Inner wall drilling machine table
The design of the inner wall drilling machine solves the problems of fluid leakage and underground operation dangers in the processing of hydraulic supports, realizes efficient and safe inner wall drilling processing, and improves production efficiency and quality.
Patent Information
- Application Number
- CN202422675568.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-11-04
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-11-04
AI Technical Summary
The existing technology has a leakage problem when processing the liquid hole of the outer cylinder of the TM157 hydraulic support column jack for mines, and the traditional drilling method leads to a high risk rate of underground operations, affecting production efficiency and safety.
An inner wall drilling machine is used, including a base, a drilling tooling, a base clamping device and a support plate. The sliding parts and the pushing components are used to realize the flexible movement of the drilling tooling. Combined with a low-power motor and a steel structure, drilling can be started from the inner wall, avoiding the welding and blocking process, and improving the processing accuracy and efficiency.
It achieved 100% processing quality, avoided leakage, increased production efficiency by 8 times, reduced labor intensity and processing costs, and ensured production safety.
Smart Images

Figure CN223383009U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the field of mechanical processing and relates to drilling processing equipment, in particular to an inner wall drilling machine. Background Art
[0002] Product quality is the lifeline of an enterprise. Improving product processing quality is to strengthen the competitiveness and vitality of an enterprise. Failure to ensure product processing quality will weaken an enterprise's market competitiveness. Only by continuously improving processing technology can we improve and ensure product processing quality and have stronger market competitiveness. When processing the liquid hole of the TM157 column jack outer cylinder of a hydraulic support used in mines, the liquid hole is designed to be a deep hole on the pipe wall, and a hole is drilled from the outside of the cylinder wall to the inside of the pipe at a 90° angle 30 mm from the pipe mouth (such as Figure 1 As shown), the outer wall of the pipe is blocked by plugging welding (as shown Figure 2 Although this method facilitates hole processing, long-term use by mining companies has led to frequent leakage problems at the points where the cylinder's outer diameter is drilled through and where welding is blocked due to excessive pressure. Repairs at these points require welding, creating a high risk of underground operations and requiring the removal and replacement of the jack column and the lifting of the well for repairs, significantly impacting the mining company's productivity. Utility Model Content
[0003] In order to solve the above technical problems existing in the background technology, the utility model provides an inner wall drilling machine with a simple structure, which effectively improves work efficiency and ensures processing quality.
[0004] In order to achieve the above purpose, the utility model adopts the following technical solutions:
[0005] An inner wall drilling machine, characterized in that: the inner wall drilling machine includes a base, a drilling tool, a base clamping device and a support plate; the base is rectangular as a whole; the base clamping device is placed on the base; the support plate is arranged on the base along the axial direction of the base; the drilling tool is placed on the support plate and can move freely along the axial direction of the base.
[0006] The base clamping devices are in two, three or four groups.
[0007] When there are two groups of the base clamping devices, the two groups of base clamping devices are symmetrically arranged on the base; when there are three groups of the base clamping devices, the three groups of base clamping devices are evenly distributed on the periphery of the base; when there are four groups of the base clamping devices, the four groups of base clamping devices are respectively arranged at the four corners of the base.
[0008] The base clamping device includes a fixing bolt and a column; the column is fixedly arranged on the base; the fixing bolt passes through the column and is connected to the column through a thread.
[0009] The inner wall drilling machine platform further comprises a sliding member arranged between the support plate and the drilling tool; the drilling tool is placed on the support plate through the sliding member and can move freely along the axial direction of the base.
[0010] The sliding member includes sliding wheels; the sliding wheels are multiple groups, and the multiple groups of sliding wheels are symmetrically arranged on the side of the support plate; the drilling device is mounted on the sliding wheels and slides freely along the axial direction of the support plate through the sliding wheels.
[0011] The sliding member further comprises a sliding rail arranged on the side wall of the support plate, and the sliding wheel is clamped on the sliding rail and slides freely along the axial direction of the sliding rail.
[0012] The inner wall drilling machine platform further comprises a pushing assembly connected to the drilling tool; the pushing assembly drives the drilling tool to move freely along the axial direction of the base.
[0013] The above-mentioned pushing assembly includes a connecting pin, a push rod and a limiting ring; the push rod is placed at the bottom of the support plate; the axial direction of the push rod is parallel to the line formed by the plane where the support plate is located; the push rod is movably connected to the drilling tooling through the connecting pin; the limiting ring is fixed on the base; the inner diameter of the limiting ring is larger than the outer diameter of the push rod; one end of the push rod is inserted into the limiting ring.
