Mylar laminating device
The static electricity removal and cleaning mechanism of the Mylar laminating device solves the problem of static electricity adsorbing dust on the surface of the Mylar sheet, achieves efficient static electricity elimination and cleaning effects, and improves the laminating quality of the Mylar sheet.
Patent Information
- Application Number
- CN202422726654.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-08
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-08
AI Technical Summary
The existing Mylar sheet laminating device lacks a structure for eliminating static electricity on the surface of the Mylar sheet during cleaning, which causes dust to be adsorbed and affects the laminating quality.
A Mylar laminating device was designed, which included an anti-static mechanism and a cleaning mechanism. The conveyor belt was driven by a servo motor, and the nozzle sprayed anti-static liquid. The cleaning rod and microfiber cloth were used to eliminate static electricity and clean dust.
Effectively eliminate static electricity on the surface of the Mylar sheet, improve cleanliness and bonding quality, and is suitable for large-scale production.
Smart Images

Figure CN223382117U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of material processing, in particular to a Mylar laminating device. Background Art
[0002] Mylar PET polyester film is made by heating dimethyl terephthalate and ethylene glycol with the assistance of relevant catalysts, undergoing ester exchange and vacuum polycondensation, and biaxial stretching.
[0003] The existing system lacks a device that can remove dust from the inside of the frame to prevent excessive dust from forming on the bonding area when the Mylar sheets are bonded.
[0004] The existing patent (publication number: CN221209216U) is a mylar sheet bonding device, which relates to the field of mylar sheet bonding technology, including a frame and a box body, the left side of the frame body is fixedly connected to the box body, and the interior of the box body is fixedly connected to a dust extractor, the left end of the dust extractor is fixedly connected to the air outlet pipe, and the right end of the dust extractor is fixedly connected to the air inlet pipe, and the right end of the air inlet pipe is fixedly connected to an air guide cover, the bottom of the frame body is fixedly connected, and a workbench is provided above the base, and a handle is fixedly connected to the front of the workbench, the top of the frame body is fixedly connected to a top plate, and a slide groove is provided inside the top plate. Compared with the existing ordinary mylar sheet bonding device, the mylar sheet bonding device starts to operate at this time, and the dust inside the frame is sent into the air inlet pipe through the air guide cover, thereby preventing excessive internal dust from causing dirt at the bonding point when the mylar sheet is bonded, thereby effectively improving the practicality of the device.
[0005] In response to the above problems, the existing patent provides a solution, but it lacks a structure to eliminate static electricity on the surface of the Mylar sheet when cleaning it. A vacuum cleaner is directly used to extract dust from the Mylar sheet. As a result, due to the static electricity on the surface of the Mylar sheet, the dust will be tightly adsorbed on the surface of the Mylar sheet. It is difficult to completely remove the dust by relying solely on a vacuum cleaner, thereby reducing the fitting quality of the Mylar sheet.
[0006] To this end, a Mylar laminating device is proposed. Utility Model Content
[0007] The purpose of the utility model is to provide a Mylar bonding device, which can solve the problem that in existing material processing, when the Mylar sheet is cleaned, there is a lack of a structure to eliminate static electricity on the surface of the Mylar sheet. A vacuum cleaner is directly used to extract dust from the Mylar sheet, resulting in the dust being tightly adsorbed on the surface of the Mylar sheet due to the static electricity on the surface of the Mylar sheet. It is difficult to completely remove the dust by relying solely on a vacuum cleaner, thereby reducing the bonding quality of the Mylar sheet.
