Automatic assembling equipment for steel flange plate small stand column
By designing automatic assembly equipment for small steel flange columns, using automated production lines and camera mechanisms to determine hole positions, and using a gripping mechanism to rotate the flange and push the small columns in, the problem of slow manual assembly speed was solved, and rapid assembly of small flange columns and improved production efficiency were achieved.
Patent Information
- Application Number
- CN202422617679.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing assembly of small columns on flanges mainly relies on manual operation, which leads to slow assembly speed, especially low efficiency when the flange is heavy.
An automatic assembly equipment for small columns with steel flanges is designed, which includes a frame, a steel flange loading and unloading mechanism, a camera mechanism, a gripping mechanism, a small column assembly mechanism and a feeding mechanism. The small columns can be quickly assembled through an automated production line. The camera mechanism is used to determine the hole position, and the gripping mechanism rotates the flange and pushes the small column into the hole.
The rapid assembly of the flange small column is realized, the production efficiency is improved, the manual operation is reduced, and the assembly speed is increased.
Smart Images

Figure CN223382972U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of flange processing, in particular to automatic assembly equipment for small columns of steel flanges. Background Art
[0002] Flanges, also known as flanges, are common disc-shaped parts used in pipeline engineering and are widely used in the mechanical field, primarily for connection. Small posts can be installed on the flange to facilitate positioning when placing the flange into the mold and to facilitate the plastic coating of the steel flange by the injection molding machine.
[0003] The existing small columns are assembled on the flange mainly through manual operation, and the flange is heavy, which leads to a slow assembly speed of the small columns.
[0004] Therefore, we propose an automatic assembly equipment for small steel flange columns. Utility Model Content
[0005] In view of the shortcomings of the above-mentioned existing production technology, the applicant provides an automatic assembly device for small columns of steel flanges, which can realize the rapid assembly of small columns of steel flanges and improve production efficiency.
[0006] The technical solutions adopted in this utility model are as follows:
[0007] An automatic assembly device for a small steel flange column, comprising:
[0008] frame;
[0009] The steel flange loading and unloading mechanism is set at one end of the top of the frame;
[0010] A photographing mechanism is provided in the frame and is used to photograph the hole positions of the steel flange;
[0011] A grabbing mechanism is provided on the frame and is used to grab the steel flange;
[0012] A small column assembly mechanism is provided on the frame, and the small column assembly mechanism includes a rotating platform and a jacking installation component. The rotating platform is provided with a placement hole for assembling the small column;
[0013] The small column feeding mechanism is set on the side of the frame away from the steel flange loading and unloading mechanism, and is used for feeding small columns;
[0014] A small column feeding mechanism is provided on the frame, and the small column feeding mechanism grabs the small column and places it into the placement hole;
[0015] Among them, the grabbing mechanism can drive the steel flange to rotate, the rotating platform can rotate, the jacking installation component is located below the placement hole, and the small column is pushed into the hole of the steel flange through the jacking installation component.
[0016] It is further characterized by:
[0017] The steel flange loading and unloading mechanism includes a positioning tooling plate and a first translation assembly. The first translation assembly is arranged on the frame, and the positioning tooling plate is arranged on the first translation assembly. The positioning tooling plate is driven to move by the first translation assembly, and the positioning tooling plate is used to place the steel flange.
[0018] The photographing mechanism comprises transparent glass and photographing equipment. The photographing equipment and the connecting frame are arranged in the frame. The transparent glass is arranged on the top of the frame and above the photographing equipment. The connecting frame is also provided with a light source.
[0019] The grabbing mechanism includes a second translation component, a lifting component, a rotating component and a first grabbing component. The second translation component is connected to the frame through a bracket, the lifting component is arranged on the second translation component, the rotating component is arranged on the lifting component, and the first grabbing component is arranged on the rotating component. The steel flange is grabbed by the first grabbing component.
[0020] The first grabbing assembly includes a driving assembly and a clamping claw, and the driving assembly drives the clamping claw to clamp the steel flange.
[0021] The small column feeding mechanism includes a straight vibrating material channel, and the small column feeding mechanism is used to transport the small columns to the straight vibrating material channel, and the straight vibrating material channel vibrates the small columns to their ends.
[0022] The small column loading mechanism includes a third translation component and a second grabbing component. The third translation component is arranged on the frame, and the second grabbing component is arranged on the third translation component. The second grabbing component is driven to move by the third translation component, and the small column is grabbed by the second grabbing component.
[0023] The rotating platform is provided with a positioning column for positioning the steel flange.