[0014] The above-mentioned drilling tool includes a motor fixing base, a motor and a drill bit; the drill bit is arranged along the axial direction of the base; the motor is placed on the motor fixing base; the motor is connected to the drill bit and drives the drill bit to rotate axially; the push rod is movably connected to the motor fixing base through a connecting pin and drives the motor fixing base to move freely along the axial direction of the base.
[0015] The advantages of the utility model are:
[0016] The utility model provides an inner wall drilling machine, including a base, a drilling tool, a base clamping device and a support plate; the base is rectangular as a whole; the base clamping device is placed on the base; the support plate is arranged on the base along the axial direction of the base; the drilling tool is on the support plate and can move freely along the axial direction of the base. The inner wall drilling machine provided by the utility model adopts a base formed by a steel structure, and at the same time, a low-power motor and other structures are added, so the final total weight is only 5.2Kg, which has a lightweight effect; at the same time, due to the action of the push rod and the limit ring, the lever-down drilling is realized, and at the same time, the mutual cooperation of the sliding wheel and the slide rail can achieve the purpose of flexibility and labor saving. The utility model adopts a drilling tool, especially a sliding structure on the base, to form a pin-shaft plug-in positioning, and the drilling hole docking accuracy is 100%, which can avoid the phenomenon of the hole not being docked or the half-hole docking after drilling. The inner wall drilling machine provided by the utility model drills holes from the inner wall of the part to be drilled, changing the existing drilling method, eliminating the welding and plugging process, and ensuring that leakage at the corner of the cylinder liquid hole will no longer occur, achieving 100% processing quality and simplifying the cylinder processing process. At the same time, according to work site measurements, when drilling according to the existing drilling method (which requires hoisting, transporting, positioning, clamping, drilling, welding, and grinding the parts to be drilled), 12 parts to be drilled can be processed within 8 hours; however, when using the inner wall drilling machine provided by the utility model (which clamps the machine, positions, presses, and drills, without hoisting, transporting, welding, and grinding), 96 parts to be drilled 11 can be processed within 8 hours, increasing production efficiency by 8 times compared to the existing processing method. The inner wall drilling machine provided by the utility model not only solves the problem that the machining workshop has no problem of "drilling through" the liquid hole from the inner wall of the cylinder, but also optimizes the traditional processing technology and ensures the product processing quality. The outer cylinder barrel is prevented from leaking again, the welding and blocking process is reduced, the processing cost investment is effectively reduced, the difficulty of drilling is reduced, the labor intensity of workers is reduced, and the quality of batch parts processing and production safety can be guaranteed for a long time. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] Figure 1 It is a schematic diagram of drilling a hole in a cylinder wall (from outside to inside) in the prior art;
[0018] Figure 2 It is a schematic diagram of forming welding blockage on the outer wall of a pipe in the prior art;
[0019] Figure 3 This is a schematic diagram of the overall structure of the inner wall drilling machine provided by the utility model;
[0020] Figure 4 This is a schematic diagram of the top view of the inner wall drilling machine provided by the utility model;
[0021] Figure 5This is a side structural diagram of the inner wall drilling machine provided by the utility model;
[0022] Figure 6 This is a schematic diagram of the drilling of the inner wall drilling machine provided by the present invention;
[0023] Figure 7 This is a schematic diagram of the structure of the inner wall holes formed by the inner wall drilling machine provided by the present invention;
[0024] in:
[0025] 1-base; 2-connecting pin; 3-support plate; 4-motor fixing seat; 5-sliding wheel; 6-push rod; 7-fixing bolt; 8-limiting ring; 9-motor; 10-drill bit; 11-parts to be drilled. DETAILED DESCRIPTION
[0026] See also Figure 3 、 Figure 4 as well as Figure 5 The utility model provides an inner wall drilling machine, comprising a base 1, a drilling tool, a base clamping device and a support plate 3; the base 1 is rectangular in shape; the base clamping device is placed on the base 1; the support plate 3 is arranged on the base 1 along the axial direction of the base 1; the drilling tool is placed on the support plate 3 and can move freely along the axial direction of the base 1. When the utility model is in use, it is fixed to the outside of the part 11 to be drilled by the base clamping device, such as Figure 6 As shown. Since the drilling tool is mounted on the support plate 3 and can slide freely along the axial direction of the base 1, the drilling tool can drill from the inner wall of the part to be drilled 11 to the outer wall until the drilling is completed, and finally form Figure 7 The structure shown in the circle (no external welding plugging is required). This utility model solves the long-standing problem of leakage after the cylinder outer wall is welded after drilling through the 90° angle in the production process. It also changes the traditional processing technology of the hydraulic support processing industry, not only improving the processing quality, but also speeding up the processing progress and ensuring the smooth progress of production.
