Spiral steel pipe welding seam coping device facilitating slag removal
By designing a spiral steel pipe weld grinding device with a hosting frame, hosting rollers, rotating rollers and slag collection mechanism, the problems of large operating space and difficulty in collecting slag in the existing technology are solved, and stable grinding and efficient slag collection are achieved.
Patent Information
- Application Number
- CN202422160502.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-09-26
- Estimated Expiration
- 2034-09-04
AI Technical Summary
Existing spiral steel pipe weld grinding devices require a large operating space and are difficult to effectively collect the grinding debris.
A device including a hosting frame, a hosting roller, a rotating roller, a grinding structure and a debris collection mechanism was designed. The spiral steel pipe was supported by the hosting roller and the rotating roller, and the weld was ground by the grinding structure. The ground debris directly entered the debris collection mechanism, realizing grinding and slag collection without requiring a large operating space.
It realizes the stable grinding of spiral steel pipe welds without requiring a large operating space, and conveniently collects the grinding debris, thereby improving operational safety and efficiency.
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Figure CN223383176U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of spiral steel pipes, in particular to a spiral steel pipe weld grinding device which is convenient for slag removal. Background Art
[0002] For steel pipes with smaller diameters, they can be formed in one piece, but for steel pipes with larger diameters, it is not easy to form in one piece. For this reason, a spiral steel pipe has been derived. The spiral steel pipe is made of strip steel coils as raw materials, extruded at room temperature, and welded by automatic double-wire double-sided submerged arc welding process. The spiral weld needs to be ground. After searching, the patent with publication number CN115533703A discloses a spiral steel pipe weld grinding and polishing machine. When using it, the spiral steel pipe needs to be pushed horizontally from one side into the conveying component and extended into the rotating disk. , and grinding belts are set on both sides of the rotating disk to grind both sides of the bolt steel pipe. At the same time, the spiral steel pipe needs to be pushed horizontally. When the grinding is about to be completed, the spiral steel pipe is easy to tilt in the rotating disk, which can easily cause the grinding to be suspended. Through this processing method, the front and rear space requirements are relatively large, that is, the width of horizontal pushing and pushing out needs to be guaranteed, and the applicable site has requirements. For this reason, a spiral steel pipe weld grinding device is designed that can grind the spiral steel pipe without a large operating space, and at the same time it is convenient to collect the grinding slag, which is convenient for slag removal. Utility Model Content
[0003] (1) Technical problems solved
[0004] In view of the shortcomings of the existing technology, the utility model provides a spiral steel pipe weld grinding device that is convenient for slag removal. The spiral steel pipe can be ground without a large operating space, and the ground slag can be easily collected.
[0005] (2) Technical solution
[0006] To achieve the above-mentioned purpose, the utility model provides the following technical solutions: a spiral steel pipe weld grinding device that is convenient for slag removal, comprising a stinger frame, two groups of stinger rollers are symmetrically arranged on both sides of the stinger frame, rotating rollers that can be raised and lowered are arranged directly above the two groups of stinger rollers, and a grinding structure that can be horizontally moved and raised and lowered is arranged below the two stinger rollers, and the grinding structure includes a synchronously movable grinding mechanism and a slag collection mechanism arranged below the grinding mechanism.
[0007] Preferably, the grinding structure includes a horizontal movable platform that can move horizontally under the two hosting rollers, and also includes a horizontal movable mechanism that drives the horizontal movable platform to move horizontally. The grinding mechanism and the debris collection mechanism are both arranged on the horizontal movable platform and are arranged on the horizontal movable platform through a lifting mechanism.
[0008] Preferably, the debris collection mechanism includes a debris collection hopper, the grinding mechanism includes a grinding roller and a grinding motor that drives the grinding roller to rotate, the grinding roller is rotatably connected to the top of the debris collection hopper, the grinding motor is fixedly installed on the debris collection hopper, and the top of the lifting mechanism is connected to the bottom of the debris collection hopper.
[0009] Preferably, the horizontal moving mechanism includes a one-way screw connected to the hosting frame for horizontal rotation, the horizontal moving platform is threadedly connected to the one-way screw, a guide cross bar arranged parallel to the one-way screw is provided on one side of the one-way screw, the guide cross bar is fixedly connected to the hosting frame, the horizontal moving platform is horizontally slidably matched with the guide cross bar, and also includes a moving motor that drives the one-way screw to rotate.
[0010] Preferably, a vertical frame is fixedly connected to one side of the middle part of the hosting frame, and a lifting plate is vertically slidably fitted on the vertical frame through an upper lifting drive cylinder. The rotating roller is rotatably connected to the bottom of the lifting plate, and a rotating drive component for driving the rotating roller to rotate is also provided on the lifting plate.
