Weighing and feeding device for reaction kettle
By combining pressurizing the weighing tank and vacuuming the reactor, the problem of raw material residue caused by the pipeline connection between the weighing tank and the reactor was solved, achieving the effect of reducing errors and ensuring the stability of raw materials.
Patent Information
- Application Number
- CN202422871290.9
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-22
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-22
AI Technical Summary
When the space in the production workshop is limited, the pipeline connection between the weighing tank and the reactor causes errors in the transportation of raw materials. Existing technologies are difficult to effectively reduce the residual raw materials in the pipeline.
The pressurizing component is used to pressurize the weighing tank, and the vacuum component is used to vacuum the reactor at the same time. The double pressure is used to quickly pump the raw materials in the weighing tank into the reactor to reduce pipeline residue.
It effectively reduces the residual raw materials in the reactor feed pipe, reduces weighing errors, and prevents chemical reactions by using inert gas to ensure the stability of the raw materials.
Smart Images

Figure CN223381563U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of weighing equipment, in particular to a weighing and feeding device for a reaction kettle. Background Art
[0002] A reactor, broadly defined as a container for physical or chemical reactions, achieves the heating, evaporation, cooling, and low-speed mixing required by the process through structural design and parameter configuration. Reactors are widely used in the petroleum, chemical, rubber, pesticide, dye, pharmaceutical, and food industries as pressure vessels for processes such as vulcanization, nitration, hydrogenation, hydrocarbonization, polymerization, and condensation.
[0003] Before adding raw materials to a reactor, they must be accurately weighed to ensure the correct ratio within the reactor. Typically, a weighing tank is placed next to the reactor to measure the weight of the raw materials and then transfer the weighed raw materials to the reactor. However, due to space limitations within the production workshop, the weighing tank can sometimes only be placed below the reactor. Therefore, an S-shaped pipe is used to connect the weighing tank and the reactor. This can cause residual raw materials to remain in the pipe during transfer, resulting in significant errors. Utility Model Content
[0004] In order to solve the problems in the above-mentioned background technology, the utility model provides a reactor weighing and feeding device. After the weighing tank weighs the raw materials, the pressure component pressurizes the weighing tank, and the vacuum component vacuums the reactor at the same time. Under the double pressure, the raw materials in the weighing tank can be quickly pumped into the reactor through the reactor feed pipe, thereby reducing the residual raw materials in the reactor feed pipe, and further reducing the error.
[0005] The utility model provides a reactor weighing and feeding device, comprising a reactor, a vacuum pumping component connected to the reactor, a weighing tank arranged on one side of the reactor, a weighing tank feeding pipe connected to the top of the weighing tank, a second valve installed on the weighing tank feeding pipe, a weighing component for weighing raw materials arranged below the weighing tank, a reactor feeding pipe connected between the weighing tank and the reactor, a third valve installed on the reactor feeding pipe, and a pressurizing component connected to the weighing tank.
[0006] Furthermore, the vacuum pump assembly includes a vacuum pump, a vacuum pump pipe is connected between the vacuum pump and the reactor, a first valve is installed on the vacuum pump pipe, and a vacuum exhaust pipe is also connected to the vacuum pump.
[0007] Furthermore, the pressurizing component includes a pressurizing tank and a pressurizing pump, a connecting pipe is connected between the pressurizing tank and the pressurizing pump, a pressurizing pipe is connected between the pressurizing pump and the weighing tank, and a fourth valve is installed on the pressurizing pipe.
[0008] Furthermore, inert gas is stored in the pressurized tank.
[0009] Furthermore, the weighing assembly includes a floor scale, a weighing tank is placed on the floor scale, a floor scale display is provided on one side of the floor scale, and the floor scale and the floor scale display are electrically connected together through a wire.
[0010] Furthermore, the four corners of the floor scale are threadedly connected with anchor bolts for adjusting the horizontality of the floor scale.
[0011] Furthermore, a fixed frame is provided at the bottom of the weighing tank, the weighing tank is placed in the fixed frame, and the fixed frame is provided on the weighing assembly.
[0012] Furthermore, pads are provided at the four corners of the fixed frame, and the pads are provided on the weighing assembly. The pads lift the weighing tank to a certain height, and the reactor feed pipe is connected to the bottom of the weighing tank.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] (1) After the weighing tank has weighed the raw materials, the pressure component pressurizes the weighing tank, and at the same time the vacuum component vacuums the reactor. Under the dual pressure, the raw materials in the weighing tank can be quickly pumped into the reactor through the reactor feed pipe, thereby reducing the residual raw materials in the reactor feed pipe and thus reducing the error.
