors are respectively fixedly connected to the other three ends of the cross connecting plate away from the compacting hydraulic rod. The output shaft of the stirring motor is fixedly connected to the upper end of the stirring rod. The lower end of the stirring rod passes through the cross connecting plate to the separation barrel, and the stirring rod is located above the filter.

[0013] Furthermore, four observation ports are opened through the upper surface of the outer box, and four observation windows are fastened to the upper surface of the outer box by a plurality of bolts. The four observation windows are respectively matched and aligned with the four observation ports, and are also matched and aligned with the four separation barrels.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] This separation device based on fucoidan processing can operate the four separation barrels separately when the user is performing solid-liquid separation of fucoidan through the separation barrels, so that the entire equipment can be cleaned without stopping the machine, and the separation efficiency is high. A reversing mechanism is provided on the outside of the outer box, and the compacting mechanism and the stirring mechanism are connected through the reversing mechanism and the lifting mechanism. After the processing of one of the separation barrels is completed, the compacting mechanism and the stirring mechanism can be swapped, and the fucoidan in this separation barrel can be squeezed to accelerate liquid separation, while not affecting the stirring and separation of the fucoidan in the other three separation barrels. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 This is a schematic diagram of the overall appearance of the utility model;

[0017] Figure 2 This is a schematic diagram of the internal structure of the outer box of the utility model;

[0018] Figure 3 For this utility model Figure 2 Exploded diagram of each component;

[0019] Figure 4 For this utility model Figure 3 A schematic diagram of each component from another perspective;

[0020] Figure 5 This is a detailed connection diagram of the separation barrel, the transposition mechanism, the lifting mechanism and other components of the utility model;

[0021] Figure 6 For this utility model Figure 5 A schematic diagram of each component from another perspective;

[0022] Figure 7 This is a detailed connection diagram of the slag discharge pipe, separation barrel and filter screen of the utility model.

[0023] In the figure: 1. Outer box; 2. Feed pipe; 3. Slag discharge pipe; 4. Observation window; 5. Rotating motor; 6. Cross connecting plate; 7. Stirring motor; 8. Stirring rod; 9. Shielding plate; 10. Compacting hydraulic rod; 11. Separation barrel; 12. Filter screen; 13. Drain pipe; 14. Support plate; 15. Lifting hydraulic rod; 16. Compacting plate; 101. Observation port; 901. Lower embedded groove. DETAILED DESCRIPTION

[0024] The technical solutions in the embodiments of the present invention will be clearly and completely described below in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all the embodiments.

[0025] See also Figure 1-Figure 7 , a separation device based on fucoidan processing, includes an outer box 1, the bottom surface of the inner wall of the outer box 1 is fixedly connected to four separation barrels 11, the inner walls of the lower ends of the four separation barrels 11 are fixedly connected to the side walls of the outer box 1, and four feed pipes 2 and four slag discharge pipes 3 are fixedly connected to the bottom surface of the outer box 1. The four feed pipes 2, four slag discharge pipes 3 and four drainage pipes 13 are respectively matched with the four separation barrels 11, and the feed pipe 2 is located above the separation barrel 11, the slag discharge pipe 3 is located above the filter screen 12, and the drainage pipe 13 is located below the filter screen 12. The bottom surface of the outer wall of the outer box 1 is connected to a transposition mechanism, the output end of the transposition mechanism passes through the outer wall of the outer box 1 to the interior of the outer box 1, and is connected to a lifting mechanism. The output end of the lifting mechanism is connected to a compacting mechanism and three stirring mechanisms, and the compacting mechanism and the three stirring mechanisms are respectively located in the four separation barrels 11.

[0026] The separation device based on fucoidan processing in the present invention is similar in structure to the existing separation device based on fucoidan processing, such as the linkage stirring separation tank for fucoidan processing disclosed in the patent with announcement number CN218430128U. Figures 1 to 7 As shown, the separation device based on fucoidan processing in the present invention can be used according to the following steps:

[0027] 1. First, connect the four feed pipes 2 to the external storage equipment, and connect the four discharge pipes 13 to the pipelines flowing to the external liquid storage equipment, and then transport them to the three separation barrels 11 respectively through the external delivery pump.