[0011] Preferably, the rotating rollers are arranged in two groups and are respectively arranged on both sides of the bottom of the lifting plate. The bottom of the lifting plate is rotatably connected to a rotating shaft. The rotating drive member is used to drive the rotating shaft. The two rotating rollers can be slid into the rotating shaft from both sides of the rotating shaft. It also includes a spacing adjustment component for adjusting the spacing between the two rotating rollers.
[0012] Preferably, the spacing adjustment assembly includes a bidirectional screw rotatably connected to the top of the lifting plate, the two sides of the bidirectional screw are symmetrically threadedly connected to a guide frame for limiting the rotating roller, and also includes a spacing adjustment member for driving the bidirectional screw to rotate.
[0013] (3) Beneficial effects
[0014] Compared with the prior art, the present invention provides a spiral steel pipe weld grinding device that is convenient for slag removal and has the following beneficial effects:
[0015] The spiral steel pipe weld grinding device, which is convenient for slag removal, conveniently supports the spiral steel pipe through two hosting rollers, and conveniently drives the spiral steel pipe placed between the two hosting rollers to rotate from above through the rotating roller. Through the grinding structure, the spiral weld on the spiral steel pipe can be generally ground while moving at the bottom of the spiral square pipe. The grinding mechanism grinds the spiral weld, and the ground debris directly falls into the debris collection mechanism. During the process, the position of the spiral steel pipe remains unchanged, and a large horizontal operating space is not required. Since the diameter of the spiral steel pipe is generally large, its weight is also heavier, its grinding stability is also higher, and the operation safety is higher. The spiral steel pipe weld grinding device, which is convenient for slag removal, can grind the spiral steel pipe without a large operating space, and at the same time, it is convenient to collect the ground debris. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 For this utility model Figure 1 Schematic diagram of the local enlarged structure at A in the middle;
[0018] Figure 3 For this utility model Figure 1 Schematic diagram of the local enlarged structure at B in the middle;
[0019] Figure 4 It is a structural schematic diagram of the utility model from other perspectives.
[0020] Markings in the attached drawings: 1. hosting frame; 2. hosting roller; 3. rotating roller; 4. grinding roller; 5. horizontal moving platform; 6. supporting frame; 7. slag collecting hopper; 8. grinding motor; 9. lower lifting drive cylinder; 10. one-way screw; 11. guide cross bar; 12. moving motor; 13. vertical frame; 14. upper lifting drive cylinder; 15. lifting plate; 16. rotating shaft; 17. rotating motor; 18. two-way screw; 19. guide frame; 20. roller spacing adjustment motor. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] Example:
[0023] See also Figure 1-4 A spiral steel pipe weld grinding device that is convenient for slag removal includes a stinger frame 1, two groups of stinger rollers 2 are symmetrically arranged on both sides of the stinger frame 1, rotating rollers 3 that can be adjusted to rise and fall are arranged directly above the two groups of stinger rollers 2, and a grinding structure that can be horizontally moved and raised and lowered is arranged below the two stinger rollers 2. The grinding structure includes a synchronously movable grinding mechanism and a slag collection mechanism arranged below the grinding mechanism.
[0024] Specifically, the grinding structure includes a horizontal moving platform 5 that can move horizontally under the two hosting rollers 2, and also includes a horizontal moving mechanism that drives the horizontal moving platform 5 to move horizontally. The grinding mechanism and the debris collection mechanism are both arranged on the horizontal moving platform 5 and are arranged on the horizontal moving platform 5 through a lifting mechanism. The horizontal moving mechanism facilitates the horizontal moving platform 5 to move horizontally under the two hosting rollers 2, thereby driving the grinding mechanism and the debris collection mechanism to move horizontally. The lifting mechanism facilitates the grinding mechanism and the debris collection mechanism to be raised and lowered.
[0025] Specifically, the debris collecting mechanism includes a debris collecting hopper 7, the grinding mechanism includes a grinding roller 4 and a grinding motor 8 that drives the grinding roller 4 to rotate, the grinding roller 4 is rotatably connected to the top of the debris collecting hopper 7, and the grinding motor 8 is fixedly installed on the debris collecting hopper 7. The top of the lifting mechanism is connected to the bottom of the debris collecting hopper 7. By starting the grinding motor 8, it is convenient to drive the grinding roller 4 to rotate, thereby driving the grinding roller 4 to grind the spiral weld, and the debris collected by the debris collecting hopper 7 is convenient to receive the fallen debris. Further, the lifting mechanism includes a lower lifting drive cylinder 9 fixedly installed on the bottom of the horizontal moving platform 5, and the output shaft of the lower lifting drive cylinder 9 is fixedly installed with a support frame 6 that is vertically guided and slidably matched with the horizontal moving platform 5. The top of the support frame 6 is fixedly connected to the bottom of the debris collecting hopper 7, and the lower lifting drive cylinder 9 is used to facilitate the lifting and lowering of the debris collecting hopper 7 and the grinding roller 4 through the support frame 6.