[0015] (2) The inert gas stored in the pressurized tank can prevent chemical reactions with the raw materials when pressurizing the weighing tank, thereby ensuring the stability of the raw materials.
[0016] (3) Since the pad raises the weighing tank to a certain height, there is space for installing the reactor feed pipe, and the reactor feed pipe is installed at the bottom of the weighing tank, which can pump all the raw materials in the weighing tank into the reactor, reducing the residual raw materials in the weighing tank and further reducing the error. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0018] Figure 1 This is a schematic diagram of the overall structure of a reactor weighing and feeding device;
[0019] Figure 2 It is the main view of the weighing tank and weighing components;
[0020] Explanation of the accompanying symbols: 1. Reactor; 2. Vacuuming assembly; 20. Vacuum pump; 21. Vacuuming pipe; 22. First valve; 23. Vacuum exhaust pipe; 3. Weighing tank; 30. Weighing tank feed pipe; 31. Second valve; 32. Fixed frame; 33. Pad; 4. Weighing assembly; 40. Floor scale; 41. Anchor bolt; 42. Floor scale display; 5. Reactor feed pipe; 50. Third valve; 6. Pressurizing assembly; 60. Pressurizing tank; 61. Pressurizing pump; 62. Connecting pipe; 63. Pressurizing pipe; 64. Fourth valve. DETAILED DESCRIPTION
[0021] The following is a clear and complete description of the technical solutions in the embodiments of the present invention in conjunction with the accompanying drawings. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] The following is combined with Figure 1 To the attached Figure 2 And specific embodiments discuss the present invention in detail.
[0023] Reference Figure 1 and Figure 2 The utility model provides a reactor weighing and feeding device, which includes a reactor 1. A vacuum pumping component 2 is provided on one side of the reactor 1. The vacuum pumping component 2 includes a vacuum pump 20. A vacuum pumping pipe 21 is connected between the vacuum pump 20 and the top of the reactor 1. A first valve 22 is installed on the vacuum pumping pipe 21. The first valve 22 is used to control the on and off of the vacuum pumping pipe 21; a vacuum exhaust pipe 23 is also connected to the vacuum pump 20, and the vacuum exhaust pipe 23 is used to discharge the air in the reactor 1.
[0024] A weighing tank 3 is provided on the other side of the reactor 1. The volume of the weighing tank 3 is smaller than that of the reactor 1, and the weighing tank 3 and the reactor 1 are placed on the same ground. A weighing tank feed pipe 30 is connected to the top of the weighing tank 3. The weighing tank feed pipe 30 is used to add raw materials into the weighing tank 3. A second valve 31 is installed on the weighing tank feed pipe 30. The second valve 31 is used to control the on and off of the weighing tank feed pipe 30; a fixed frame 32 is provided below the weighing tank 3, and the weighing tank 3 is placed in the fixed frame 32. The fixed frame 32 is used to improve the stability of the weighing tank 3; pads 33 are fixedly connected to the four corners of the bottom of the fixed frame 32, and the pads 33 can lift the weighing tank 3 to a certain height.
[0025] A weighing assembly 4 is provided below the pad 33. The weighing assembly 4 is used to weigh the raw materials in the weighing tank 3. The weighing assembly 4 includes a floor scale 40. The weighing tank 3 and the fixed frame 32 are placed on the floor scale 40. Anchor bolts 41 are threadedly connected to the four corners of the bottom of the floor scale 40. The anchor bolts 41 can adjust the levelness of the floor scale 40, so that the floor scale 40 can remain stable and level even if the floor scale 40 is placed on an uneven ground; a floor scale display screen 42 is placed on one side of the floor scale 40. The floor scale 40 and the floor scale display screen 42 are electrically connected together by a wire. The floor scale display screen 42 can display the weight of the weighed raw materials, which is intuitively displayed in front of the staff.
[0026] A reactor feed pipe 5 is connected between the weighing tank 3 and the reactor 1, one end of the reactor feed pipe 5 is connected to the top of the reactor 1, and the other end of the reactor feed pipe 5 is connected to the bottom of the weighing tank 3. Since the pad 33 raises the weighing tank 3 to a certain height, there is installation space for the reactor feed pipe 5, and the reactor feed pipe 5 is installed at the bottom of the weighing tank 3, which can pump all the raw materials in the weighing tank 3 into the reactor 1, reduce the residual raw materials in the weighing tank 3, and thus reduce the error; a third valve 50 is installed on the reactor feed pipe 5, and the third valve 50 is used to control the on and off of the reactor feed pipe 5.