[0024] The beneficial effects of the utility model are as follows:
[0025] The utility model has a compact and reasonable structure and is easy to operate. The first grasping component of the grasping mechanism grasps the steel flange and moves it above the transparent glass, and the steel flange is photographed by the shooting equipment. The shooting equipment feeds back the coordinates of the hole positions on the steel flange to the rotating component of the grasping mechanism, and the rotating component drives the steel flange to rotate through the first grasping component so that the hole positions of the steel flange are aligned with the placement holes of the rotating platform; the small column feeding mechanism vibrates the small column onto the straight vibration material channel, and the small column is placed on the placement hole on the rotating platform by the small column feeding mechanism, the grasping mechanism places the steel flange on the rotating platform, and the small column is pushed into the hole position of the steel flange by the jacking installation component; the rotating component and the rotating platform rotate together so that the next placement hole of the rotating platform is above the jacking installation component, and the small column is pushed into the hole position of the steel flange by the jacking installation component; the above operation is repeated so that all the small columns are pushed into the hole positions of the steel flange, so that the small columns of the steel flange can be quickly assembled, and the production efficiency can be improved.
[0026] At the same time, the utility model also has the following advantages:
[0027] (1) A through hole is provided in the slide rail of the first translation assembly at the top of the frame, and a transparent glass is provided at the through hole, and the transparent glass is located above the photographic equipment. The photographic equipment takes pictures through the transparent glass, and the transparent glass can block dust, preventing dust from contaminating the photographic equipment. BRIEF DESCRIPTION OF THE DRAWINGS
[0028] Figure 1 It is a structural diagram of the present utility model.
[0029] Figure 2 for Figure 1 main view.
[0030] Figure 3 This is a schematic diagram of the grabbing mechanism of the present utility model.
[0031] Figure 4 This is a schematic diagram of the structure of the present invention after removing the grabbing mechanism.
[0032] Figure 5 It is a schematic diagram of the photographing mechanism of the present utility model.
[0033] Figure 6 This is a schematic diagram of the assembly of the small column of the utility model.
[0034] Among them: 1. Frame; 2. Steel flange loading and unloading mechanism; 201. Positioning tooling plate; 202. First translation component; 3. Photographing mechanism; 301. Transparent glass; 302. Connecting frame; 303. Photographing equipment; 304. Light source; 4. Grabbing mechanism; 401. Bracket; 402. Second translation component; 403. Lifting component; 404. Rotating component; 405. First grabbing component; 5. Small column assembly mechanism; 501. Rotating platform; 502. Positioning column; 503. Placement hole; 504. Lifting installation component; 6. Small column feeding mechanism; 601. Straight vibration material channel; 7. Small column loading mechanism; 701. Third translation component; 702. Second grabbing component. DETAILED DESCRIPTION
[0035] The specific implementation of the present utility model will be described below with reference to the accompanying drawings.
[0036] like Figures 1-6 As shown, an automatic assembly device for small columns of steel flanges includes a frame 1, a steel flange loading and unloading mechanism 2, a photographing mechanism 3, a gripping mechanism 4, a small column assembly mechanism 5, a small column feeding mechanism 6 and a small column loading mechanism 7.
[0037] The steel flange loading and unloading mechanism 2 is arranged at one end of the top of the frame 1. The steel flange loading and unloading mechanism 2 includes a positioning tooling plate 201 and a first translation assembly 202. The positioning tooling plate 201 is used to support the steel flange. The first translation assembly 202 is arranged on the frame 1. The positioning tooling plate 201 is arranged on the first translation assembly 202, and the positioning tooling plate 201 is driven to translate by the first translation assembly 202.
[0038] The first translation assembly 202 includes a first cylinder and a first slide rail. A slider is matched on the first slide rail. The positioning tooling plate 201 is fixed on the slider. The telescopic end of the first cylinder is fixedly connected to the positioning tooling plate 201. The positioning tooling plate 201 is driven to translate along the first slide rail by the telescopic end of the first cylinder.
[0039] The camera mechanism 3 is disposed within the frame 1 and includes a transparent glass 301, a connecting frame 302, and a photographic device 303. The photographic device 303 is disposed on the connecting frame 302, which is fixed to the frame 1. The connecting frame 302 is also provided with a light source 304, which provides fill light. A through hole is provided in the slide rail of the first translation assembly 202 at the top of the frame 1. The transparent glass 301 is disposed in this through hole and is positioned above the photographic device 303. The photographic device 303 takes photos through the transparent glass 301, which also blocks dust, preventing it from contaminating the photographic device 303.
[0040] A small column feeding mechanism 6 is provided on the side of the frame 1 away from the steel flange loading and unloading mechanism 2. A vertical vibrating material channel 601 is provided on one side of the small column feeding mechanism 6. The vertical vibrating material channel 601 is provided on the frame 1. The small column feeding mechanism 6 vibrates the small column onto the vertical vibrating material channel 601, and the vertical vibrating material channel 601 then vibrates to the end thereof for feeding the small column. A small column assembly mechanism 5 and a small column loading mechanism 7 are provided on the top of the frame 1, near the vertical vibrating material channel 601.