[0026] Specifically, the horizontal moving mechanism includes a one-way screw 10 that is horizontally rotated and connected to the hosting frame 1. The horizontal moving platform 5 is threadedly connected to the one-way screw 10. A guide cross bar 11 that is parallel to the one-way screw 10 is provided on one side of the one-way screw 10. The guide cross bar 11 is fixedly connected to the hosting frame 1. The horizontal moving platform 5 slides horizontally with the guide cross bar 11. It also includes a moving motor 12 that drives the one-way screw 10 to rotate. When the moving motor 12 is started, the output shaft of the one-way screw 10 rotates clockwise or counterclockwise, which facilitates the one-way screw 10 to rotate clockwise or counterclockwise, and then drives the horizontal moving platform 5 to move horizontally to the left or right under the guide sliding cooperation of the guide cross bar 11.
[0027] Specifically, a vertical frame 13 is fixedly connected to one side of the middle of the hosting frame 1, and a lifting plate 15 is vertically slidably fitted on the vertical frame 13 through an upper lifting drive cylinder 14. The rotating roller 3 is rotatably connected to the bottom of the lifting plate 15, and a rotating drive component for driving the rotating roller 3 to rotate is also provided on the lifting plate 15. Through the upper lifting drive cylinder 14, it is convenient to drive the lifting plate 15 and the rotating roller 3 to move up and down as a whole, and start the rotating drive component to drive the rotating roller 3 to rotate.
[0028] Specifically, the rotating rollers 3 are provided in two groups and are respectively arranged on both sides of the bottom of the lifting plate 15. The bottom of the lifting plate 15 is rotatably connected to the rotating shaft 16. The rotating driving member is used to drive the rotating shaft 16. The two rotating rollers 3 can be slid into the rotating shaft 16 from both sides of the rotating shaft 16. It also includes a spacing adjustment component for adjusting the spacing between the two rotating rollers 3. Starting the rotating driving member facilitates the rotation of the rotating shaft 16, thereby driving the two rotating rollers 3 to rotate. By providing two rotating rollers 3, it is convenient to make the spiral weld pass between the two rotating rollers 3, thereby avoiding the problem of up and down bumps during the driving of the spiral steel pipe.
[0029] Specifically, the spacing adjustment component includes a bidirectional screw 18 rotatably connected to the top of the lifting plate 15, and the two sides of the bidirectional screw 18 are symmetrically threaded with guide frames 19 for limiting the rotating roller 3, and also includes a spacing adjustment member for driving the bidirectional screw 18 to rotate. Furthermore, the rotation drive member and the spacing adjustment member are respectively provided as a rotating motor 17 and a roller spacing adjustment motor 20, and the rotating motor 17 and the roller spacing adjustment motor 20 are both fixedly mounted on the top of the lifting plate 15, and the rotating motor 17 and the rotating shaft 16, as well as the roller spacing adjustment motor 20 and the bidirectional screw 18 are connected by a synchronous belt or a sprocket chain transmission. When the spacing adjustment member is started, the output shaft of the spacing adjustment member rotates clockwise or counterclockwise, synchronously driving the bidirectional screw 18 to rotate clockwise or counterclockwise, thereby driving the two guide frames 19 to move toward the middle or to both sides, and then driving the two rotating rollers 3 to move toward the middle or to both sides on the rotating shaft 16, thereby facilitating the passage of spiral welds suitable for different pitches between the two rotating rollers 3.
[0030] When in use, a crane can be used to directly place the spiral steel pipe between the two hosting rollers 2, and then the rotating roller 3 can be lowered to be close to the spiral steel pipe, and then the rotating roller 3 can be rotated to drive the spiral steel pipe to rotate, and then the grinding structure can be moved to the lower side of one end of the spiral steel pipe, and the grinding mechanism can be moved up to grind the spiral weld through the grinding mechanism. While grinding, the grinding mechanism can be driven to move to the other side at a uniform speed to ensure that the grinding mechanism always grinds the spiral weld. After grinding is completed, the rotating roller 3 can be moved up, and then the spiral steel pipe can be lifted down, and then the above operation can be repeated.
[0031] It should be noted that references in this specification to "one embodiment," "an embodiment," "an exemplary embodiment," "some embodiments," and the like indicate that the described embodiment may include a particular feature, structure, or characteristic, but not necessarily every embodiment includes that particular feature, structure, or characteristic. Furthermore, such phrases do not necessarily refer to the same embodiment. Furthermore, when a particular feature, structure, or characteristic is described in conjunction with an embodiment, it is within the knowledge of those skilled in the art to implement such feature, structure, or characteristic in conjunction with other embodiments, whether explicitly described or not.