[0008] To achieve the above objectives, the present invention provides the following technical solutions: a Mylar laminating device, comprising a processing shell, a cylinder fixedly connected to the top of the inner side of the processing shell, a pressure plate fixedly connected to the bottom of the cylinder, static electricity removal mechanisms fixedly connected to both sides of the front side of the processing shell, a cleaning mechanism rotatably connected to the inner side of the static electricity removal mechanism, a limit plate fixedly connected to the bottom of the inner side of the processing shell, and a limit slot defined on the top of the limit plate;
[0009] The static electricity removal mechanism includes a support plate, a servo motor, a conveyor belt, three nozzles, a diverter pipe, a pressure pump and a liquid storage tank. The support plate is fixedly connected to both sides of the front side of the processing shell, the servo motor is fixedly connected to the left side of the left support plate, the conveyor belt is rotatably connected to the bottom of the inner side of the support plate, the three nozzles are fixedly connected to the left side of the right support plate, the diverter pipe is fixedly connected to the right side of the nozzle, the pressure pump is fixedly connected to the rear side of the right side of the right support plate, the front side of the pressure pump is fixedly connected to the bottom of the diverter pipe, the liquid storage tank is fixedly connected to the rear side of the right side of the support plate, and the rear side of the pressure pump is fixedly connected to the bottom of the front side of the liquid storage tank.
[0010] Preferably, the cleaning mechanism includes a second motor, three cleaning rotating rods, a connecting belt, a material guide plate, a guide groove, a connecting rod and a limiting rod, and the second motor is fixedly connected to the top of the left side of the support plate.
[0011] Preferably, the output end on the right side of the second motor passes through the support plate and is rotatably connected to the support plate, the left side of the front cleaning rotary rod is fixedly connected to the output end on the right side of the second motor, the three cleaning rotary rods are rotatably connected to the top of the inner side of the support plate, the connecting belt is sleeved on the left side of the three cleaning rotary rods, and the front side of the guide plate contacts the rear side of the top of the conveyor belt.
[0012] Preferably, the guide groove is opened on the inner side of the top of the guide plate, the right side of the connecting rod is fixedly connected to the left side of the guide plate, the left side of the connecting rod is fixedly connected to the right side of the left support plate, and the limit rod is rotatably connected to the top of the guide groove.
[0013] Preferably, a reinforcement ring is bolted to the left side of the connecting rod, and the surface of the reinforcement ring is coated with anti-corrosion paint.
[0014] Preferably, the surfaces of the three cleaning rotating rods are all covered with cleaning cloths, and the cleaning cloths are made of microfiber cloth material.
[0015] Preferably, the output end on the right side of the servo motor passes through the support plate and is rotatably connected to the support plate, and the left side of the conveyor belt is fixedly connected to the output end on the right side of the servo motor.
[0016] Preferably, two sides of the inner side of the support plate are fixedly connected with a rotating shaft, and two sides of the conveyor belt are rotatably connected to the inner side of the rotating shaft.
[0017] Preferably, the pressure pump, the three nozzles, the diversion pipe and the liquid storage tank are connected, and the top of the liquid storage tank is rotatably connected to a twist cover, and the surface of the twist cover is engraved with anti-slip patterns.
[0018] Preferably, a support frame is fixedly connected to the surface of the liquid storage tank, and a side of the support frame away from the liquid storage tank is fixedly connected to the surface on the right side of the support plate.
[0019] Compared with the prior art, the beneficial effects of the present invention are:
[0020] 1. The static elimination mechanism of the present application can evenly spray static elimination liquid on the surface of the Mylar sheet through the cooperation of a nozzle, a shunt pipe, a pressure pump, and a liquid storage tank, thereby quickly and effectively eliminating static electricity on the surface of the Mylar sheet. This helps to reduce the occurrence of dust adsorbed on the Mylar sheet due to static electricity, improves the cleanliness of the Mylar sheet and the quality of subsequent processing, and can continuously eliminate static electricity on the Mylar sheet, making it suitable for large-scale production.
[0021] 2. The cleaning mechanism and the static removal mechanism of the present application cooperate with each other. The static electricity of the Mylar sheet is eliminated by the static removal mechanism, and then the dust and impurities on the surface of the Mylar sheet are removed by the cleaning mechanism, thereby further improving the cleaning effect and quality of the Mylar sheet. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is the overall structural diagram of the Mylar laminating device of the present invention;
[0023] Figure 2 This is the overall structural diagram of the static electricity removal mechanism of the utility model;
[0024] Figure 3 This is the overall structural diagram of the cleaning mechanism of the utility model;
[0025] Figure 4 This is a schematic structural diagram of the connecting rod of the utility model;
[0026] Figure 5 This is a structural diagram of the support frame of the utility model.