[0041] The small column assembly mechanism 5 includes a rotating platform 501 and a lifting and mounting assembly 504. The rotating platform 501 is rotatable. A driving assembly is provided at the bottom of the rotating platform 501, which drives the rotating platform 501 to rotate. A positioning column 502 is provided on the rotating platform 501, and the steel flange is positioned by the positioning column 502. The rotating platform 501 is also provided with a placement hole 503 for placing the small column. The lifting and mounting assembly 504 is located below the placement hole 503 of the rotating platform 501. The lifting and mounting assembly 504 can move upward to push the small column in the placement hole 503 into the steel flange.
[0042] The small column loading mechanism 7 includes a third translation component 701 and a second grabbing component 702. The third translation component 701 is set on the frame 1, and the second grabbing component 702 is set on the third translation component 701. The second grabbing component 702 is driven to translate by the third translation component 701, and the small column is grabbed by the second grabbing component 702.
[0043] The third translation assembly 701 includes a third cylinder and a third slide rail, and a third slider is matched on the third slide rail. The second grabbing assembly 702 is fixed on the third slider. The telescopic rod of the third cylinder is fixedly connected to the second grabbing assembly 702. The second grabbing assembly 702 includes a driving assembly and a clamping claw, and the driving assembly drives the clamping claw to clamp or release the small column.
[0044] The third translation component 701 drives the second grabbing component 702 to move toward the side of the straight vibrating material channel 601, and then the second grabbing component 702 grabs the small column in the straight vibrating material channel 601. The third translation component 701 drives the second grabbing component 702 to move toward the side of the rotating platform 501, and then the second grabbing component 702 places the small column in the placement hole 503 of the rotating platform 501.
[0045] A gripping mechanism 4 is provided in the middle of the frame 1. The gripping mechanism 4 includes a bracket 401, which is mounted on the frame 1. A second translation assembly 402 is mounted on the bracket 401. A lifting assembly 403 is mounted on the second translation assembly 402. A rotating assembly 404 is mounted on the lifting assembly 403. A first gripping assembly 405 is mounted on the rotating assembly 404. The steel flange is gripped by the first gripping assembly 405. The rotating assembly 404 drives the first gripping assembly 405 to rotate, thereby driving the steel flange to rotate. The lifting assembly 403 drives the rotating assembly 404 to rise and fall, while the second translation assembly 402 drives the lifting assembly 403 to translate.
[0046] The second translation assembly 402 includes a second cylinder and a second slide rail, which is matched with a second slider. The lifting assembly 403 is disposed on the second slider. The telescopic rod of the second cylinder is fixedly connected to the lifting assembly 403, and the extension and contraction of the second cylinder drives the lifting assembly 403 to translate. The lifting assembly 403 is a lifting cylinder, and the telescopic end of the lifting cylinder is fixedly connected to the rotating assembly 404. The lifting cylinder drives the rotating assembly 404 to rise and fall. The rotating assembly 404 includes a rotary cylinder. The first grabbing assembly 405 is disposed on the rotary cylinder, and the rotary cylinder drives the first grabbing assembly 405 to rotate. The first grabbing assembly 405 includes a clamping claw and a drive assembly. The drive assembly drives the clamping claw to move, and then the clamping claw grasps the steel flange.
[0047] During specific use, the steel flange is placed on the positioning tooling plate 201 by a manipulator, the first translation component 202 drives the positioning tooling plate 201 to translate to one side of the grasping mechanism 4, the steel flange is grasped by the first grasping component 405 of the grasping mechanism 4, the first translation component 202 drives the positioning tooling plate 201 to translate to the other side, the grasping mechanism 4 drives the steel flange to move above the transparent glass 301, the steel flange is photographed by the shooting equipment 303, the shooting equipment 303 feeds back the coordinates of the hole positions on the steel flange to the rotating component 404 of the grasping mechanism 4, the rotating component 404 drives the steel flange to rotate through the first grasping component 405, so that the hole positions of the steel flange are aligned with the placement holes 503 of the rotating platform 501;
[0048] The small column is vibrated onto the straight vibration material channel 601 through the small column feeding mechanism 6, and the small column is placed in the placement hole 503 on the rotating platform 501 through the small column loading mechanism 7. The rotating platform 501 rotates, and the small column loading mechanism 7 repeats the loading, so that small columns are placed in the placement holes 503 on the rotating platform 501.
