Glass crusher
By designing the frame, silo, guide hopper and crushing roller structures in the glass crusher and adjusting the position of the guide hopper and the speed of the crushing roller, the problems of uneven discharge and insufficient processing capacity of the existing double-roll crusher are solved, and the discharge uniformity and flexible adaptability of the equipment are achieved.
Patent Information
- Application Number
- CN202422441899.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-10
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-10
AI Technical Summary
When processing materials with uneven hardness and moisture, the existing double-roll crusher has uneven discharge particle size, low processing capacity, and limited feed port size, which makes it unable to process larger material blocks, limiting its application in large-scale production.
A glass crusher is designed, which includes a frame, a silo, a guide hopper, a crushing roller and a vibrating plate. By adjusting the position of the guide hopper and the speed of the crushing roller, combined with the buffering effect of the telescopic component and the spring, the material is evenly distributed and the crushing effect is ensured. It can adapt to different material sizes and takes into account the maintenance convenience of the equipment.
It achieves uniformity in the output particle size, improves processing capacity, adapts to the crushing requirements of different materials, and enhances the stability of the equipment and ease of operation.
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Figure CN223381690U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of crushers, in particular to a glass crusher. Background Art
[0002] A glass crusher is a machine that is specially designed to break discarded glass products such as glass bottles and glass scraps into small particles or fragments. It can effectively reduce the volume of glass waste, making it easier to transport and further process or recycle.
[0003] There are many types of glass crushers, including hammer crushers, compound crushers, double-roll crushers, and double-toothed roller crushers. Each type of crusher has different operating principles and application scenarios. Double-roll crushers, for example, use two counter-rotating rollers to apply squeezing and shearing forces to the material. Glass crushers typically utilize mechanical force to break or crush glass.
[0004] Due to the direct contact and friction between the material and the roller skin, the existing double-roll crusher may cause uneven discharge particle size when processing materials with uneven hardness and moisture, affecting the quality of the product. Compared with some large-scale crushing equipment, the processing capacity of the double-roll crusher is relatively low and may not be suitable for large-scale production needs. The feed port size of the double-roll crusher is limited and it cannot process larger material blocks, which limits its use in certain application scenarios.
[0005] Therefore, it is necessary to invent a glass crusher to solve the above problems. Utility Model Content
[0006] The purpose of this utility model is to provide a glass crusher to solve the above-mentioned shortcomings in the technology.
[0007] In order to achieve the above object, the utility model provides the following technical solution: a glass crusher, comprising a frame, a material bin is fixedly mounted on the upper end of the frame, a guide hopper is provided below the frame, a vibrating plate is fixedly mounted on the bottom of the guide hopper, and hooks are fixedly mounted on both sides of the upper part of the guide hopper;
[0008] Two symmetrically distributed crushing rollers are rotatably installed inside the silo, and the two ends of the shafts of the two crushing rollers are respectively connected to the bearings on the outer walls of both sides of the silo. Connectors are fixedly installed on both sides of the frame, and a telescopic assembly is installed at the lower end of each of the connectors. The lower end of each telescopic assembly is connected to a hook at a corresponding position above the guide hopper.
[0009] As a preferred solution of the present invention, the guide hopper is located below the silo in an inclined shape, the tail end of the guide hopper is much higher than the position of the discharge port, and a discharge port is provided at the bottom of the silo, the position of which corresponds to the guide hopper.
[0010] As a preferred solution of the present invention, a spring is installed under the telescopic component, and vertical rods are installed on both sides of the telescopic component and wrapped inside the spring. The lower end of the spring is connected to the hook, and the upper end of the telescopic component is rotatably connected to the lower end of the connecting piece.
[0011] As a preferred solution of the present invention, a pulley is fixedly installed at one end of the shaft of the two crushing rollers, the pulleys of the two crushing rollers are not on the same side and are staggered, and a feed port is provided at the upper end of the silo, and the height of the feed port is much higher than the position of the crushing roller.
[0012] As a preferred solution of the present invention, motors are fixedly installed on both sides of the tail end of the frame, and the output end of each motor is connected to the pulley at the corresponding position on the outside of the silo through a transmission belt. The two motors are symmetrically distributed, and the two motors separately control the rotation of a crushing roller.
[0013] As a preferred solution of the present invention, support legs are fixedly installed at both ends of the frame and on the outside of the connecting piece, the guide hopper is located between the multiple support legs, and there is a sufficient distance between the outer wall of the guide hopper and the inner side of the support legs.
[0014] In the above technical solution, the technical effects and advantages provided by the utility model are:
[0015] 1. By aligning the position of the discharge port at the bottom of the silo with the guide hopper, the speed and amount of material entering the crushing roller can be effectively controlled, which helps to ensure the uniformity of the discharge particle size. The design of the telescopic component and spring allows the position of the guide hopper to be adjusted, so that it can adapt to the size and crushing requirements of different materials. At the same time, the design of the glass crusher takes into account the convenience of maintenance and operation. For example, the height design of the feed port at the top of the silo makes it easier for materials to enter, and it is also convenient for cleaning and maintenance. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present application or the technical solutions in the prior art, the following is a brief introduction to the drawings required for use in the embodiments. Obviously, the drawings described below are only some embodiments recorded in the present invention. For ordinary technicians in this field, other drawings can also be obtained based on these drawings.