[0027] In the figure, 1. processing shell; 2. cylinder; 3. pressure plate; 4. static electricity removal mechanism; 41. support plate; 42. servo motor; 43. conveyor belt; 44. nozzle; 45. diverter pipe; 46. pressure pump; 47. liquid storage tank; 5. cleaning mechanism; 51. second motor; 52. cleaning rotating rod; 53. connecting belt; 54. guide plate; 55. guide groove; 56. connecting rod; 57. limit rod; 6. limit plate; 7. limit groove; 8. reinforcement ring; 9. cleaning cloth; 10. rotating shaft; 11. twist cover; 12. support frame. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-5 , this utility model provides a technical solution:
[0030] A Mylar laminating device includes a processing shell 1, a cylinder 2 fixedly connected to the top of the inner side of the processing shell 1, a pressure plate 3 fixedly connected to the bottom of the cylinder 2, a static elimination mechanism 4 fixedly connected to both sides of the front side of the processing shell 1, a cleaning mechanism 5 rotatably connected to the inner side of the static elimination mechanism 4, and a limit plate 6 fixedly connected to the bottom of the inner side of the processing shell 1, with a limit slot 7 defined on the top of the limit plate 6;
[0031] The static electricity removal mechanism 4 includes a support plate 41, a servo motor 42, a conveyor belt 43, three nozzles 44, a diverter pipe 45, a pressure pump 46 and a liquid storage tank 47. The support plate 41 is fixedly connected to both sides of the front side of the processing shell 1, the servo motor 42 is fixedly connected to the left side of the left support plate 41, the conveyor belt 43 is rotatably connected to the bottom of the inner side of the support plate 41, the three nozzles 44 are fixedly connected to the left side of the right support plate 41, the diverter pipe 45 is fixedly connected to the right side of the nozzle 44, the pressure pump 46 is fixedly connected to the rear side of the right side of the right support plate 41, the front side of the pressure pump 46 is fixedly connected to the bottom of the diverter pipe 45, the liquid storage tank 47 is fixedly connected to the rear side of the right side of the support plate 41, and the rear side of the pressure pump 46 is fixedly connected to the bottom of the front side of the liquid storage tank 47.
[0032] In this embodiment: by setting up the processing shell 1, a working environment is provided for the entire Mylar bonding device, protecting the internal structure from interference from the external environment, ensuring the stability and accuracy of the bonding process, the cylinder 2 provides stable pressure, so that the pressing plate 3 can evenly press the Mylar sheet on the object to be bonded, ensuring the tightness and firmness of the bonding, and the pressure of the cylinder 2 can be adjusted according to different bonding requirements to adapt to Mylar sheets of different materials and thicknesses and objects to be bonded. The limiting plate 6 can support and limit the limiting groove 7, and the limiting groove 7 can position the Mylar sheet or the object to be bonded to ensure that its position is fixed during the processing and will not shift. The support plate 41 provides stable installation support for other components of the static removal mechanism 4, ensuring that components such as the nozzle 44, the shunt pipe 45, the pressure pump 46 and the liquid storage tank 47 can be accurately installed in the appropriate position The servo motor 42 drives the conveyor belt 43 to realize the automatic static removal operation, and can accurately control the speed of the conveyor belt 43 to ensure that the Mylar sheet can be fully processed during the static removal process, thereby improving the static removal efficiency. The conveyor belt 43 transports the Mylar sheet through the static removal area to realize continuous static removal treatment. The nozzle 44 sprays the static removal liquid evenly on the surface of the Mylar sheet to quickly and effectively eliminate static electricity. The shunt pipe 45 evenly distributes the static removal liquid output by the pressure pump 46 to each nozzle 44, ensuring that the spraying pressure and flow of each nozzle 44 are consistent, thereby improving the uniformity of the static removal effect. The pressure pump 46 provides sufficient pressure for the static removal liquid to ensure that the static removal liquid can be smoothly sprayed onto the surface of the Mylar sheet through the nozzle 44. The liquid storage tank 47 stores the static removal liquid to provide a continuous liquid supply for the static removal process.