[0049] The grabbing mechanism 4 drives the steel flange to move above the rotating platform 501 and places the steel flange on the rotating platform 501. The steel flange is positioned by the positioning column 502 of the rotating platform 501. The rotating component 404 and the rotating platform 501 rotate at the same time, so that the placement hole 503 of the rotating platform 501 is above the jacking installation component 504, and the small column is pushed into the hole position of the steel flange by the jacking installation component 504; the rotating component 404 and the rotating platform 501 rotate together so that the next placement hole 503 of the rotating platform 501 is above the jacking installation component 504, and the small column is pushed into the hole position of the steel flange by the jacking installation component 504; repeat the above operation so that all the small columns are pushed into the holes of the steel flange;
[0050] After all the small columns are assembled, the first translation assembly 202 drives the positioning fixture plate 201 to move toward the gripping mechanism 4. The gripping mechanism 4 grips the steel flange on the rotating platform 501, and then the gripping mechanism 4 places the steel flange on the positioning fixture plate 201 for loading and unloading. This allows for rapid assembly of the small columns for the steel flange, improving production efficiency.
[0051] The above description is an explanation of the utility model, not a limitation of the utility model. The scope of the utility model is defined by the claims. Any form of modification can be made within the scope of protection of the utility model.
Claims
1. An automatic assembly equipment for small steel flange columns, characterized in that: include: Rack (1); A steel flange loading and unloading mechanism (2) is provided at one end of the top of the frame (1); A photographing mechanism (3) is provided in the frame (1) and is used to photograph the hole positions of the steel flange; A grabbing mechanism (4) is provided on the frame (1) and is used for grabbing the steel flange; A small column assembly mechanism (5) is arranged on the frame (1), and the small column assembly mechanism (5) includes a rotating platform (501) and a jacking installation component (504). The rotating platform (501) is provided with a placement hole (503) for assembling the small column; A small column feeding mechanism (6) is provided on a side of the frame (1) away from the steel flange loading and unloading mechanism (2) and is used for feeding the small columns; A small column loading mechanism (7) is provided on the frame (1), and grabs the small column from the small column feeding mechanism (6) and places it into the placement hole (503); Among them, the grabbing mechanism (4) can drive the steel flange to rotate, the rotating platform (501) can rotate, the jacking installation component (504) is located below the placement hole (503), and the small column is pushed into the hole of the steel flange through the jacking installation component (504).
2. The automatic assembly equipment for small steel flange columns according to claim 1, characterized in that: The steel flange loading and unloading mechanism (2) comprises a positioning tooling plate (201) and a first translation assembly (202), wherein the first translation assembly (202) is arranged on the frame (1), and the positioning tooling plate (201) is arranged on the first translation assembly (202). The positioning tooling plate (201) is driven to move by the first translation assembly (202), and the positioning tooling plate (201) is used to place the steel flange.
3. The automatic assembly equipment for small steel flange columns according to claim 2, characterized in that: The photographing mechanism (3) comprises a transparent glass (301) and a photographing device (303). The photographing device (303) and a connecting frame (302) are arranged in a frame (1). The transparent glass (301) is arranged on the top of the frame (1) and is above the photographing device (303). A light source (304) is also arranged on the connecting frame (302).
4. The automatic assembly equipment for small steel flange columns according to claim 1, characterized in that: The grabbing mechanism (4) comprises a second translation assembly (402), a lifting assembly (403), a rotating assembly (404) and a first grabbing assembly (405); the second translation assembly (402) is connected to the frame (1) via a bracket (401); the lifting assembly (403) is arranged on the second translation assembly (402); the rotating assembly (404) is arranged on the lifting assembly (403); the first grabbing assembly (405) is arranged on the rotating assembly (404); and the steel flange is grabbed via the first grabbing assembly (405).
5. The automatic assembly equipment for small steel flange columns according to claim 4, characterized in that: The first grabbing assembly (405) comprises a driving assembly and a clamping claw, and the driving assembly drives the clamping claw to clamp the steel flange.
6. The automatic assembly equipment for small steel flange columns according to claim 1, characterized in that: The small column feeding mechanism (6) comprises a straight vibrating material channel (601), and the small column feeding mechanism (6) is used to transport the small columns to the straight vibrating material channel (601), and the straight vibrating material channel (601) vibrates the small columns to their ends.
7. The automatic assembly equipment for small steel flange columns according to claim 6, characterized in that: The small column loading mechanism (7) comprises a third translation assembly (701) and a second grabbing assembly (702), wherein the third translation assembly (701) is arranged on the frame (1), and the second grabbing assembly (702) is arranged on the third translation assembly (701). The third translation assembly (701) drives the second grabbing assembly (702) to move, and the small column is grabbed by the second grabbing assembly (702).
8. The automatic assembly equipment for small steel flange columns according to claim 7, characterized in that: The rotating platform (501) is provided with a positioning column (502) for positioning the steel flange.