[0027] The base clamping devices used in the present invention are two, three or four groups. For example, when there are two groups of base clamping devices, the two groups of base clamping devices are symmetrically arranged on the base 1; when there are three groups of base clamping devices, the three groups of base clamping devices are evenly distributed on the periphery of the base 1; when there are four groups of base clamping devices, the four groups of base clamping devices are respectively arranged at the four corners of the base 1, see Figure 3 as well as Figure 4The four-group base clamping device is a relatively preferred method of the present invention. When in use, determine the location where the hole is to be drilled, fix the four-group base clamping device to the outer wall of the part to be drilled 11, align the drilling tool with the location where the hole is to be drilled, and after turning on the drilling tool, start drilling from the inner wall of the part to be drilled 11. It is very convenient to use. Figure 4 The base clamping device used in the present invention includes a fixing bolt 7 and a column; the column is fixedly arranged on the base 1; the fixing bolt 7 passes through the column and is connected to the column through a thread.
[0028] See also Figure 3 In order to facilitate the smooth sliding of the drilling tool on the support plate 3, the inner wall drilling machine used in the present invention also includes a sliding member arranged between the support plate 3 and the drilling tool; the drilling tool is placed on the support plate 3 through the sliding member and moves freely along the axial direction of the base 1. Among them, the sliding member includes a sliding wheel 5; the sliding wheel 5 is a plurality of groups, and the plurality of groups of sliding wheels 5 are symmetrically arranged on the side of the support plate 3; the drilling tool is mounted on the sliding wheel 5 and slides freely along the axial direction of the support plate 3 through the sliding wheel 5. Preferably, the sliding member used in the present invention also includes a slide rail placed on the side wall of the support plate, and the sliding wheel 5 is clamped on the slide rail and slides freely along the axial direction of the slide rail. Through the combination of the sliding wheel 5 and the slide rail, the friction between the drilling tool and the support plate 3 can be reduced, making it easier for the drilling tool to perform inner wall drilling work.
[0029] When the present invention is in use, the drilling tool can be directly pushed to achieve smooth sliding and inner wall drilling. Of course, for example, the inner wall drilling machine provided by the present invention also includes a pushing component connected to the drilling tool; the pushing component drives the drilling tool to move freely along the axial direction of the base 1. Figure 3 、 Figure 4 as well as Figure 5 When the push rod 6 is pushed, the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, so that the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece 1 is moved back and forth, and the workpiece
[0030] join Figure 3The drilling tool used in the present invention includes a motor fixing base 4, a motor 9, a power cord and a drill bit 10; the drill bit 10 is arranged along the axial direction of the base 1; the motor 9 is placed on the motor fixing base 4; the motor 9 is connected to the working power grid through the power cord, the motor 9 is connected to the drill bit 10 and drives the drill bit 10 to rotate axially; the push rod 6 is movably connected to the motor fixing base 4 through the connecting pin 2 and drives the motor fixing base 4 to move freely along the axial direction of the base 1.
[0031] The inner wall drilling machine provided by the utility model adopts a steel structure as the base. When in use, its four corners are fixed to the part to be drilled 11 with bolts, the motor 9 is fixed to the motor fixing seat 4, and a push rod 6 is connected to the motor fixing seat 4. During operation, it only needs to be fixed and clamped, and then the push rod 6 needs to be pressed down to drill. This not only improves production efficiency, but also reduces the labor intensity of workers and ensures the safety of workers. It is very convenient to use.