[0033] Specifically, as shown in the figure, the cleaning mechanism 5 includes a second motor 51, three cleaning rotating rods 52, a connecting belt 53, a guide plate 54, a guide groove 55, a connecting rod 56 and a limiting rod 57, and the second motor 51 is fixedly connected to the top of the left side of the support plate 41.
[0034] Specifically, such as Figure 3 As shown, the output end on the right side of the second motor 51 passes through the support plate 41 and is rotatably connected to the support plate 41. The left side of the front cleaning rotary rod 52 is fixedly connected to the output end on the right side of the second motor 51. The three cleaning rotary rods 52 are rotatably connected to the top of the inner side of the support plate 41. The connecting belt 53 is sleeved on the left side of the three cleaning rotary rods 52. The front side of the guide plate 54 contacts the rear side of the top of the conveyor belt 43.
[0035] Specifically, such as Figure 3 As shown, the guide groove 55 is opened on the inner side of the top of the guide plate 54, the right side of the connecting rod 56 is fixedly connected to the left side of the guide plate 54, the left side of the connecting rod 56 is fixedly connected to the right side of the left support plate 41, and the limiting rod 57 is rotatably connected to the top of the guide groove 55.
[0036] In this embodiment: a second motor 51 is provided to provide power for the cleaning rotating rod 52, driving the cleaning rotating rod 52 to rotate, thereby cleaning the surface of the Mylar sheet. The cleaning rotating rod 52 deeply cleans the surface of the Mylar sheet by rotating and the microfiber cloth material on the surface, removing dust, stains and other impurities. The design of multiple cleaning rotating rods 52 can improve the uniformity and comprehensiveness of the cleaning effect. The connecting belt 53 connects the three cleaning rotating rods 52 to ensure that they can rotate synchronously, thereby improving the cleaning efficiency and consistency of the effect. The guide plate 54 guides the cleaned Mylar sheet to the inner side of the limiting groove 7. The guide plate 54 is arc-shaped, ensuring that the Mylar sheet can be smoothly guided to the inner side of the limiting groove 7. The guide groove 55 can limit the Mylar sheet and the material to be pressed. The connecting rod 56 connects the guide plate 54 and the support plate 41 to provide stable support for the guide plate 54. The limiting rod 57 prevents the Mylar sheet from escaping from the guide groove 55 or stopping during movement, thereby ensuring stable transportation of the Mylar sheet.
[0037] Specifically, such as Figure 4 As shown, a reinforcement ring 8 is bolted to the left side of the connecting rod 56 , and the surface of the reinforcement ring 8 is coated with anti-corrosion paint.
[0038] Specifically, such as Figure 3 As shown, the surfaces of the three cleaning rotating rods 52 are all covered with cleaning cloths 9, and the cleaning cloths 9 are made of microfiber cloth material.
[0039] In this embodiment: by providing a reinforcement ring 8, the connection strength of the connecting rod 56 is enhanced to prevent the connecting rod 56 from loosening or breaking during operation; by providing an anti-corrosion coating, the reinforcement ring 8 can be prevented from rusting in a humid or corrosive environment, thereby extending its service life; by providing a cleaning cloth 9, dust, stains and other impurities on the surface of the Mylar sheet can be effectively removed without causing scratches or damage to the surface of the Mylar sheet; by providing the cleaning cloth 9 to be made of microfiber cloth material, the microfiber cloth material has the characteristics of being soft, highly absorbent and having a good cleaning effect.
[0040] Specifically, such as Figure 1 、 Figure 2 As shown, the output end on the right side of the servo motor 42 passes through the support plate 41 and is rotatably connected to the support plate 41 , and the left side of the conveyor belt 43 is fixedly connected to the output end on the right side of the servo motor 42 .
[0041] Specifically, such as Figure 3 As shown, the two sides of the inner side of the support plate 41 are fixedly connected with the rotating shaft 10 , and the two sides of the conveyor belt 43 are rotatably connected to the inner side of the rotating shaft 10 .