[0027] A pressurizing component 6 is provided on one side of the weighing tank 3, and the pressurizing component 6 includes a pressurizing tank 60 and a pressurizing pump 61. A connecting pipe 62 is connected between the top of the pressurizing tank 60 and the pressurizing pump 61, and a pressurizing pipe 63 is connected between the pressurizing pump 61 and the top of the weighing tank 3. A fourth valve 64 is installed on the pressurizing pipe 63, and the fourth valve 64 is used to control the on and off of the pressurizing pipe 63; inert gas is stored in the pressurizing tank 60 to prevent chemical reaction with the raw materials when pressurizing the weighing tank 3.
[0028] The implementation principle of the reactor weighing and feeding device provided by the present invention is as follows: first, the second valve 31 is opened, the first valve 22, the third valve 50 and the fourth valve 64 are closed, and the raw materials are added to the weighing tank 3 through the weighing tank feeding pipe 30. When the weight of the required raw materials is displayed on the scale display screen 42, the addition of raw materials is stopped. Then, the second valve 31 is closed, the first valve 22, the third valve 50 and the fourth valve 64 are opened, and the vacuum pump 20 and the pressure pump 61 work simultaneously. The vacuum pump 20 extracts the air in the reactor 1 through the vacuum pipe 21 and the vacuum exhaust pipe 23, so that the reactor 1 is in a vacuum state. The pressure pump 61 injects the inert gas in the pressure tank 60 into the weighing tank 3 through the connecting pipe 62 and the pressure pipe 63, thereby increasing the pressure in the weighing tank 3. Under the dual pressure, the raw materials weighed in the weighing tank 3 can be quickly injected into the reactor 1 through the reactor feeding pipe 5, and the raw material residue in the reactor feeding pipe 5 can be reduced, thereby reducing the error.
[0029] The above further describes the present invention with the help of specific embodiments, but it should be understood that the specific description here should not be construed as limiting the essence and scope of the present invention. Various modifications made to the above embodiments by ordinary technicians in this field after reading this specification are all within the scope of protection of the present invention.
Claims
1. A reactor weighing and feeding device, characterized in that: The invention comprises a reactor (1), wherein the reactor (1) is connected to a vacuum pumping assembly (2), a weighing tank (3) is provided on one side of the reactor (1), the top of the weighing tank (3) is connected to a weighing tank feeding pipe (30), a second valve (31) is installed on the weighing tank feeding pipe (30), a weighing assembly (4) for weighing raw materials is provided below the weighing tank (3), a reactor feeding pipe (5) is connected between the weighing tank (3) and the reactor (1), a third valve (50) is installed on the reactor feeding pipe (5), and a pressurizing assembly (6) is connected to the weighing tank (3).
2. The reactor weighing and feeding device according to claim 1, characterized in that: The vacuum pumping assembly (2) comprises a vacuum pump (20), a vacuum pumping pipe (21) is connected between the vacuum pump (20) and the reactor (1), a first valve (22) is installed on the vacuum pumping pipe (21), and a vacuum exhaust pipe (23) is also connected to the vacuum pump (20).
3. The reactor weighing and feeding device according to claim 1, characterized in that: The pressurizing assembly (6) comprises a pressurizing tank (60) and a pressurizing pump (61), a connecting pipe (62) is connected between the pressurizing tank (60) and the pressurizing pump (61), a pressurizing pipe (63) is connected between the pressurizing pump (61) and the weighing tank (3), and a fourth valve (64) is installed on the pressurizing pipe (63).
4. The reactor weighing and feeding device according to claim 3, characterized in that: Inert gas is stored in the pressurized tank (60).
5. The reactor weighing and feeding device according to claim 1, characterized in that: The weighing assembly (4) includes a floor scale (40), the weighing tank (3) is placed on the floor scale (40), a floor scale display screen (42) is provided on one side of the floor scale (40), and the floor scale (40) and the floor scale display screen (42) are electrically connected together via a wire.
6. The reactor weighing and feeding device according to claim 5, characterized in that: Four corners of the floor scale (40) are threadedly connected with anchor bolts (41) for adjusting the horizontality of the floor scale (40).
7. The reactor weighing and feeding device according to claim 1, characterized in that: A fixed frame (32) is provided at the bottom of the weighing tank (3), the weighing tank (3) is placed in the fixed frame (32), and the fixed frame (32) is provided on the weighing assembly (4).
8. The reactor weighing and feeding device according to claim 7, characterized in that: The four corners of the fixed frame (32) are each provided with a pad (33), and the pad (33) is arranged on the weighing assembly (4). The pad (33) lifts the weighing tank (3) to a certain height, and the reactor feed pipe (5) is connected to the bottom of the weighing tank (3).