[0028] 2. Then, the three stirring mechanisms inside the outer box 1 are activated by an external controller. After the three stirring mechanisms are activated, the fucoidan in the three separation barrels 11 can be stirred simultaneously and separately. During the stirring process, the liquid fucoidan will pass through the filter 12 and be discharged from the drain pipe 13.

[0029] 3. When the filtration and separation of the fucoidan in one of the separation barrels 11 is completed, the three stirring mechanisms are stopped and the lifting mechanism is started at the same time.

[0030] 4. When the lifting mechanism is started, the three stirring mechanisms and one compacting mechanism are lifted upward from the inside of the four separation barrels 11, and then the reversing mechanism is started.

[0031] 5. After the reversing mechanism is started, the three stirring mechanisms and one compacting mechanism will be rotated 90 degrees in one direction, so that the compacting mechanism can be located above one of the separation barrels 11 that has been stirred.

[0032] 6. Then, the external controller controls the lifting mechanism to descend, the three stirring mechanisms to start, and the compacting mechanism to start, and new fucoidan is introduced into the remaining separation barrel 11 through the feed pipe 2.

[0033] 7. As the lifting mechanism and the compacting mechanism descend, the compacting mechanism will press the previously stirred and filtered fucoidan downward toward the filter 12 , allowing the remaining fucoidan liquid to flow out of the filter 12 again and be discharged from the drain pipe 13 .

[0034] 8. When the lifting mechanism descends and the three stirring mechanisms are started, the three stirring mechanisms will stir the fucoidan in the three separation barrels 11 again.

[0035] 9. After the compaction is completed, the compaction mechanism rises independently. At this time, the valve of the slag discharge pipe 3 on the side of the separation barrel 11 where the fucoidan inside has been compacted is opened. Then the filtered residue is cleaned out, and the separation barrel 11 is cleaned from the slag discharge pipe 3 (at the same time, the outlet of the drain pipe 13 can be connected to the external sewage pipe. Here, a three-way pipe and valve can be used for control. This is a very mature technology, so it will not be described in detail here).

[0036] 10. While one separation barrel 11 is being cleaned, another separation barrel 11 is still in the process of stirring and filtering. When the cleaning of the separation barrel 11 is completed, the valve of the slag discharge pipe 3 is closed, and then the above steps are repeated to compact and clean the next separation barrel 11. Through the above steps, when performing solid-liquid separation of fucoidan, operations can be performed separately through the four separation barrels 11, so that the entire equipment can be cleaned without stopping, and the separation efficiency is high.

[0037] Special mention should be made here:

[0038] 1. The external material storage device, external delivery pump, external liquid storage device and external controller are all existing technologies and therefore will not be described in detail here.

[0039] 2. The three stirring mechanisms, four separation barrels 11, etc. mentioned above and subsequently are used for the convenience of description and are not limited to three or four. In actual applications, the number can be adjusted according to actual conditions, and the three stirring mechanisms and one compacting mechanism can also be adjusted to two stirring mechanisms and two compacting mechanisms according to actual conditions. There is no specific limitation.

[0040] like Figure 2-Figure 6 As shown, the shifting mechanism includes a rotating motor 5 and a support plate 14. The outer wall of the rotating motor 5 is fixedly connected to the bottom surface of the outer wall of the outer box 1. The output shaft of the rotating motor 5 passes through the outer wall of the outer box 1 to the interior of the outer box 1 and is fixedly connected to the bottom surface of the support plate 14. The upper surface of the support plate 14 is connected to the lifting mechanism.

[0041] More specifically, when it is necessary to control the position change of the compacting mechanism and the stirring mechanism, it is only necessary to turn on the rotating motor 5. After the rotating motor 5 is started, the output end can rotate the support disk 14, thereby rotating the lifting mechanism connected to the support disk 14.

[0042] like Figure 2-Figure 6 As shown, the lifting mechanism includes a lifting hydraulic rod 15 and a cross connecting plate 6. The outer wall of the lifting hydraulic rod 15 is fixedly connected to the upper surface of the support plate 14, the output end of the lifting hydraulic rod 15 is fixedly connected to the middle part of the cross connecting plate 6, and the four ends of the cross connecting plate 6 are respectively connected to the compacting mechanism and the three stirring mechanisms.