[0042] In this embodiment: by setting the output end on the right side of the servo motor 42 to pass through the support plate 41 and be rotatably connected to the support plate 41, the left side of the conveyor belt 43 is fixedly connected to the output end on the right side of the servo motor 42, it can be ensured that the servo motor 42 can accurately drive the conveyor belt 43 to operate and achieve a stable conveying function. By setting the rotating shaft 10 to support both sides of the conveyor belt 43, it can be ensured that the conveyor belt 43 can run smoothly.
[0043] Specifically, such as Figure 5 As shown, the pressure pump 46, the three nozzles 44, the diversion pipe 45 and the liquid storage tank 47 are connected. The top of the liquid storage tank 47 is rotatably connected to a twist cover 11, and the surface of the twist cover 11 is engraved with anti-slip lines.
[0044] Specifically, such as Figure 5 As shown, the support frame 12 is fixedly connected to the surface of the liquid storage tank 47 , and the side of the support frame 12 away from the liquid storage tank 47 is fixedly connected to the surface on the right side of the support plate 41 .
[0045] In this embodiment: by setting a pressure pump 46, three nozzles 44, a diversion pipe 45 and a liquid storage tank 47, a complete anti-static liquid supply system can be formed to ensure that the anti-static liquid can flow out of the liquid storage tank 47 smoothly, and after being pressurized by the pressure pump 46, it is evenly distributed to each nozzle 44 through the diversion pipe 45, and finally sprayed on the surface of the Mylar sheet. By setting a twist cover 11, it is convenient to fill the liquid storage tank 47 with anti-static liquid, and at the same time, it can prevent the anti-static liquid from volatilizing or being contaminated by the outside world. By setting anti-slip patterns, friction can be increased, which makes it convenient for users to open the twist cover 11 and fill the anti-static agent into the inner side of the liquid storage tank 47. By setting a support frame 12, a stable support is provided for the liquid storage tank 47 to prevent the liquid storage tank 47 from shaking or tilting during operation.
[0046] Working principle: First, the user places the processing shell 1 in a suitable working position. Then, when preparing to perform the laminating operation on the Mylar sheet, the user powers on and starts the servo motor 42 and the second motor 51. The servo motor 42 drives the conveyor belt 43 to operate. At this time, the user places the Mylar sheet on the surface of the conveyor belt 43. The conveyor belt 43 drives the Mylar sheet to move backward. During the movement of the Mylar sheet, the user powers on and starts the pressure pump 46. The pressure pump 46 extracts the static-eliminating liquid in the liquid storage tank 47 and provides sufficient pressure. The static-eliminating liquid is evenly distributed to the three nozzles 44 through the diversion pipe 45. The nozzles 44 spray the static-eliminating liquid evenly on the surface of the Mylar sheet. Afterwards, the second motor 51 is fixed to the top of the left side of the support plate 41 to clean the rotating rod 52. Providing power, the second motor 51 drives the front cleaning rod 52 to rotate, and drives the other two cleaning rods 52 to rotate synchronously through the connecting belt 53. The microfiber cloth material on the surface of the cleaning rod 52 removes dust, stains and other impurities on the surface of the Mylar sheet. When the Mylar sheet is cleaned and moves to the rear side of the conveyor belt 43, the Mylar sheet will enter the inner side of the guide groove 55 through the front side of the guide plate 54. When the Mylar sheet moves downward, the limit rod 57 will rotate with the movement of the Mylar sheet. On the one hand, it prevents the Mylar sheet from escaping from the guide groove 55. On the other hand, the rotation of the limit rod 57 can prevent the Mylar sheet from being stuck in the guide groove 55. Finally, the cleaned Mylar sheet is guided to the inner side of the limit groove 7, and the user starts the cylinder 2 to perform the bonding work.