[0017] Figure 1 This is a first-perspective stereoscopic view of the overall structure of the utility model;
[0018] Figure 2 A second perspective view of the overall structure of the utility model;
[0019] Figure 3 This is an exploded view from the first perspective of the overall structure of the utility model;
[0020] Figure 4 This is an exploded view from a second perspective of the overall structure of the utility model;
[0021] Figure 5 It is a cross-sectional view of the overall structure of the utility model.
[0022] Description of reference numerals:
[0023] 1. Frame; 11. Support legs; 12. Connectors; 2. Hopper; 21. Feed port; 22. Discharge port; 3. Crushing roller; 31. Pulley; 4. Guide hopper; 41. Hook; 5. Vibrating plate; 6. Motor; 7. Telescopic assembly; 71. Spring. DETAILED DESCRIPTION
[0024] In order to enable those skilled in the art to better understand the technical solution of the present invention, the present invention will be further described in detail below with reference to the accompanying drawings.
[0025] The utility model provides Figure 1-5 A glass crusher shown includes a frame 1, which serves as the supporting structure of the entire device. The frame provides stable support and ensures the stability of the device during operation. A silo 2 is fixedly installed on the upper end of the frame 1. The function of the silo 2 is to temporarily store the glass material to be crushed. The design of the silo helps to evenly distribute the material, thereby making the crushing process more uniform. A guide hopper 4 is provided below the frame 1. The inclined design of the guide hopper 4 helps the material to slide naturally under the action of gravity, reducing the possibility of material congestion. The design of the tail end being higher than the discharge port can ensure that the material has enough drop before crushing, thereby increasing the crushing effect. A vibration plate 5 is fixedly installed at the bottom of the guide hopper 4. The installation of the vibration plate 5 can make the material fully vibrate before entering the crushing roller, which helps to loosen and evenly distribute the material and improve the crushing efficiency. Hooks 41 are fixedly installed on both sides above the guide hopper 4.
[0026] Two symmetrically distributed crushing rollers 3 are installed for rotation within the silo 2. These symmetrically distributed crushing rollers provide uniform crushing force, reducing deviations in the discharge particle size. The pulleys on the shafts allow the speed of the crushing rollers to be independently adjusted, increasing operational flexibility. The shaft ends of the two crushing rollers 3 are connected to bearings on the outer walls of the silo 2. Connectors 12 are fixedly mounted on both sides of the frame 1. Each connector 12 has a telescopic assembly 7 mounted at its lower end. The design of the telescopic assembly 7 allows the position of the guide hopper 4 to be adjusted as needed to accommodate materials of different sizes. The lower end of each telescopic assembly 7 is connected to a hook 41 at a corresponding position above the guide hopper 4.
[0027] Furthermore, in the above technical solution, the guide hopper 4 is located below the silo 2 in an inclined shape, the tail end of the guide hopper 4 is much higher than the position of the discharge port, and a discharge port 22 is provided at the bottom of the silo 2, and the position of the discharge port 22 corresponds to the guide hopper 4.
[0028] Furthermore, in the above technical solution, a spring 71 is installed below the telescopic component 7, and vertical rods are installed on both sides of the telescopic component 7 and wrapped inside the spring 71. The lower end of the spring 71 is connected to the hook 41, and the upper end of the telescopic component 7 is rotatably connected to the lower end of the connecting piece 12. The spring 71 provides a buffering effect for the telescopic component 7, reducing the vibration caused by the impact of the material, and the vertical rod ensures the stability and guidance of the telescopic component 7.
[0029] Furthermore, in the above technical solution, a pulley 31 is fixedly installed at one end of the shaft of the two crushing rollers 3. The staggered distribution design of the pulley 31 allows the two crushing rollers to be driven independently, so that the rotation speed can be adjusted according to the material characteristics and crushing requirements, thereby improving the crushing efficiency. The pulleys 31 of the two crushing rollers 3 are not on the same side and are staggered. A feed port 21 is provided at the upper end of the silo 2. The height of the feed port 21 is much higher than the position of the crushing roller 3. The height design of the feed port 21 allows the material to slide in smoothly when entering the silo 2, while avoiding the impact of the material caused by excessive drop.
[0030] Furthermore, in the above technical solution, motors 6 are fixedly installed on both sides of the tail end of the frame 1, and the output end of each motor 6 is connected to the pulley 31 at the corresponding position on the outside of the silo 2 through a transmission belt. The two motors 6 are symmetrically distributed, and the two motors 6 separately control the rotation of a crushing roller 3. The two symmetrically distributed motors 6 each control a crushing roller 3, which can be adjusted independently, so that the equipment can be flexibly adjusted when processing materials with different hardness and humidity.
[0031] Furthermore, in the above technical solution, support legs 11 are fixedly installed at both ends of the frame 1 and on the outside of the connecting piece 12. The guide hopper 4 is located between multiple support legs 11, and there is a sufficient distance between the outer wall of the guide hopper 4 and the inner side of the support legs 11. The support legs 11 provide additional stability for the entire equipment, ensuring that the performance of the equipment will not be affected by vibration when running at high speed.