[0043] More specifically, when it is necessary to control the lifting and lowering of the compacting mechanism and the mixing mechanism, it is only necessary to turn on the lifting hydraulic rod 15. After the lifting hydraulic rod 15 is started, the lifting of the output end can bring the cross connecting plate 6 up and down, thereby bringing the compacting mechanism and the three mixing mechanisms connected to the cross connecting plate 6 up and down.

[0044] like Figure 2-Figure 6 As shown, the compacting mechanism includes a compacting hydraulic rod 10 and a compacting plate 16. The outer wall of the compacting hydraulic rod 10 is fixedly connected to one end of the cross connecting plate 6. The output end of the compacting hydraulic rod 10 passes through the cross connecting plate 6 and is fixedly connected to the upper surface of the compacting plate 16. The side wall of the compacting plate 16 is slidably connected to the inner wall of the separation barrel 11, and the bottom surface of the compacting plate 16 is against the upper surface of the filter screen 12.

[0045] More specifically, when the fucoidan inside the separation barrel 11 needs to be compacted, it is only necessary to start the compacting hydraulic rod 10. After the compacting hydraulic rod 10 is started, the output end pushes the compacting plate 16 down, and then the fucoidan can be pressed onto the filter 12 from the top of the separation barrel 11, so that the squeezed fucoidan liquid is discharged along the filter 12.

[0046] like Figure 2-Figure 6 As shown, a baffle plate 9 is fixedly connected to the middle of the inner wall of the outer box 1, and a lower embedding groove 901 is provided on the upper surface of the baffle plate 9. The bottom surface of the baffle plate 9 is fixedly connected to the upper surfaces of the four separation barrels 11. The baffle plate 9 is located below the four feed pipes 2, and the lower embedding groove 901 matches the compacting plate 16, and the outer wall of the compacting plate 16 is slidably connected to the inner wall of the lower embedding groove 901.

[0047] More specifically, by providing the shielding plate 9 and the lower embedded groove 901, it is possible to prevent the fucoidan residues adhering to the compacting mechanism and the stirring mechanism from falling into the outer box 1 when the compacting mechanism and the stirring mechanism are replaced. At this time, even if the fucoidan residues fall into the lower embedded groove 901, the fucoidan will be pushed into the adjacent separation barrel 11 during the replacement of the compacting plate 16.

[0048] like Figure 2-Figure 6 As shown, the three stirring mechanisms all include a stirring motor 7 and a stirring rod 8. The outer walls of the three stirring motors 7 are fixedly connected to the other three ends of the cross connecting plate 6 away from the compacting hydraulic rod 10. The output shaft of the stirring motor 7 is fixedly connected to the upper end of the stirring rod 8. The lower end of the stirring rod 8 passes through the cross connecting plate 6 to the separation barrel 11. The stirring rod 8 is located above the filter screen 12.

[0049] More specifically, when it is necessary to stir the fucoidan inside the separation barrel 11, it is only necessary to turn on the stirring motor 7. After the stirring motor 7 is started, the output end can control the rotation of the stirring rod 8, thereby stirring the fucoidan inside the separation barrel 11, thereby accelerating the solid-liquid separation.

[0050] like Figure 1-Figure 4 As shown, four observation ports 101 are opened through the upper surface of the outer box 1, and four observation windows 4 are fastened to the upper surface of the outer box 1 by a plurality of bolts. The four observation windows 4 are respectively aligned with the four observation ports 101 and are also aligned with the four separation barrels 11.

[0051] More specifically, by providing an observation port 101, the stirring and compacting conditions inside the separation barrel 11 can be more conveniently and intuitively understood; by providing an observation window 4, impurities in the external environment can be prevented from falling into the separation barrel 11; the observation window 4 and the outer box 1 are connected by bolts, and the observation window 4 can be opened during maintenance to enter the outer box 1.

[0052] Finally, it should be emphasized that the lifting hydraulic rod 15, compacting hydraulic rod 10 and stirring motor 7 mentioned above are in a rotating state, so wireless hydraulic rods (for example, model: BEL-24V-1500N and model: TJC-24V-1000N wireless hydraulic rods) and radio motors (model: EC-i 30 and model: HS-5055MG radio motors, of course, these are only examples and the specific models are not limited).