[0047] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A Mylar laminating device, comprising a processing shell (1), characterized in that: The top of the inner side of the processing shell (1) is fixedly connected to a cylinder (2), the bottom of the cylinder (2) is fixedly connected to a pressure plate (3), both sides of the front side of the processing shell (1) are fixedly connected to a static electricity removal mechanism (4), the inner side of the static electricity removal mechanism (4) is rotatably connected to a cleaning mechanism (5), the bottom of the inner side of the processing shell (1) is fixedly connected to a limiting plate (6), and a limiting groove (7) is provided on the top of the limiting plate (6); The static electricity removal mechanism (4) comprises a support plate (41), a servo motor (42), a conveyor belt (43), three nozzles (44), a diversion pipe (45), a pressure pump (46) and a liquid storage tank (47), wherein the support plate (41) is fixedly connected to both sides of the front side of the processing shell (1), the servo motor (42) is fixedly connected to the left side of the left support plate (41), the conveyor belt (43) is rotatably connected to the bottom of the inner side of the support plate (41), the three nozzles (44) are connected to the conveyor belt (43), and the three nozzles (44) are connected to the conveyor belt (43). 4) is fixedly connected to the left side of the right support plate (41), the diverter pipe (45) is fixedly connected to the right side of the nozzle (44), the pressure pump (46) is fixedly connected to the rear side of the right side of the right support plate (41), the front side of the pressure pump (46) is fixedly connected to the bottom of the diverter pipe (45), the liquid storage tank (47) is fixedly connected to the rear side of the right side of the support plate (41), and the rear side of the pressure pump (46) is fixedly connected to the bottom of the front side of the liquid storage tank (47).
2. The Mylar laminating device according to claim 1, characterized in that: The cleaning mechanism (5) comprises a second motor (51), three cleaning rotating rods (52), a connecting belt (53), a material guide plate (54), a guide groove (55), a connecting rod (56) and a limiting rod (57); the second motor (51) is fixedly connected to the top of the left side of the support plate (41).
3. The Mylar laminating device according to claim 2, characterized in that: The output end on the right side of the second motor (51) passes through the support plate (41) and is rotatably connected to the support plate (41); the left side of the front cleaning rotating rod (52) is fixedly connected to the output end on the right side of the second motor (51); the three cleaning rotating rods (52) are rotatably connected to the top of the inner side of the support plate (41); the connecting belt (53) is sleeved on the left side of the three cleaning rotating rods (52); and the front side of the guide plate (54) contacts the rear side of the top of the conveyor belt (43).
4. The Mylar laminating device according to claim 3, characterized in that: The guide groove (55) is opened on the inner side of the top of the guide plate (54), the right side of the connecting rod (56) is fixedly connected to the left side of the guide plate (54), the left side of the connecting rod (56) is fixedly connected to the right side of the left support plate (41), and the limiting rod (57) is rotatably connected to the top of the guide groove (55).
5. The Mylar laminating device according to claim 4, characterized in that: A reinforcement ring (8) is bolted to the left side of the connecting rod (56), and the surface of the reinforcement ring (8) is coated with anti-corrosion paint.
6. The Mylar laminating device according to claim 5, characterized in that: The surfaces of the three cleaning rotating rods (52) are all sleeved with cleaning cloths (9), and the cleaning cloths (9) are made of ultra-fine fiber cloth material.
7. The Mylar laminating device according to claim 1, characterized in that: The output end on the right side of the servo motor (42) passes through the support plate (41) and is rotatably connected to the support plate (41), and the left side of the conveyor belt (43) is fixedly connected to the output end on the right side of the servo motor (42).
8. The Mylar laminating device according to claim 1, characterized in that: The two sides of the inner side of the support plate (41) are fixedly connected with a rotating shaft (10), and the two sides of the conveyor belt (43) are rotatably connected to the inner side of the rotating shaft (10).
9. The Mylar laminating device according to claim 1, characterized in that: The pressure pump (46), three nozzles (44), a diversion pipe (45) and a liquid storage tank (47) are connected. The top of the liquid storage tank (47) is rotatably connected to a twist cover (11), and the surface of the twist cover (11) is engraved with anti-skid patterns.
10. The Mylar laminating device according to claim 1, characterized in that: The surface of the liquid storage tank (47) is fixedly connected to a support frame (12), and the side of the support frame (12) away from the liquid storage tank (47) is fixedly connected to the surface on the right side of the support plate (41).
Citation Information
Patent Citations
Mylar film laminating device
CN221209216U