[0032] The inner wall drilling machine provided by the present invention has a base formed by a steel structure and is equipped with a low-power motor and other structures, so its total weight is only 5.2 kg, which has a lightweight effect. At the same time, due to the action of the push rod 6 and the limit ring 8, lever-down drilling is achieved, and the cooperation of the sliding wheel and the slide rail can achieve the purpose of flexibility and labor saving. Thirdly, the present invention adopts a drilling tool, especially a sliding structure on the base 1, which forms a pin-hole positioning, and the drilling hole docking accuracy is 100%, which can avoid the phenomenon of the hole not being docked or half-hole docking after drilling. The inner wall drilling machine provided by the present invention starts drilling from the inner wall of the part to be drilled, which changes the existing drilling method, saves the welding and plugging process, and ensures that the leakage at the corner of the cylinder liquid hole will no longer occur, so that the processing quality reaches 100% and the cylinder processing technology is simpler. At the same time, according to the measurement at the work site, when drilling is carried out according to the drilling method of the existing technology (the parts to be drilled need to be hoisted, transported, positioned, clamped, drilled, welded and polished), the processing of 12 parts to be drilled 11 can be completed within 8 hours, that is, each part to be drilled 11 takes 40 minutes; and after adopting the inner wall drilling machine provided by the utility model (clamping machine, positioning, pressing and drilling, without the need for hoisting, transporting, welding and polishing), the processing of 96 parts to be drilled 11 can be completed within 8 hours, that is, each part to be drilled 11 takes 5 minutes, which increases the production efficiency by 8 times compared with the existing processing method.
Claims
1. An inner wall drilling machine, characterized by: The inner wall drilling machine comprises a base (1), a drilling tool, a base clamping device, and a support plate (3); the base (1) is rectangular as a whole; the base clamping device is placed on the base (1); the support plate (3) is arranged on the base (1) along the axial direction of the base (1); the drilling tool is placed on the support plate (3) and can move freely along the axial direction of the base (1).
2. The inner wall drilling machine according to claim 1, characterized in that: The base clamping devices are in two, three or four groups.
3. The inner wall drilling machine according to claim 2, characterized in that: When there are two groups of base clamping devices, the two groups of base clamping devices are symmetrically arranged on the base (1); when there are three groups of base clamping devices, the three groups of base clamping devices are evenly distributed on the periphery of the base (1); when there are four groups of base clamping devices, the four groups of base clamping devices are respectively arranged at the four corners of the base (1).
4. The inner wall drilling machine according to claim 1, 2 or 3, characterized in that: The base clamping device comprises a fixing bolt (7) and a column; the column is fixedly arranged on the base (1); the fixing bolt (7) passes through the column and is connected to the column via a thread.
5. The inner wall drilling machine according to claim 4, characterized in that: The inner wall drilling machine platform further comprises a sliding member arranged between the support plate (3) and the drilling tool; the drilling tool is placed on the support plate (3) via the sliding member and moves freely along the axial direction of the base (1).
6. The inner wall drilling machine according to claim 5, characterized in that: The sliding member comprises a sliding wheel (5); the sliding wheel (5) is a plurality of groups, and the plurality of groups of sliding wheels (5) are symmetrically arranged on the side of the support plate (3); the drilling device is mounted on the sliding wheel (5) and slides freely along the axial direction of the support plate (3) through the sliding wheel (5).
7. The inner wall drilling machine according to claim 6, characterized in that: The sliding member also includes a sliding rail disposed on the side wall of the support plate, and the sliding wheel (5) is clamped on the sliding rail and slides freely along the axial direction of the sliding rail.
8. The inner wall drilling machine according to claim 7, characterized in that: The inner wall drilling machine platform further comprises a pushing assembly connected to the drilling tool; the pushing assembly drives the drilling tool to move freely along the axial direction of the base (1).
9. The inner wall drilling machine according to claim 8, characterized in that: The pushing assembly comprises a connecting pin (2), a push rod (6) and a limiting ring (8); the push rod (6) is placed at the bottom of the support plate (3); the axial direction of the push rod (6) is parallel to the plane of the support plate (3); the push rod (6) is movably connected to the drilling tool through the connecting pin (2); the limiting ring (8) is fixedly arranged on the base (1); the inner diameter of the limiting ring (8) is larger than the outer diameter of the push rod (6); one end of the push rod (6) is inserted into the limiting ring (8).
10. The inner wall drilling machine according to claim 9, characterized in that: The drilling tool comprises a motor fixing seat (4), a motor (9) and a drill bit (10); the drill bit (10) is arranged along the axial direction of the base (1); the motor (9) is placed on the motor fixing seat (4); the motor (9) is connected to the drill bit (10) and drives the drill bit (10) to rotate around the axial direction; the push rod (6) is movably connected to the motor fixing seat (4) through a connecting pin (2) and drives the motor fixing seat (4) to move freely along the axial direction of the base (1).