[0032] It should be readily understood that “on,” “above,” and “over” in this disclosure should be interpreted in the broadest manner, such that “on” means not only “directly on something,” but also includes “on something” with intervening features or layers therebetween, and “above” or “over” includes not only the meaning of “above” or “over,” but also includes “above” or “over” with no intervening features or layers therebetween (i.e., directly on something).
[0033] Additionally, spatially relative terms, such as "below," "beneath," "beneath," "above," and the like, may be used herein for ease of description to describe the relationship of one element or feature relative to other elements or features as shown in the figures. Spatially relative terms are intended to encompass different orientations of the device in use or operation in addition to the orientation depicted in the figures. The device may be in other orientations (rotated 90 degrees or at other orientations), and the spatially relative descriptors used herein should be interpreted accordingly.
[0034] It should be noted that, in this document, relational terms such as "first" and "second" are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, so that a process, method, article, or device comprising a series of elements includes not only those elements, but also other elements not explicitly listed, or elements inherent to such process, method, article, or device. In the absence of further limitations, an element defined by the phrase "comprising a ..." does not exclude the presence of other identical elements in the process, method, article, or device comprising the element.
[0035] Finally, it should be noted that the above embodiments are only used to illustrate the technical solutions of the present application, rather than to limit them. Although the present application has been described in detail with reference to the aforementioned embodiments, those skilled in the art should understand that they can still modify the technical solutions described in the aforementioned embodiments, or make equivalent replacements for some or all of the technical features therein. These modifications or replacements do not deviate the essence of the corresponding technical solutions from the scope of the technical solutions of the embodiments of the present application.
Claims
1. A spiral steel pipe weld grinding device that facilitates slag removal, characterized by: The invention comprises a stinger frame (1), two groups of stinger rollers (2) are symmetrically arranged on both sides of the stinger frame (1), rotating rollers (3) that can be adjusted in height are arranged directly above the two groups of stinger rollers (2), and a grinding structure that can be horizontally moved and adjusted in height is arranged below the two stinger rollers (2), and the grinding structure comprises a synchronously movable grinding mechanism and a debris collection mechanism arranged below the grinding mechanism.
2. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 1 is characterized in that: The grinding structure comprises a horizontal movable platform (5) capable of horizontally moving below two hosting rollers (2), and also comprises a horizontal movable mechanism for driving the horizontal movable platform (5) to move horizontally. The grinding mechanism and the debris collecting mechanism are both arranged on the horizontal movable platform (5) and are arranged on the horizontal movable platform (5) via a lifting mechanism.
3. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 2 is characterized in that: The debris collecting mechanism includes a collecting slag bucket (7), the grinding mechanism includes a grinding roller (4) and a grinding motor (8) for driving the grinding roller (4) to rotate, the grinding roller (4) is rotatably connected to the top of the collecting slag bucket (7), the grinding motor (8) is fixedly installed on the collecting slag bucket (7), and the top of the lifting mechanism is connected to the bottom of the collecting slag bucket (7).
4. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 3 is characterized in that: The horizontal moving mechanism comprises a one-way screw (10) connected to the stinger (1) in a horizontal rotation manner, the horizontal moving platform (5) is threadedly connected to the one-way screw (10), a guide cross bar (11) arranged parallel to the one-way screw (10) is provided on one side of the one-way screw (10), the guide cross bar (11) is fixedly connected to the stinger (1), the horizontal moving platform (5) is horizontally slidably matched with the guide cross bar (11), and also comprises a moving motor (12) for driving the one-way screw (10) to rotate.
5. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 4 is characterized in that: A vertical frame (13) is fixedly connected to one side of the middle portion of the stinger (1); a lifting plate (15) is vertically slidably engaged with the vertical frame (13) via an upper lifting drive cylinder (14); the rotating roller (3) is rotatably connected to the bottom of the lifting plate (15); and a rotating drive member for driving the rotating roller (3) to rotate is also provided on the lifting plate (15).
6. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 5, characterized in that: The rotating rollers (3) are arranged in two groups and are respectively arranged on both sides of the bottom of the lifting plate (15); the bottom of the lifting plate (15) is rotatably connected to a rotating shaft (16); the rotating driving member is used to drive the rotating shaft (16); the two rotating rollers (3) can be slid onto the rotating shaft (16) from both sides of the rotating shaft (16); and a spacing adjustment component for adjusting the spacing between the two rotating rollers (3) is also included.
7. The spiral steel pipe weld grinding device for facilitating slag removal according to claim 6, characterized in that: The spacing adjustment assembly includes a bidirectional screw (18) rotatably connected to the top of the lifting plate (15), and the two sides of the bidirectional screw (18) are symmetrically threadedly connected to a guide frame (19) for limiting the rotating roller (3), and also includes a spacing adjustment member for driving the bidirectional screw (18) to rotate.
Citation Information
Patent Citations
Spiral steel pipe welding seam grinding and polishing machine
CN115533703A