[0032] The glass crusher provided by the utility model has the following working process when in use:
[0033] First, ensure that all components of the glass crusher are intact, the frame 1 is stable, the silo 2, guide hopper 4, vibrating plate 5, etc. are correctly installed, and all connectors are secure. Prepare the material by placing discarded glass products to be crushed (such as bottles, scraps, etc.) into the silo through the feed port 21 of the silo 2. Then, adjust the equipment by adjusting the telescopic assembly 7 according to the size and characteristics of the material to accommodate different material sizes. Furthermore, the speed of the crushing roller 3 can be adjusted by adjusting the speed of the motor 6 to meet the crushing requirements. Turn on the motor 6 to start the rotation of the crushing roller 3. Ensure that all operators stay away from the equipment and follow safety regulations. After the material is evenly distributed in the silo 2, the vibration of the vibrating plate 5 causes the material to slide between the crushing rollers 3 for crushing. The crushed material particles slide down through the guide hopper 4 and are discharged through the discharge port 22 under the action of gravity. During operation, monitor the equipment's operating status. If any abnormal sounds or vibrations are detected, stop the machine immediately for inspection. Regularly maintain and replace components such as the crushing roller 3 and vibrating plate 5.
[0034] Material is introduced into silo 2 through feed port 21. The silo's design facilitates initial separation and uniform distribution of the material. Within silo 2, the material is subjected to the action of the vibrating disc 5, which provides sufficient vibration, loosens the material, and evenly distributes it, preparing it for the crushing process. Gravity forces the material into the space between the crushing rollers 3. The symmetrical placement and speed regulation of the crushing rollers 3 ensure uniform crushing force, ensuring a uniform discharge particle size. The crushed material particles then descend through the inclined guide hopper 4. Because the tail end of the guide hopper 4 is positioned above the discharge port, the material has a sufficient drop before being crushed, enhancing the crushing effect. The material then passes through the tail end of the guide hopper 4 and is discharged through the discharge port 22, where it is collected for further transportation or recycling. After crushing, the motor 6 is turned off, halting the equipment. The equipment should be cleaned and inspected as necessary to ensure safety before the next operation.
[0035] The above description is merely illustrative of certain exemplary embodiments of the present invention. It goes without saying that those skilled in the art will be able to modify the described embodiments in various ways without departing from the spirit and scope of the present invention. Therefore, the above drawings and description are illustrative in nature and should not be construed as limiting the scope of protection of the claims of the present invention.
Claims
1. A glass crusher, comprising a frame (1), characterized in that: A silo (2) is fixedly mounted on the upper end of the frame (1), a guide hopper (4) is provided below the frame (1), a vibration plate (5) is fixedly mounted on the bottom of the guide hopper (4), and hooks (41) are fixedly mounted on both sides of the upper side of the guide hopper (4); Two symmetrically distributed crushing rollers (3) are rotatably installed inside the silo (2), and the two ends of the shafts of the two crushing rollers (3) are respectively connected to the bearings on the outer walls of the silo (2). Connecting parts (12) are fixedly installed on both sides of the frame (1), and a telescopic component (7) is installed at the lower end of each connecting part (12), and the lower end of each telescopic component (7) is connected to a hook (41) at a corresponding position above the guide hopper (4).
2. A glass crusher according to claim 1, characterized in that: The guide hopper (4) is located below the silo (2) in an inclined shape, the tail end of the guide hopper (4) is much higher than the position of the discharge port, and a discharge port (22) is provided at the bottom of the silo (2), the position of the discharge port (22) corresponding to that of the guide hopper (4).
3. A glass crusher according to claim 1, characterized in that: A spring (71) is installed below the telescopic assembly (7), and vertical rods are installed on both sides of the telescopic assembly (7) and wrapped inside the spring (71). The lower end of the spring (71) is connected to the hook (41), and the upper end of the telescopic assembly (7) is rotatably connected to the lower end of the connecting piece (12).
4. A glass crusher according to claim 1, characterized in that: A pulley (31) is fixedly mounted on one end of the shafts of the two crushing rollers (3). The pulleys (31) of the two crushing rollers (3) are not on the same side and are staggered. A feed port (21) is provided at the upper end of the silo (2). The height of the feed port (21) is much higher than the position of the crushing rollers (3).
5. A glass crusher according to claim 4, characterized in that: Motors (6) are fixedly mounted on both sides of the rear end of the frame (1), and the output end of each motor (6) is connected to a pulley (31) at a corresponding position outside the silo (2) through a transmission belt. The two motors (6) are symmetrically distributed, and the two motors (6) independently control the rotation of a crushing roller (3).
6. A glass crusher according to claim 1, characterized in that: Support legs (11) are fixedly mounted at both ends of the frame (1) and on the outside of the connecting piece (12); the guide hopper (4) is located between the plurality of support legs (11), and a sufficient distance exists between the outer wall of the guide hopper (4) and the inner side of the support legs (11).