[0053] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A separation device based on fucoidan processing, characterized by: The invention comprises an outer box (1), wherein the bottom surface of the inner wall of the outer box (1) is fixedly connected with four separation barrels (11), the inner walls of the lower ends of the four separation barrels (11) are fixedly connected with filter screens (12), the side walls of the outer box (1) are fixedly connected with four feed pipes (2) and four slag discharge pipes (3), the bottom surface of the outer box (1) is fixedly connected with four liquid discharge pipes (13), the four feed pipes (2), the four slag discharge pipes (3) and the four liquid discharge pipes (13) are matched with the four separation barrels (11) respectively, and the feed pipes (2), the four slag discharge pipes (3) and the four liquid discharge pipes (13) are fixedly connected with the four separation barrels (11) respectively. The material pipe (2) is located above the separation barrel (11), the slag discharge pipe (3) is located above the filter screen (12), and the liquid discharge pipe (13) is located below the filter screen (12). The bottom surface of the outer wall of the outer box (1) is connected to a transposition mechanism, the output end of the transposition mechanism passes through the outer wall of the outer box (1) to the interior of the outer box (1), and is connected to a lifting mechanism. The output end of the lifting mechanism is connected to a compacting mechanism and three stirring mechanisms, and the compacting mechanism and the three stirring mechanisms are respectively located in four separation barrels (11).

2. A separation device based on fucoidan processing according to claim 1, characterized in that: The shifting mechanism comprises a rotating motor (5) and a supporting plate (14); the outer wall of the rotating motor (5) is fixedly connected to the bottom surface of the outer wall of the outer box (1); the output shaft of the rotating motor (5) passes through the outer wall of the outer box (1) to the interior of the outer box (1) and is fixedly connected to the bottom surface of the supporting plate (14); and the upper surface of the supporting plate (14) is connected to the lifting mechanism.

3. The separation device based on fucoidan processing according to claim 2, characterized in that: The lifting mechanism comprises a lifting hydraulic rod (15) and a cross connecting plate (6), the outer wall of the lifting hydraulic rod (15) is fixedly connected to the upper surface of the support plate (14), the output end of the lifting hydraulic rod (15) is fixedly connected to the middle part of the cross connecting plate (6), and the four ends of the cross connecting plate (6) are respectively connected to the compacting mechanism and the three stirring mechanisms.

4. The separation device based on fucoidan processing according to claim 3, characterized in that: The compacting mechanism comprises a compacting hydraulic rod (10) and a compacting plate (16); the outer wall of the compacting hydraulic rod (10) is fixedly connected to one end of the cross connecting plate (6); the output end of the compacting hydraulic rod (10) passes through the cross connecting plate (6) and is fixedly connected to the upper surface of the compacting plate (16); the side wall of the compacting plate (16) is slidably connected to the inner wall of the separation barrel (11); and the bottom surface of the compacting plate (16) abuts against the upper surface of the filter screen (12).

5. The separation device based on fucoidan processing according to claim 4, characterized in that: A shielding plate (9) is fixedly connected to the middle of the inner wall of the outer box (1), and a lower embedded groove (901) is provided on the upper surface of the shielding plate (9). The bottom surface of the shielding plate (9) is fixedly connected to the upper surfaces of the four separation barrels (11). The shielding plate (9) is located below the four feeding pipes (2), and the lower embedded groove (901) matches the compacting plate (16), and the outer wall of the compacting plate (16) is slidably connected to the inner wall of the lower embedded groove (901).

6. The separation device based on fucoidan processing according to claim 4, characterized in that: The three stirring mechanisms each include a stirring motor (7) and a stirring rod (8); the outer walls of the three stirring motors (7) are respectively fixedly connected to the other three ends of the cross connecting plate (6) away from the compacting hydraulic rod (10); the output shaft of the stirring motor (7) is fixedly connected to the upper end of the stirring rod (8); the lower end of the stirring rod (8) passes through the cross connecting plate (6) to the separation barrel (11); and the stirring rod (8) is located above the filter screen (12).

7. The separation device based on fucoidan processing according to claim 1, characterized in that: Four observation ports (101) are provided through the upper surface of the outer box (1), and four observation windows (4) are fastened to the upper surface of the outer box (1) by a plurality of bolts. The four observation windows (4) are respectively aligned with the four observation ports (101) and are also aligned with the four separation barrels (11).

Citation Information

Patent Citations

  • Linkage type stirring and separating tank for fucoidin processing

    CN218430128U